CN206486429U - A kind of highly-efficient glass softening furnace - Google Patents
A kind of highly-efficient glass softening furnace Download PDFInfo
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- CN206486429U CN206486429U CN201720185868.2U CN201720185868U CN206486429U CN 206486429 U CN206486429 U CN 206486429U CN 201720185868 U CN201720185868 U CN 201720185868U CN 206486429 U CN206486429 U CN 206486429U
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- heating
- highly
- furnace body
- glass softening
- efficient glass
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Abstract
A kind of highly-efficient glass softening furnace, including heating furnace body, heating furnace body are evenly equipped with heating component, automatic locking mechanism along its length, and the heating component is heating tube parallel with one another, and heating tube upper end is stretched out body of heater, is connected with outside temperature control device;The automatic locking mechanism(3)Including being arranged on the multiple fire resisting doors in heating furnace body side, fire resisting door is connected by haulage gear with the cylinder of heating furnace body opposite side, and cylinder front end is connected with splicing bar, and splicing bar is corresponded with the material mouth at fire resisting door.A kind of highly-efficient glass softening furnace that the utility model is provided, the splicing bar and fire resisting door of linkage are set by array, can accelerate production efficiency, and device structure relatively easyization, facilitate later period maintenance.
Description
Technical field
The utility model is related to softening furnace, especially a kind of highly-efficient glass softening furnace.
Background technology
The batch production of artistic glass product needs to carry out softening sizing after glass rod cutting is completed, and glass bar needs to be up to
1000 degree of temperature can just soften it.The artistic glass softening furnace used before our company(Application reference number is
The patent of " 2016200525818 ")Need that manually parison is placed into Glass Transition stove epicoele in process of production,
Then parison is sent in the high temperature furnace of bottom and softened by the elevating mechanism in stove.Such setting in softening furnace
Increase top placed cavity is then needed on meter, is opened and closed between placed cavity and furnace wall by automatic open close mechanism.First, it is this to set
Primary drive mechanism is arranged in body of heater by meter, is influenceed larger by high temperature, the life-span is shorter, is changed also very inconvenient.Secondly, insulation
The keying of door has different drive mechanisms to be controlled respectively from feeding rod lifting, not only consumes energy, and needs preferably to coordinate
Controlling, increases the complexity in equipment control, then increases the probability of error;In addition, capacity is smaller, can only be single
Operate or many around the multigroup operation of progress, therefore all there is larger waste in heat, artificial etc..
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of highly-efficient glass softening furnace, can carry out batch soft
Change, accelerate production efficiency, and device structure relatively easyization, facilitate later period maintenance.
In order to solve the above technical problems, the technical scheme that the utility model is used is:
A kind of highly-efficient glass softening furnace, including heating furnace body, heating furnace body be evenly equipped with heating component along its length, it is automatic
Blocking mechanism, the heating component is heating tube parallel with one another, and heating tube upper end is stretched out body of heater, connected with outside temperature control device
Connect;The automatic locking mechanism includes being arranged on the multiple fire resisting doors in heating furnace body side, and fire resisting door passes through haulage gear and heating
The cylinder connection of body of heater opposite side, cylinder front end is connected with splicing bar, and splicing bar is corresponded with the material mouth at fire resisting door.
The haulage gear includes the slide bar that is connected with fire resisting door, and slide bar is slided up and down along heating furnace body, slide bar bottom and
Heating furnace body bottom is mounted on pulley, and steel wire rope bypasses pulley and is wrapped on hook base, and hook base is slidably arranged on slide rail
And driven by cylinder.
The heating furnace body includes metal shell body, heat-insulation layer and flame retardant coating, and wherein heat-insulation layer is made using asbestos material,
Flame retardant coating is made of the refractory brick of silicon carbide material.
It is provided with above and below multiple thermocouple temperature control points, thermocouple temperature control point thermocouple temperature control point and hands on the heating furnace body
Replace, be equally spaced.
Hollow cavity is set in the splicing bar, cavity termination connects with cooling water pipe, collectively forms circulating cooling pipeline.
The splicing bar includes front end splicing portion, stage casing refractory sections and rear connecting portion, wherein, front end splicing portion opens,
Support mouth is formed, support mouth and the charging aperture on softening furnace are just right, and rear connecting portion is connected with cylinder, puts in stretching by cylinder.
