CN206500369U - A kind of minor diameter piano plate sorting unit - Google Patents
A kind of minor diameter piano plate sorting unit Download PDFInfo
- Publication number
- CN206500369U CN206500369U CN201621413309.4U CN201621413309U CN206500369U CN 206500369 U CN206500369 U CN 206500369U CN 201621413309 U CN201621413309 U CN 201621413309U CN 206500369 U CN206500369 U CN 206500369U
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- CN
- China
- Prior art keywords
- detection
- ball
- minor diameter
- steel ball
- sorting unit
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Abstract
A kind of minor diameter piano plate sorting unit, including image acquiring device and steel ball screening plant；Described image obtains detection dolly, the industrial camera for being arranged on detection dolly both sides, the input pipe being connected with detection dolly input and the output duct being connected with detection dolly output end for including being used to load steel ball；The steel ball screening plant includes delivery track, is arranged on dialling ball wheel, driving and dial dialling ball motor, set the sorting platform of delivery track opposite side and being arranged on the high pressure valve of sorting platform both sides for ball wheel rotation for delivery track one end；The output end of efferent duct is docked by material blanking tube with dialling the input of ball wheel.The utility model is simple in construction, and surface detection of steel ball precision is high, and separating structure is simple to operate.
Description
Technical field
The utility model is related to minor diameter steel ball surface defect detection machine, especially piano plate sorting unit.
Background technology
Steel ball is the important spare part of rolling bearing, if steel ball surface existing defects, can influence its operating accuracy, use
Life-span etc..There is data to show, the detection of domestic steel ball surface defect relies primarily on human eye range estimation, and workpeople uses mesh under incandescent lamp
Depending on method detect that not only detection error is big but also is easily influenceed by individual factor for this method, causes to steel ball
Steel ball quality is very different, and is worked for a long time under strong light, very big for workman's eye injury.With industrial 4.0 epoch
Arrival, artificial detection can not meet industry requirement, it is necessary to improve detection technique, improve detection efficiency.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of minor diameter piano plate sorting unit, structure letter
It is single, grouping system efficiency high.
In order to solve the above technical problems, the technical solution of the utility model is：A kind of minor diameter piano plate sorting unit,
Including image acquiring device and steel ball screening plant；Described image acquisition device is including being used to load the detection dolly of steel ball, setting
Put in the industrial camera of detection dolly both sides, the input pipe being connected with detection dolly input and with detecting dolly output end
The output duct of connection；The detection dolly is externally provided with detection cloche, and one end of the detection cloche is provided with supplying into leading
The import that pipe is stretched into, the other end of detection cloche is provided with the outlet stretched into for output duct, the detection cloche correspondence work
The both sides of industry video camera are respectively equipped with detection hole, and the industrial camera is aligned by the detection hole on the detection cloche and examined
Survey dolly；The detection dolly includes carrier and the detection conduit being arranged on carrier, one end of the detection conduit and input
Conduit is docked, and the other end is docked with output duct, is respectively equipped with the top of the two ends of the detection conduit on gap slot, the carrier
The drive mechanism of the block coordinated with gap slot and driving block upset is provided with the correspondence gap slot；The steel ball sieve chooses to install
Put and dial group ball motor of ball wheel rotation, setting conveyor track including delivery track, group ball wheel for being arranged on delivery track one end, driving
The sorting platform of road opposite side and the high pressure valve for being arranged on sorting platform both sides；The surface of described group of ball wheel is provided with some circumference
Shifting block is formed before being uniformly distributed the groove of arc, adjacent grooves, the upper end of described group of ball wheel is input, dials the input of ball wheel
End top is provided with material blanking tube, and the side for dialling ball wheel is output end, and the output end for dialling ball wheel is docked with delivery track；The conveyor track
Road includes bottom plate and the side plate located at bottom plate both sides；The output end of efferent duct is docked with material blanking tube.
As an improvement, the detection cloche is in hemispherical.
As an improvement, the input pipe, detection dolly, output duct are fixed on sloping platform.
As an improvement, the both sides of the sloping platform are provided with semicircular fixed seat, the detection cloche is fixed on
In reservation.
