CN206500708U - Small-sized hydraulic equipment machining transfer matic - Google Patents
Small-sized hydraulic equipment machining transfer matic Download PDFInfo
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- CN206500708U CN206500708U CN201720170777.1U CN201720170777U CN206500708U CN 206500708 U CN206500708 U CN 206500708U CN 201720170777 U CN201720170777 U CN 201720170777U CN 206500708 U CN206500708 U CN 206500708U
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Abstract
本实用新型公开了小型液压设备切削加工自动线,包括加工台,所述加工台安装在支撑架上,所述支撑架的一侧安装有电控箱,所述电控箱的内部安装有PLC控制器,所述加工台的中心处设置有安装槽,所述安装槽内安装有连杆,所述连杆上安装有电机,所述电机上安装有夹具,所述安装槽的两侧均安装有支撑杆,两个所述支撑杆上安装有直线导轨,所述直线导轨上安装有导轨滑块,所述导轨滑块的底部安装有液压杆,所述液压杆的底部安装有切割刀具,所述加工台的底部安装有收集箱,所述收集箱的内部安装有废渣收集盒,所述废渣收集盒的底部安装有压力传感器,该小型液压设备切削加工自动线,易于收集切割加工产生的废屑。
The utility model discloses a cutting and processing automatic line for small hydraulic equipment, which includes a processing table, the processing table is installed on a support frame, an electric control box is installed on one side of the support frame, and a PLC control box is installed inside the electric control box. device, the center of the processing table is provided with a mounting groove, a connecting rod is installed in the mounting groove, a motor is mounted on the connecting rod, a fixture is mounted on the motor, and both sides of the mounting groove are installed There are support rods, linear guide rails are installed on the two support rods, guide rail sliders are installed on the linear guide rails, hydraulic rods are installed on the bottom of the guide rail sliders, and cutting tools are installed on the bottom of the hydraulic rods. A collection box is installed on the bottom of the processing table, a waste residue collection box is installed inside the collection box, and a pressure sensor is installed on the bottom of the waste residue collection box. This small hydraulic equipment cutting processing automatic line is easy to collect waste generated by cutting processing crumbs.
Description
技术领域technical field
本实用新型涉及金属加工技术领域,具体为小型液压设备切削加工自动线。The utility model relates to the technical field of metal processing, in particular to an automatic cutting line for small hydraulic equipment.
背景技术Background technique
切削加工装置广泛应用于材料加工领域中。切削加工装置往往采用刀片往复式运动而完成对材料的切削加工。但是,在切削加工的过程中,被切削加工材料在切削加工时产生一些废料,清理时较为麻烦,所以设计一款便于收集的切削加工自动线是值得考虑的,有利于节省人力,便于回收和利用废料。Cutting devices are widely used in the field of material processing. The cutting processing device usually adopts the reciprocating motion of the blade to complete the cutting process of the material. However, in the process of cutting, the material to be cut produces some waste during cutting, and it is more troublesome to clean up. Therefore, it is worth considering to design an automatic cutting line that is easy to collect, which is beneficial to save manpower and facilitate recycling and utilization. scrap.
实用新型内容Utility model content
本实用新型的目的在于提供小型液压设备切削加工自动线,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an automatic cutting line for small hydraulic equipment to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:小型液压设备切削加工自动线,包括加工台,所述加工台安装在支撑架上,所述支撑架的一侧安装有电控箱,所述电控箱上安装有显示屏和操作按钮,所述电控箱的内部安装有PLC控制器,所述加工台的中心处设置有安装槽,所述安装槽内安装有连杆,所述连杆上安装有电机,所述电机上安装有夹具,所述安装槽的两侧均安装有支撑杆,两个所述支撑杆上安装有直线导轨,所述直线导轨上安装有导轨滑块,所述导轨滑块的底部安装有液压杆,所述液压杆的底部安装有切割刀具,所述加工台的底部安装有收集箱,所述收集箱的内部安装有废渣收集盒,所述废渣收集盒的底部安装有压力传感器,所述显示屏、所述操作按钮、所述导轨滑块、所述液压杆、所述电机和所述压力传感器均与所述PLC控制器电性连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a small hydraulic equipment cutting and processing automatic line, including a processing table, the processing table is installed on the support frame, an electric control box is installed on one side of the support frame, and the electric control box is installed on one side of the support frame. A display screen and operation buttons are installed on the control box, a PLC controller is installed inside the electric control box, an installation groove is arranged at the center of the processing table, and a connecting rod is installed in the installation groove, and the connecting rod A motor is installed on the motor, a fixture is installed on the motor, support rods are installed on both sides of the installation groove, linear guide rails are installed on the two support rods, and guide rail sliders are installed on the linear guide rails. A hydraulic rod is installed on the bottom of the guide rail slider, a cutting tool is installed on the bottom of the hydraulic rod, a collection box is installed on the bottom of the processing table, a waste residue collection box is installed inside the collection box, and the waste residue collection box A pressure sensor is installed at the bottom of the screen, and the display screen, the operation button, the guide rail slider, the hydraulic rod, the motor and the pressure sensor are all electrically connected to the PLC controller.