The connecting portion includes train wheel bridge and lower plate, train wheel bridge by connecting seat and hook base bolt connection, connecting seat
It is hinged with lower plate one end, the other end is locked by bayonet lock.
Cr-Al alloy heating wire is used in the heating tube.
A kind of highly-efficient glass softening furnace of the utility model, with following technique effect:
1), by set in band cooling circulation, outside for approximate U-shape structure splicing bar, on the one hand can avoid in high temperature bar
Under part, oxidation deformation, which occurs, for splicing bar to use;Meanwhile, relatively low temperature is also avoided when placing parison, cold glass
Glass semi-finished product meet high temperature and burst initiation security incident;On the other hand, splicing bar can be adapted with parison profile, convenient card
Enter, be supported placement, heating and softening.
2), by the way that fire resisting door is arranged on outside body of heater, using steel wire rope and fire resisting door itself gravity realize lifting from
And complete to be turned on and off, meanwhile, splicing bar linkage puts in stretching, coordinative operation.Due to the mechanism be in outside, each
Mechanism avoids being influenceed by high temperature, increases the service life, and easy maintenance and replacement.
3), by setting rectangular body of heater, heated using heating tube in parallel, the keying feeder of setting array
Structure, so, can change into batch operation by the body of heater of separate single one, not only improve operating efficiency, and due to temperature everywhere
More uniform, the product quality of hot pressing is higher after softening, with uniformity, and when being gone wrong at one, other can also be carried out
Operation, it is to avoid shutdown maintenance, it is ensured that the reliability of production.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples:
Fig. 1 is external structure schematic diagram of the present utility model.
Fig. 2 is left view of the present utility model.
Fig. 3 is internal structure schematic diagram of the present utility model.
Fig. 4 is the schematic diagram of splicing bar of the present utility model.
Fig. 5 is the schematic diagram of connecting seat in the utility model.
In figure:Heating furnace body 1, heating component 2, automatic locking mechanism 3, fire resisting door 4, cylinder 5, splicing bar 6, splicing portion 6-
1, refractory sections 6-2, connecting portion 6-3, train wheel bridge 6-4, lower plate 6-5, pin-and-hole 6-6, mounting groove 6-7, L-type connecting seat 6-8, metal
Shell body 7, heat-insulation layer 8, flame retardant coating 9, thermocouple temperature control point 10, slide bar 11, pulley 12, steel wire rope 13, hook base 14, cooling water
Pipe 15.
Embodiment
As Figure 1-5, a kind of highly-efficient glass softening furnace, including heating furnace body 1, heating furnace body 1 are uniform along its length
There are heating component 2, automatic locking mechanism 3, the heating component 2 is heating tube parallel with one another, and heating tube is in heating furnace body 1
It is equally spaced, the so convenient thermally equivalent in larger space improves thermal efficiency.In order to be supervised in real time to temperature everywhere
Survey, can be provided with multiple thermocouple temperature control points 10 in body of heater 1, thermocouple temperature control point 10 alternatively up and down, be equally spaced, utilize heat
Galvanic couple detects and controls the current interruptions of heater circuit by control system to realize heating or be incubated.Due to heating tube simultaneously
Connection, with certain independence, and thermocouple temperature control point mount point is corresponding with heating tube position, and so when somewhere, temperature exists
When outside specified for temperature ranges, Partial controll can be achieved, it is to avoid hot-spot.
The automatic locking mechanism 3 includes the multiple fire resisting doors 4 for being arranged on the side of heating furnace body 1, and fire resisting door 4 is using Ni-based
Alloy material is made.Nickel-bass alloy material belongs to exotic material, it is ensured that using permanent.Fire resisting door 4 is by slide bar 11 along heating
Body of heater 1 is slided up and down, and the bottom of slide bar 11 and the bottom of heating furnace body 1 are mounted on pulley 12, and steel wire rope 13 bypasses pulley 12 and wound
On hook base 14, pulley not only has draw, while can also make steel wire rope away from high-temperature furnace body, it is to avoid high temperature influences.
