CN206501145U - A kind of bale splitter with secure induction device - Google Patents

Abstract

The utility model discloses a kind of bale splitter with secure induction device, including frame, and material pressing device, frame is fixedly arranged above drive device, drive device output end is connected with tool rest, rubber knife is fixed with below tool rest, material pressing device includes pressing plate, pressing plate is vertically installed in rubber knife bottom, and it is provided with the perforation passed through for rubber knife, rubber knife two ends are fixed with L-type fixed mount, L-type fixed mount passes through bolt with pressing plate, nut is connected, the screw rod position of bolt is set with stage clip, stage clip two ends abut the lower surface of L-type fixed mount and the upper surface of pressing plate respectively, also include control system, and infrared sensor, infrared sensor is fixedly installed in the frame of rubber knife both sides, the signal output part of infrared sensor is electrically connected with control system, control system is connected with drive device.The utility model can effectively prevent the personal injury that maloperation is brought to operator, while also strengthening the production safety ability of enterprise.

Description

A kind of bale splitter with secure induction device

Technical field

The utility model, which is related to, cuts gluing equipment technical field, and in particular to a kind of bale splitter with secure induction device.

Background technology

Bale splitter is a kind of process equipment of rubber.Its function is that the blob of viscose (Jiao Bao) of natural rubber or synthetic rubber is cut Into the less blob of viscose for being easy to be processed.Rubber is a kind of high resiliency and the solid of toughness, and process scale is different, processing conditions Difference, the kind of rubber is different with performance, therefore bale splitter has the kind of plurality of specifications and performance, close when choosing and using Selected and manipulated as needed.

It can be divided into two kinds of vertical bale splitter and horizontal bale splitter according to bale splitter frame structure；Cold and hot according to cutter is divided For two kinds of cryoprobe bale splitter and hot knife bale splitter, it can be divided into hilted broadsword bale splitter and Multi-knife rubber cutting machine according to the piece number of rubber knife, press Operation principle according to bale splitter can be divided into hydraulic rubber cutter, pneumatic bale splitter and Electric Drive bale splitter etc..

Bale splitter mainly has rubber knife, frame, operating cylinder, base, auxiliary table and hydraulic system, electrical system etc. Part is constituted, and nylon or refined lead backing plate is housed, to protect the blade of rubber knife on the base below rubber knife.During guillotining, use The artificial lower section that sizing material is placed on to rubber knife, then presses start button, then rubber knife under the drive of piston rod along in frame Slideway fall and cut sizing material.Equipped with two limit switches up and down in frame, to control reversal valve to change the motion of rubber knife Direction, meanwhile, it can also protect piston cylinder cylinder cap.

Patent No. " 201310553214.7 ", the utility model of entitled bale splitter has supplied a kind of bale splitter, and it can be certainly Move feeding and avoid sizing material from sticking in rubber knife, and then improve processing efficiency, reduce potential safety hazard.It includes frame, machine Frame is fixedly arranged above hydraulic jack, and hydraulic jack output end is connected with below tool rest, tool rest and is fixed with rubber knife, in addition to feeding Device and material pressing device, material pressing device include pressing plate, and pressing plate is vertically installed in rubber knife bottom and is provided with what is passed through for rubber knife Perforation, rubber knife two ends are fixed with L-type fixed mount, and L-type fixed mount is connected with pressing plate by bolt, nut, the threaded shank of bolt Position is set with stage clip, and the lower surface of dress L-type fixed mount and the upper surface of pressing plate are pushed up in stage clip two ends respectively.

But the utility model is outer because rubber knife is exposed to, and rubber knife is during descending, due to not advising for operator Model is operated or inadvertent can cause rubber knife cut wound the finger even accident of palm, and such accident not only gives the person of operator Safety belt brings larger loss come the daily production injured also to enterprise.

Utility model content

In view of the shortcomings of the prior art, the purpose of this utility model is to provide a kind of cuts glue with secure induction device Machine, when there is object to exceed the safe distance of setting, descending rubber knife can stop motion, not only specification operating procedure, It ensure that the personal safety of operator.

The utility model solves the technical scheme that its technical problem used：

A kind of bale splitter with secure induction device, including frame and material pressing device, the frame are fixedly arranged above drive Dynamic device, the drive device output end is connected with below tool rest, the tool rest and is fixed with rubber knife, and the material pressing device includes Pressing plate, the pressing plate is vertically installed in the rubber knife bottom and is provided with the perforation passed through for the rubber knife, the rubber knife Two ends are fixed with L-type fixed mount, and the L-type fixed mount is connected with the pressing plate by bolt, nut, the threaded shank of the bolt Position is set with stage clip, and the stage clip two ends abut the lower surface of the L-type fixed mount and the upper surface of the pressing plate, also wrapped respectively Control system and infrared sensor are included, the infrared sensor is fixedly installed in the frame of rubber knife both sides, described infrared The signal output part of sensor is electrically connected with control system, and the control system is connected with drive device.