进一步的,所述废渣收集盒的顶端与安装槽连通。Further, the top of the waste residue collection box communicates with the installation groove.
进一步的,所述电控箱上安装有报警器,所述报警器与PLC控制器电性连接。Further, an alarm is installed on the electric control box, and the alarm is electrically connected to the PLC controller.
进一步的,所述收集箱上安装有箱门,所述箱门与收集箱通过铰链活动连接。Further, a box door is installed on the collection box, and the box door is movably connected with the collection box through a hinge.
进一步的,所述液压杆与切割刀具通过焊接固定。Further, the hydraulic rod and the cutting tool are fixed by welding.
与现有技术相比,本实用新型的有益效果是:该小型液压设备切削加工自动线,将被加工金属放在夹具上,通过操控操作按钮使PLC控制器控制电机工作,便于带动夹具转动,从而带动被加工金属转动,通过操控操作按钮使PLC控制器控制液压杆运动,带动切割刀具向下运动,便于对金属进行切割加工,切割加工时产生的废料从安装槽进入废渣收集盒内,压力传感器监测废渣收集盒内部的重量,压力传感器将测量的压力信息传输到PLC控制器上,当测定压力值大于设定值时,PLC控制器控制报警器报警,便于提醒使用者及时清理废料。Compared with the prior art, the beneficial effect of the utility model is: the automatic cutting line of the small hydraulic equipment puts the metal to be processed on the fixture, and the PLC controller controls the motor to work by manipulating the operation button, which is convenient to drive the fixture to rotate, thereby Drive the metal to be processed to rotate, and the PLC controller controls the movement of the hydraulic rod by manipulating the operation button, driving the cutting tool to move downward, which is convenient for cutting the metal. The waste generated during cutting enters the waste residue collection box from the installation slot, and the pressure sensor Monitor the weight inside the waste residue collection box, and the pressure sensor transmits the measured pressure information to the PLC controller. When the measured pressure value is greater than the set value, the PLC controller controls the alarm to alarm, so as to remind the user to clean up the waste in time.
附图说明Description of drawings
图1是本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型收集箱内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the utility model collection box;
图3是本实用新型电控箱内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the utility model electric control box;
图中:1-加工台;2-电控箱;3-显示屏;4-操作按钮;5-切割刀具;6-直线导轨;7-导轨滑块;8-液压杆;9-夹具;10-电机;11-连杆;12-安装槽;13-收集箱;14-支撑架;15-压力传感器;16-废渣收集盒;17-PLC控制器。In the figure: 1-processing table; 2-electric control box; 3-display screen; 4-operation button; 5-cutting tool; 6-linear guide rail; 7-rail slider; 8-hydraulic rod; 9-fixture; - motor; 11 - connecting rod; 12 - installation groove; 13 - collection box; 14 - support frame; 15 - pressure sensor; 16 - waste residue collection box; 17 - PLC controller.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:小型液压设备切削加工自动线,包括加工台1,加工台1安装在支撑架14上,支撑架14的一侧安装有电控箱2,电控箱2上安装有显示屏3和操作按钮4,电控箱2的内部安装有PLC控制器17,加工台1的中心处设置有安装槽12,安装槽12内安装有连杆11,连杆11上安装有电机10,电机10上安装有夹具9,安装槽12的两侧均安装有支撑杆,两个支撑杆上安装有直线导轨6,直线导轨6上安装有导轨滑块7,导轨滑块7的底部安装有液压杆8,液压杆8的底部安装有切割刀具5,加工台1的底部安装有收集箱13,收集箱13的内部安装有废渣收集盒16,废渣收集盒16的底部安装有压力传感器15,显示屏3、操作按钮4、导轨滑块7、液压杆8、电机10和压力传感器15均与PLC控制器17电性连接。Please refer to Figures 1-3, the utility model provides a technical solution: a small hydraulic equipment cutting and processing automatic line, including a processing table 1, the processing table 1 is installed on a support frame 14, and an electric control box 2 is installed on one side of the support frame 14 , the electric control box 2 is equipped with a display screen 3 and an operation button 4, the interior of the electric control box 2 is equipped with a PLC controller 17, the center of the processing table 1 is provided with an installation groove 12, and a connecting rod 11 is installed in the installation groove 12 , a motor 10 is installed on the connecting rod 11, a clamp 9 is installed on the motor 10, support rods are installed on both sides of the installation groove 12, a linear guide rail 6 is installed on the two support rods, and a guide rail slider is installed on the linear guide rail 6 7. A hydraulic rod 8 is installed on the bottom of the guide rail slider 7, a cutting tool 5 is installed on the bottom of the hydraulic rod 8, a collection box 13 is installed on the bottom of the processing table 1, and a waste slag collection box 16 is installed inside the collection box 13 to collect waste slag. The bottom of the box 16 is equipped with a pressure sensor 15, and the display screen 3, the operation button 4, the guide rail slider 7, the hydraulic rod 8, the motor 10 and the pressure sensor 15 are all electrically connected with the PLC controller 17.