As an improvement, the top and bottom of the input pipe are provided with the first guide groove set along its length；It is described defeated
The top and bottom for going out conduit are provided with the second guide groove set along its length.
As an improvement, the centre of the bottom plate is provided with V-shaped groove.
As an improvement, one end of the sorting platform is docked with delivery track, the other end is provided with baffle plate.
As an improvement, collection basket is equipped with described in two below high pressure valve.
As an improvement, the high pressure valve is fixed on collection basket by support；The support includes support bar and connection
Bar, one end of the connecting rod is connected with high pressure valve, and the other end is connected by bolt with support bar.
The beneficial effect that the utility model is brought compared with prior art is：
Steel ball is conveyed using conduit, steel ball surface is not interfered with, the degree of accuracy of detection is improved；Two industry shootings
Machine detects that the degree of accuracy of detection is high to steel ball two sides；
Dial ball wheel construction simply, the purpose of steady interval transporting steel balls can be played；High ball is carried out using high pressure valve
Final sorting, this is simple in construction, easy to operate, and does not damage steel ball surface.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is image acquiring device structural representation.
Fig. 3 is image acquiring device decomposition view.
Fig. 4 is steel ball screening plant structural representation.
Fig. 5 is group ball wheel construction schematic diagram.
Embodiment
With reference to Figure of description, the utility model is described in further detail.
As shown in figure 1, a kind of minor diameter piano plate sorting unit, including image acquiring device 1 and steel ball screening plant
2；Image acquiring device 1 is used to detect that steel ball surface whether there is defect, and steel ball screening plant 2 is according to image acquiring device 1
Comparison result is sorted to steel ball.
As shown in Figures 1 to 3, image acquiring device 1 is including being used to load the detection dolly 16 of steel ball, being arranged on detection dolly
The industrial camera 11 of 16 both sides, with the input pipe 13 that be connected of the detection input of dolly 16 and with the detection output end of dolly 16 company
The output duct 15 connect.The input pipe 13, detection dolly 16, output duct 15 are fixed on sloping platform 12；Make steel ball
After the entrance of input pipe 13, detection dolly 16, output can be scrolled through by self gravitation and is led.16, the dolly of detection
In in detection zone, detection zone has hemispherical detection cloche 14, and the detection cloche 14 is provided with detection hole 141；
The both sides of the sloping platform 12 are provided with semicircular fixed seat 17, and the detection cloche 14 is fixed in fixed seat 17.Institute
The one end for stating detection cloche 14 is provided with the import stretched into for input pipe 13, and the other end of detection cloche 14, which is provided with, to be supplied out
The outlet that conduit 15 is stretched into.The industrial camera 11 is arranged on the both sides of detection dolly 16, the detection cloche 14
Detection hole 141 is corresponding with the industrial camera 11 of both sides, and the industrial camera 11 passes through the inspection on the detection cloche 14
The alignment detection dolly 16 of gaging hole 141.The detection dolly 16 includes carrier 161 and the detection conduit being arranged on carrier 161
162, detect that the diameter of conduit 162 is identical with the diameter of input pipe 13 and output duct 15, one end of the detection conduit 162
Docked with input pipe 3, the other end is docked with output duct 15.Breach is respectively equipped with the top of the two ends of the detection conduit 162
The block 163 coordinated with gap slot 1621 is provided with groove 1621, the carrier 161 at the correspondence gap slot 1621 and driving is kept off
The drive mechanism that block 163 is overturn, drive mechanism can drive block 163 to enter gap slot 1621 or leave gap slot 1621.Institute
The top and bottom for stating input pipe 13 are provided with the first guide groove set along its length；The top and bottom of the output duct 15
Portion is provided with the second guide groove set along its length.Image acquiring device operation principle：Steel ball by screening is from input pipe
13 enter, and steel ball is along the roller of input pipe 13 to detecting in dolly 16, because the detection output end of dolly 16 is provided with block 163,
Steel ball rolling is intercepted at block 163, so as to rest in detection conduit 162；Constantly to detection conduit in input pipe 13
162 transporting steel balls, after detecting that the steel ball number in conduit 162 reaches specified quantity, positioned at the gear of the detection input of conduit 162
Block 163 is acted, and the input for detecting conduit 162 is intercepted, and steel ball can not be entered back into detection conduit 162；Now detect dolly
The industrial camera 11 of 16 both sides opens work, and the steel ball in detection cloche 14 is taken pictures and compares whether its surface has
Defect；Two industrial cameras 1 detect that the degree of accuracy of detection is high to steel ball two sides.