Hook base 14 is slidably arranged on slide rail and driven by cylinder 5.And the upper end of hook base 14 is provided with splicing bar 6, cylinder 5 is forward
Drive hook base 14 when, splicing bar 6 is gradually forward extended out, when fire resisting door 4 is slipped down to it is a certain external when, the termination of splicing bar 6 is just
Stretch out material mouth.During work, the piston rod of switch board control cylinder is released, and steel wire rope is moved forward in roller, because slide bar loses
Lineoutofservice signal pull is gone to act on, it is automatic under gravity to glide, open softening furnace.The structure has some benefit:1), the structure exists
Outside, each mechanism avoids being influenceed by high temperature, increases the service life, and reduces and changes number of times;2), fire resisting door, the drive of splicing bar
Dynamic is linkage, and whole action is uniformly coordinated, relative to original independent enabling, for splicing bar rises, simplifies action,
Reduce because control program is excessive and caused by more errors possibility;3), need only to rope traction, and in outside, not only
Operable automatically, when power down mode can be also operated manually.4), when cylinder release drive fire resisting door glide material mouth is opened
When, bracket is released simultaneously, is that blowing is prepared, and can so ensure that blowing is continuously quickly carried out, it is to avoid the heat in high temperature furnace dissipates
Lose, impacted while reducing heat bridges to the working environment of workers(Summer temperature is too high).
Set resistance in addition, body of heater 1 is set on rectangle, body of heater 1 equidistantly be provided with multiple material mouths, material mouth along its length
Vent, fire resisting door is provided opposite to splicing bar.When cylinder 5 advances, fire resisting door is moved down under gravity, and splicing bar is stretched simultaneously
Go out, glass object is put into, cylinder is returned, carry out multigroup operation.Due to that can be operated apart from speed etc. by control system to air valve
To realize, so condition can be provided for batch-automated operation.
The heating furnace body 1 includes metal shell body 7, heat-insulation layer 8 and flame retardant coating 9, and wherein heat-insulation layer 8 uses asbestos material
Make, flame retardant coating 9 is made of the refractory brick of silicon carbide material.It is acidproof because the refractory brick of silicon carbide material has alkali resistance
Property, thermal shock resistance, thermal coefficient of expansion is small, and the advantages of thermal conductivity is good, highest is resistant to 1650 degree of high temperature.So, can effectively it change
Kind device needs the adaptability of hot conditions to glass manufacture, also makes full use of complementary energy and waste heat, has reached resource secondary utilization
Effect.
Hollow cavity is set in the splicing bar 6, cavity termination connects with cooling water pipe 15, collectively forms circulating cooling pipe
Road.Thereby guarantee that in high temperature furnace, the temperature of splicing bar 1 will not also be raised to very high, exist for a long time this avoid splicing bar
High temperature is more than deformation under 1000 degrees celsius, oxidation.
The splicing bar 6 includes front end splicing portion 6-1, stage casing refractory sections 6-2 and rear connecting portion 6-3, wherein, preceding termination
Material portion 6-1 opens, and is formed on support mouth, the support mouth and is evenly distributed with multiple limited impressions, the limited impression can limit original state
Parison is slided, it is ensured that turnover is steady.Because parison upper end size is big, lower end size is small, by asking mouth to enter
Row excellent support, spacing, support mouth and the charging aperture on softening furnace are just right.High temperature resistant graphite cannula is cased with outside the refractory sections 6-2 of stage casing, by
This can ensure the supporting part overall performance of splicing bar, it is to avoid because length is long and local deformation, improve intensity.Rear connecting portion 6-
3 are connected with cylinder 5, put in stretching by cylinder 5.
The rear connecting portion 6-3 is by connecting seat and the bolt connection of hook base 14, and connecting seat includes train wheel bridge 6-4 with
Clamping plate 6-5, train wheel bridge 6-4 and lower plate 6-5 one end are hinged, the other end is locked in pin-and-hole 6-6 by bayonet lock, and splicing
Bar 6 is then arranged in mounting groove 6-7;Connect for convenience, in lower plate 6-5, bottom is provided with the L-type connecting seat of specular, L
Type connecting seat 6-8 can facilitate the locking of two ends slot milling progress lower members.
Further, since the heating wire heat resistance inside traditional U-shaped heating tube is relatively low, in the stove more than 1000 degrees Celsius
Damage soon in vivo and bending section is easily rupturable.Find that Cr-Al alloy heating wire maximum operating temperature can reach by test of many times
1400 degrees Celsius, thermal conductivity factor is 60.3KJ/m.h DEG C, and resistivity is 1.09+0.05 μ Ω m, with the heating wire of such a material
Replace the heating wire of softening furnace in itself and can adapt to glass lens production, service life is long, and surface recombination is high, and have preferably anti-
Oxidisability.In addition, in order to avoid bending part is broken, the straight sections pipe thickness of U-shaped heating tube is less than bent portion thickness.