进一步的,所述废渣收集盒16的顶端与安装槽12连通,便于切割加工时产生的废料进入收集箱13内。Further, the top of the waste residue collection box 16 communicates with the installation groove 12 , so that the waste generated during cutting process can enter into the collection box 13 .
进一步的,所述电控箱2上安装有报警器,所述报警器与PLC控制器17电性连接,具有提醒的作用。Further, an alarm is installed on the electric control box 2, and the alarm is electrically connected with the PLC controller 17, and has the function of reminding.
进一步的,所述收集箱13上安装有箱门,所述箱门与收集箱13通过铰链活动连接,结构简单,使用方便,易于打开。Further, a box door is installed on the collection box 13, and the box door is movably connected with the collection box 13 through a hinge, which has a simple structure, is convenient to use, and is easy to open.
进一步的,所述液压杆8与切割刀具5通过焊接固定,连接牢靠。Further, the hydraulic rod 8 and the cutting tool 5 are fixed by welding, and the connection is firm.
工作原理:首先,将被加工金属放在夹具9上,通过操控操作按钮4使PLC控制器17控制电机10工作,便于带动夹具9转动,从而带动被加工金属转动,通过操控操作按钮4使PLC控制器17控制液压杆8运动,带动切割刀具5向下运动,便于对金属进行切割加工,切割加工时产生的废料从安装槽12进入废渣收集盒16内,压力传感器15监测废渣收集盒16内部的重量,压力传感器15将测量的压力信息传输到PLC控制器17上,当测定压力值大于设定值时,PLC控制器17控制报警器报警,便于提醒使用者及时清理废料。Working principle: First, put the metal to be processed on the fixture 9, and make the PLC controller 17 control the motor 10 to work by manipulating the operation button 4, which is convenient to drive the fixture 9 to rotate, thereby driving the processed metal to rotate. By manipulating the operation button 4, the PLC The controller 17 controls the movement of the hydraulic rod 8, which drives the cutting tool 5 to move downward, which is convenient for metal cutting. The waste generated during cutting enters the waste residue collection box 16 from the installation groove 12, and the pressure sensor 15 monitors the inside of the waste residue collection box 16. The pressure sensor 15 transmits the measured pressure information to the PLC controller 17. When the measured pressure value is greater than the set value, the PLC controller 17 controls the alarm to alarm, so as to remind the user to clean up the waste in time.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201720170777.1U CN206500708U (en) | 2017-02-23 | 2017-02-23 | Small-sized hydraulic equipment machining transfer matic |
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| CN201720170777.1U CN206500708U (en) | 2017-02-23 | 2017-02-23 | Small-sized hydraulic equipment machining transfer matic |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000287A (en) * | 2017-12-22 | 2018-05-08 | 新昌县嘉阳轴承有限公司 | A kind of full-automatic numerical control grinder |
| CN108907730A (en) * | 2018-07-05 | 2018-11-30 | 泰州市申工不锈钢制品有限公司 | A kind of round-bar pass truncation grinding attachment |
| CN109465917A (en) * | 2018-12-05 | 2019-03-15 | 江苏金迪木业股份有限公司 | A kind of type gate repairs material equipment |
| CN112223426A (en) * | 2020-10-09 | 2021-01-15 | 天长市志昊机电配件有限公司 | Multi-angle cutting device is used in processing of instrument shell |
-
2017
- 2017-02-23 CN CN201720170777.1U patent/CN206500708U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000287A (en) * | 2017-12-22 | 2018-05-08 | 新昌县嘉阳轴承有限公司 | A kind of full-automatic numerical control grinder |
| CN108907730A (en) * | 2018-07-05 | 2018-11-30 | 泰州市申工不锈钢制品有限公司 | A kind of round-bar pass truncation grinding attachment |
| CN109465917A (en) * | 2018-12-05 | 2019-03-15 | 江苏金迪木业股份有限公司 | A kind of type gate repairs material equipment |
| CN112223426A (en) * | 2020-10-09 | 2021-01-15 | 天长市志昊机电配件有限公司 | Multi-angle cutting device is used in processing of instrument shell |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic cutting line for small hydraulic equipment Effective date of registration: 20210331 Granted publication date: 20170919 Pledgee: Qingdao Changyang financing Company limited by guarantee Pledgor: QINGDAO YISHUOHE MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2021370010013 |
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Date of cancellation: 20220513 Granted publication date: 20170919 Pledgee: Qingdao Changyang financing Company limited by guarantee Pledgor: QINGDAO YISHUOHE MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2021370010013 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic cutting line for small hydraulic equipment Effective date of registration: 20220516 Granted publication date: 20170919 Pledgee: Qingdao Changyang financing Company limited by guarantee Pledgor: QINGDAO YISHUOHE MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2022370010065 |
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