As shown in figure 4, steel ball screening plant 2 include delivery track 21, be arranged on the one end of delivery track 21 dial ball wheel 23,
Dialling ball motor, setting the sorting platform 24 of the opposite side of delivery track 21 and be arranged on sorting platform 24 for the rotation of ball wheel 23 is dialled in driving
The high pressure valve 25 of both sides.As shown in figure 5, the surface of described group of ball wheel 23 is provided with the groove of some even circumferential distributed arcs
231, adjacent grooves 231 form shifting block 232 before；The upper end of described group of ball wheel 23 is on input, the input for dialling ball wheel 23
Side is provided with material blanking tube 22, and the output end of efferent duct is docked with material blanking tube 22；The side for dialling ball wheel 23 is output end, dials ball wheel 23
Output end is docked with delivery track 21；Steel ball enters the groove 231 for dialling ball wheel 23 from input, dials the rotation a quarter of ball wheel 23
After circle, steel ball leaves groove 231 automatically.The delivery track 21 includes bottom plate and the side plate located at bottom plate both sides；Side plate is used for
Place steel ball to inadvertently fall off in course of conveying, the centre of the bottom plate is provided with V-shaped groove, and steel ball is along V-shaped groove smoothly in bottom plate
In the middle of rolling, steel ball is smoothly guided to sorting platform 24, is easy to high pressure valve 25 accurately to act on steel ball.Described point
One end of platform 24 is selected to be docked with delivery track 21, the other end is provided with baffle plate, the both sides of the corresponding high pressure valve 25 of sorting platform 24
Unobstructed, high pressure valve may be made directly on sorting platform 24；Because steel ball is conveyed by gravity, baffle plate can be prevented
Steel ball goes out sorting platform 24.The lower section of high pressure valve 25 is equipped with collection basket described in two, for collecting different testing results
Steel ball, the collection basket of high pressure valve 25 and opposite side cooperates.The high pressure valve 25 is fixed on collection basket by support
On；The support includes support bar and connecting rod, and one end of the connecting rod is connected with high pressure valve 25, and the other end passes through bolt
It is connected with support bar, loosering a bolt can be adjusted to the setting angle of high pressure valve 25.Steel ball screening plant operation principle：
The input for dialling ball wheel 23 is delivered to by material blanking tube 22 by the steel ball of Surface testing, steel ball, which is temporarily stored in, dials recessed on ball wheel 23
In groove 231；Dial ball wheel 23 to rotate to the side of delivery track 21, by Steel ball conveyor to one end of delivery track 1, steel ball enters conveying
Track 21 is simultaneously rolled to sorting platform 24 along delivery track 21；According to the result of surface detection of steel ball before, start wherein
One high pressure valve 25, the high pressure valve 25 of work sprays gases at high pressure to steel ball direction, and then by the steel on sorting platform 24
Ball is blown off and entered in the collection basket specified.