Claims (8)
1. a kind of highly-efficient glass softening furnace, it is characterised in that:Including heating furnace body(1), heating furnace body(1)It is uniform along its length
There is heating component(2), automatic locking mechanism(3), the heating component(2)For heating tube parallel with one another, heating tube upper end is stretched
Go out body of heater, be connected with outside temperature control device;The automatic locking mechanism(3)Including being arranged on heating furnace body(1)Side is multiple resistance to
Vent(4), fire resisting door(4)Pass through haulage gear and heating furnace body(1)The cylinder of opposite side(5)Connection, cylinder(5)Front end is with connecing
Expect bar(6)Connection, splicing bar(6)With fire resisting door(4)The material mouth at place is corresponded.
2. a kind of highly-efficient glass softening furnace according to claim 1, it is characterised in that:The haulage gear includes and fire resisting
Door(4)The slide bar of connection(11), slide bar(11)Along heating furnace body(1)Slide up and down, slide bar(11)Bottom and heating furnace body(1)Bottom
End is mounted on pulley(12), steel wire rope(13)Bypass pulley(12)It is wrapped in hook base(14)On, hook base(14)Slip is set
Put on slide rail and by cylinder(5)Driving.
3. a kind of highly-efficient glass softening furnace according to claim 1, it is characterised in that:The heating furnace body(1)Including gold
Belong to shell body(7), heat-insulation layer(8)And flame retardant coating(9), wherein heat-insulation layer(8)Made using asbestos material, flame retardant coating(9)Using
The refractory brick of silicon carbide material is made.
4. a kind of highly-efficient glass softening furnace according to claim 1, it is characterised in that:The heating furnace body(1)It is upper to set
There are multiple thermocouple temperature control points(10), thermocouple temperature control point thermocouple temperature control point(10)Alternatively up and down, it is equally spaced.
5. a kind of highly-efficient glass softening furnace according to claim 1, it is characterised in that:The splicing bar(6)Inside set hollow
Cavity, cavity termination and cooling water pipe(15)Connect, collectively form circulating cooling pipeline.
6. a kind of highly-efficient glass softening furnace according to claim 1, it is characterised in that:The splicing bar(6)Including front end
Splicing portion(6-1), stage casing refractory sections(6-2)And rear connecting portion(6-3), wherein, front end splicing portion(6-1)Open, form support
Mouth, support mouth and the charging aperture on softening furnace are just right, rear connecting portion(6-3)With cylinder(5)Connect, pass through cylinder(5)Put in
Go out.
7. a kind of highly-efficient glass softening furnace according to claim 6, it is characterised in that:The rear connecting portion(6-3)It is logical
Cross connecting seat and hook base(14)Bolt connection, connecting seat includes train wheel bridge(6-4)And lower plate(6-5), train wheel bridge(6-4)With
Lower plate(6-5)One end is hinged, the other end is locked by bayonet lock.
8. a kind of highly-efficient glass softening furnace according to claim 1, it is characterised in that:Closed in the heating tube using chromium aluminium
Golden heating wire.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720185868.2U CN206486429U (en) | 2017-02-28 | 2017-02-28 | A kind of highly-efficient glass softening furnace |
Applications Claiming Priority (1)
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CN201720185868.2U CN206486429U (en) | 2017-02-28 | 2017-02-28 | A kind of highly-efficient glass softening furnace |
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CN206486429U true CN206486429U (en) | 2017-09-12 |
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CN201720185868.2U Expired - Fee Related CN206486429U (en) | 2017-02-28 | 2017-02-28 | A kind of highly-efficient glass softening furnace |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106746551A (en) * | 2017-02-28 | 2017-05-31 | 湖北派瑞斯光学玻璃科技有限公司 | A kind of highly-efficient glass softening furnace |
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2017
- 2017-02-28 CN CN201720185868.2U patent/CN206486429U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106746551A (en) * | 2017-02-28 | 2017-05-31 | 湖北派瑞斯光学玻璃科技有限公司 | A kind of highly-efficient glass softening furnace |
CN106746551B (en) * | 2017-02-28 | 2022-11-22 | 湖北华扬玻璃有限公司 | High-efficient glass softening furnace |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170912 Termination date: 20200228 |