As the improvement of such scheme, in addition to the protective cover being detachably arranged in frame, the position of the protective cover It is corresponding to the position of the rubber knife.

As the improvement of such scheme, the protective cover is the transparent panel being made up of transparent material.

As the improvement of such scheme, the infrared sensor is located at the starting in the front, slightly below rubber knife of bale splitter Position.

As the improvement of such scheme, the drive device is cylinder or hydraulic cylinder or linear electric motors.

As the improvement of such scheme, buffer plate is installed in the frame below the rubber knife.

As the improvement of such scheme, the buffer plate is nylon back plate or refined lead backing plate.

As the improvement of such scheme, the thickness of the buffer plate is 2~3mm.

The utility model has the advantages that：

On the one hand, the pressing plate of material pressing device, can fix sizing material during glue is cut, and cutting after glue finishes, returning the mistake of knife The sizing material pressure being adhered in rubber knife is fallen by the elastically-deformable active force of stage clip, improves processing efficiency by Cheng Zhong, pressing plate, Reduce potential safety hazard；

On the other hand, infrared sensor is mounted with bale splitter, when the descending operation of rubber knife, if there is object to pass through sense Region is answered, processing output is carried out to signal to control system for infrared sensor so that the power-off of descending magnetic valve, makes cutting for operation Glue knife stop motion, can work on after barrier leaves, and can not only ensure the safety of operating personnel, be also possible to prevent Other objects cut operation by mistake when cutting knife is moved into what is caused below cutting knife, effectively can prevent maloperation from being brought to operator Personal injury, while also strengthening the production safety ability of enterprise.

Brief description of the drawings

The utility model is further illustrated with reference to the accompanying drawings and examples.

Fig. 1 is the structural representation of the utility model specific embodiment；

Fig. 2 is the structural representation of material pressing device of the present utility model；

Fig. 3 is Fig. 2 side view.

In accompanying drawing：

The drive device of 1 frame, 10 material pressing device 2

The pressing plate of 3 tool rest, 4 rubber knife 11

The bolt of twelve punch 13L types fixed mount 14

The control system of 15 nut, 16 stage clip 5

6 infrared sensors

Embodiment

Fig. 1 is the structural representation of the utility model specific embodiment；Fig. 2 is the structure of material pressing device of the present utility model Schematic diagram；Fig. 3 is Fig. 2 side view.

Referring to figs. 1 to Fig. 3, a kind of bale splitter with secure induction device, including frame 1 and material pressing device 10, frame 1 is fixedly arranged above drive device 2, and the output end of drive device 2 is connected with tool rest 3, along the direction of motion of tool rest 3, is fixed with frame 1 Guide rail, the two ends of tool rest 3 are provided with the connecting portion coordinated with guide rail.

The lower section of tool rest 3 is fixed with rubber knife 4, and material pressing device 10 includes pressing plate 11, and pressing plate 11 is vertically installed under rubber knife 4 Portion is simultaneously provided with the perforation 12 passed through for rubber knife 4, and the two ends of rubber knife 4 are fixed with L-type fixed mount 13, L-type fixed mount 13 and pressing plate 11 are connected by bolt 14, nut 15, and the screw rod bottom of bolt 14 is fitted with pin, and the screw rod position of bolt 14 is set with stage clip 16, the two ends of stage clip 16 abut the lower surface of L-type fixed mount 13 and the upper surface of pressing plate 11 respectively.

Meanwhile, the utility model also includes control system 5 and infrared sensor 6, and infrared sensor 6 is fixedly installed on In the frame 1 of the both sides of rubber knife 4, the signal output part of infrared sensor 6 is electrically connected with control system 5, control system 5 and driving Device 2 is connected.

In above-described embodiment, on the one hand, the pressing plate 11 of material pressing device 10, sizing material can be fixed during glue is cut, is being cut After glue is finished, during returning knife, pressing plate 11 will be adhered to the glue in rubber knife 4 by the elastically-deformable active force of stage clip 16 Material pressure falls, and improves processing efficiency, reduces potential safety hazard；On the other hand, infrared sensor 6 is mounted with bale splitter, when cutting During glue 4 descending operation of knife, if having object by induction region, infrared sensor 6 carries out processing output to signal and gives control system System 5 is so that the power-off of descending magnetic valve, makes the stop motion of rubber knife 4 of operation, can be worked on after barrier leaves, no The safety of operating personnel can only be ensured, other objects are also possible to prevent and are cut by mistake into what is caused below cutting knife when cutting knife is moved Operation, the personal injury that can effectively prevent maloperation from being brought to operator, while also strengthening the production safety ability of enterprise.

It is preferred that, in addition to the protective cover (not shown) being detachably arranged in frame 1, the position of the protective cover It is corresponding to the position of the rubber knife 4.In the example, protective cover can be arranged in frame 1 by bolt and nut or magnetic, The setting of protective cover, relative can must isolate rubber knife 4, and the passage of sizing material turnover is only reserved below frame 1, can with it is red The formation double shield of outer sensor 6, the personal injury for effectively preventing maloperation from being brought to operator, while also strengthening enterprise Production safety ability.It is more highly preferred to, the protective cover is the transparent panel or glass plate being made up of transparent material, is easy to operator Monitor the process of bale splitter.

Specifically, the infrared sensor 6 is located at the original position in the front, slightly below rubber knife 4 of bale splitter, rubber knife During the 4 position highest of rubber knife that 4 original position refers to, the position of its lower end.More specifically, the infrared sensor 6 Inductive head is located on bale splitter front, the slightly below frame 1 of the original position of rubber knife 4.

It should be noted that drive device 2 can be cylinder, other types of drive device is alternatively certainly, such as, Hydraulic cylinder or linear electric motors etc., as long as linear driving force can be provided.

Buffer plate is installed in the frame 1 below the blade of rubber knife 4, the rubber knife 4 in order to protect.The buffering Backing plate concretely nylon back plate or refined lead backing plate.It is preferred that, the thickness of the buffer plate is 2~3mm.

Infrared sensor 6 is mounted with bale splitter of the present utility model, when 4 descending operation of rubber knife, if there is object By induction region, processing output is carried out to signal to control system 5 for infrared sensor 6 so that the power-off of descending magnetic valve, makes The stop motion of rubber knife 4 of operation, can work on after barrier leaves, can not only ensure the safety of operating personnel, Be also possible to prevent other objects and cut operation by mistake into what is caused below cutting knife when cutting knife is moved, can effectively prevent maloperation to The personal injury that operator brings, while also strengthening the production safety ability of enterprise.

Finally illustrate, above example is only to illustrate the technical solution of the utility model rather than it is limited System, although the utility model is described in detail with reference to preferred embodiment, one of ordinary skill in the art should manage Solution, the technical solution of the utility model can be modified or equivalent substitution, without departing from the technical program objective and Scope, it all should cover in right of the present utility model.

Claims (8)

1. above a kind of bale splitter with secure induction device, including frame (1) and material pressing device (10), the frame (1) Drive device (2) is fixed with, drive device (2) output end is connected with to be fixed with below tool rest (3), the tool rest (3) and cut Glue knife (4), the material pressing device (10) include pressing plate (11), the pressing plate (11) be vertically installed in the rubber knife (4) bottom, And the perforation (12) passed through for the rubber knife (4) is provided with, rubber knife (4) two ends are fixed with L-type fixed mount (13), described L-type fixed mount (13) is connected with the pressing plate (11) by bolt (14), nut (15), the screw rod position set of the bolt (14) Equipped with stage clip (16), stage clip (16) two ends abut lower surface and the pressing plate (11) of the L-type fixed mount (13) respectively Upper surface, it is characterised in that：

Also include control system (5) and infrared sensor (6), the infrared sensor (6) is fixedly installed on rubber knife (4) In the frame (1) of both sides, the signal output part of the infrared sensor (6) is electrically connected with control system (5), the control system (5) it is connected with drive device (2).

2. a kind of bale splitter with secure induction device according to claim 1, it is characterised in that：Also include detachably setting The protective cover in frame (1) is put, the position of the protective cover is corresponding to the position of the rubber knife (4).

3. a kind of bale splitter with secure induction device according to claim 2, it is characterised in that：The protective cover is served as reasons The transparent panel that transparent material is made.

4. a kind of bale splitter with secure induction device according to claim 1, it is characterised in that：The infrared sensor (6) positioned at the original position in the front, slightly below rubber knife (4) of bale splitter.

5. a kind of bale splitter with secure induction device according to claim 1, it is characterised in that：The drive device (2) it is cylinder or hydraulic cylinder or linear electric motors.

6. a kind of bale splitter with secure induction device according to claim any one of 1-5, it is characterised in that：It is described to cut Buffer plate is installed in the frame (1) of glue knife (4) below.

7. a kind of bale splitter with secure induction device according to claim 6, it is characterised in that：The buffer plate is Nylon back plate or refined lead backing plate.

8. a kind of bale splitter with secure induction device according to claim 6, it is characterised in that：The buffer plate Thickness is 2~3mm.