Claims (9)
1. a kind of minor diameter piano plate sorting unit, it is characterised in that：Including image acquiring device and steel ball screening plant；
Described image acquisition device is including being used to load the detection dolly of steel ball, being arranged on the industry shooting of detection dolly both sides
Machine, the input pipe being connected with detection dolly input and the output duct being connected with detection dolly output end；The detection is small
Car is externally provided with detection cloche, and one end of the detection cloche is provided with the import stretched into for input pipe, detection cloche
The other end is provided with the outlet stretched into for output duct, and the both sides of the detection cloche correspondence industrial camera are respectively equipped with detection
Hole, the industrial camera passes through the detection hole alignment detection dolly on the detection cloche；The detection dolly includes carrying
Body and the detection conduit being arranged on carrier, one end of the detection conduit are docked with input pipe, the other end and output duct
It is respectively equipped with gap slot, the carrier and is provided with the correspondence gap slot with lacking at the top of docking, the two ends of the detection conduit
Block and the drive mechanism of driving block upset that mouth groove coordinates；
The steel ball screening plant includes delivery track, is arranged on dialling ball wheel, driving and dial the rotation of ball wheel for delivery track one end
Ball motor is dialled, the sorting platform of delivery track opposite side is set and is arranged on the high pressure valve of sorting platform both sides；Described group of ball
The surface of wheel forms shifting block, the upper end of described group of ball wheel before being provided with the groove of some even circumferential distributed arcs, adjacent grooves
For input, dial and material blanking tube be provided with above the input of ball wheel, the side for dialling ball wheel is output end, dial the output end of ball wheel with it is defeated
Send orbital docking；The delivery track includes bottom plate and the side plate located at bottom plate both sides；
The output end of efferent duct is docked with material blanking tube.
2. a kind of minor diameter piano plate sorting unit according to claim 1, it is characterised in that：The detection cloche
In hemispherical.
3. a kind of minor diameter piano plate sorting unit according to claim 1, it is characterised in that：The input pipe,
Detection dolly, output duct are fixed on sloping platform.
4. a kind of minor diameter piano plate sorting unit according to claim 3, it is characterised in that：The sloping platform
Both sides are provided with semicircular fixed seat, and the detection cloche is fixed in fixed seat.
5. a kind of minor diameter piano plate sorting unit according to claim 1, it is characterised in that：The input pipe
Top and bottom are provided with the first guide groove set along its length；The top and bottom of the output duct are provided with along its length
The second guide groove set.
6. a kind of minor diameter piano plate sorting unit according to claim 1, it is characterised in that：The centre of the bottom plate
Provided with V-shaped groove.
7. a kind of minor diameter piano plate sorting unit according to claim 1, it is characterised in that：The sorting platform
One end is docked with delivery track, and the other end is provided with baffle plate.
8. a kind of minor diameter piano plate sorting unit according to claim 1, it is characterised in that：High pressure valve described in two
Lower section be equipped with collection basket.
9. a kind of minor diameter piano plate sorting unit according to claim 8, it is characterised in that：The high pressure valve leads to
Support is crossed to be fixed on collection basket；The support includes support bar and connecting rod, and one end and the high pressure valve of the connecting rod connect
Connect, the other end is connected by bolt with support bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621413309.4U CN206500369U (en) | 2016-12-22 | 2016-12-22 | A kind of minor diameter piano plate sorting unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621413309.4U CN206500369U (en) | 2016-12-22 | 2016-12-22 | A kind of minor diameter piano plate sorting unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206500369U true CN206500369U (en) | 2017-09-19 |
Family
ID=59843605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621413309.4U Expired - Fee Related CN206500369U (en) | 2016-12-22 | 2016-12-22 | A kind of minor diameter piano plate sorting unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206500369U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107907061A (en) * | 2017-11-01 | 2018-04-13 | 湖州永恒钢球有限公司 | A kind of apparatus for detecting diameter of standard ball |
| CN112871717A (en) * | 2021-03-24 | 2021-06-01 | 长春理工大学 | High-precision steel ball diameter sorting device and method |
-
2016
- 2016-12-22 CN CN201621413309.4U patent/CN206500369U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107907061A (en) * | 2017-11-01 | 2018-04-13 | 湖州永恒钢球有限公司 | A kind of apparatus for detecting diameter of standard ball |
| CN107907061B (en) * | 2017-11-01 | 2019-12-06 | 浙江兴岛机械股份有限公司 | Diameter detection device of standard ball |
| CN112871717A (en) * | 2021-03-24 | 2021-06-01 | 长春理工大学 | High-precision steel ball diameter sorting device and method |
| CN112871717B (en) * | 2021-03-24 | 2022-10-25 | 长春理工大学 | High-precision steel ball diameter sorting device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170919 Termination date: 20171222 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |