CN206470149U - Sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically - Google Patents
Sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically Download PDFInfo
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- CN206470149U CN206470149U CN201621490275.9U CN201621490275U CN206470149U CN 206470149 U CN206470149 U CN 206470149U CN 201621490275 U CN201621490275 U CN 201621490275U CN 206470149 U CN206470149 U CN 206470149U
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- degassing tank
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Abstract
The utility model is related to a kind of sour cycle battery and is internalized into system pipeline is vented decontamination device for detecting density automatically, belong to sour cycle battery and be internalized into system production technical field, including the acid solution fluid inlet conduit being sequentially connected, degassing tank, secondary degassing tank, measure tank and acid solution fluid discharge pipe road, measurement pot bottom flow distribution plate is set above the sulfuric acid fluid shunt line in measurement tank, measure the top density of setting detection tuning fork of pot bottom flow distribution plate, correspondence Density Detection tuning fork sets tuning fork cleaning sprayer in measurement tank, tuning fork cleaning sprayer passes through tuning fork flushing pipe and tuning fork washing control valve door connection acid solution fluid inlet conduit, once, the exhaust outlet of secondary degassing tank is respectively by once, secondary degassing tank discharge duct connection acid solution fluid discharge pipe road.The utility model can reach the accurate measurement of density, can provide accurate numerical value for follow-up automatic mixing acid, it is ensured that actual acid solution density ensure that battery production quality in controlled range, preferably.
Description
Technical field
The utility model is related to a kind of sour cycle battery and is internalized into system pipeline is vented decontamination device for detecting density automatically, belongs to
System production technical field is internalized into sour cycle battery.
Background technology
Lead accumulator is had cost performance high and can accounted for the advantages such as recycling, all kinds of battery fields at home and abroad
There is the sour cycle battery internalization of the critical process " formation charging process " in very big share, and lead accumulator production process
Also there is very universal application with overseas market at home into system, become basically universal.
Wherein, sour cycle battery is internalized into the density on-line measurement of system whether qualified directly influence battery quality.
Control system can automatically extract the data of density on-line checking and be automatically analyzed in lead accumulator production process, and control automatically
System adds sour water and enters line density proportioning, and technological requirement density reaches different numerical value within the different periods, and does not permit
Perhaps beyond scope is limited, therefore, in process of production, the density of electrolyte is measured and according to different phase during circulation
The precision controlling being adjusted is most important, and progress on-line measurement difficulty is very big especially in pipeline, and densitometry is inaccurate
Often resulting in actual proportioning can not ensure beyond technological requirement battery quality, while can also be inaccurate because of measuring, feed back to control
System processed constantly carries out complex acid, causes acid solution amount to be continuously increased outside escape, causes potential safety hazard.
But, two key issues of influence density measurement accuracy can not be eliminated, one be in pipeline bubble because recycle acid
The cavitation effect of pump can not be eliminated, and Density Detection probe is caused measurement density and actual density error big by aeration；Two are
Density measuring probe can be because can adhere to lead mud as use time lengthens surface, and measured value and actual numerical value deviation are big, this
Two problems are current insurmountable problems in industry, also result in the problem of many producer's battery rejection numbers are big.
Utility model content
According to deficiency of the prior art above, problem to be solved in the utility model is：A kind of structure design is provided to close
Reason, can be fully solved the interference effect that gas in pipelines and deposit lead mud are popped one's head in Density Detection, density is accurately measured, can
Accurate numerical value is provided for follow-up automatic mixing acid, it is ensured that actual acid solution density can preferably ensure battery in controlled range
The sour cycle battery of the quality of production is internalized into system pipeline and is vented decontamination device for detecting density automatically.
The utility model solves the technical scheme that its technical problem used：
Described sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically, including be sequentially connected
Acid solution fluid inlet conduit, degassing tank, secondary degassing tank, measurement tank and acid solution fluid discharge pipe road, acid solution fluid intake
Pipeline connects a degassing tank, a degasification by circulation duct before control valve before acid solution fluid degasification and acid solution fluid degasification
Tank passes through sulfuric acid fluid shunt line by acid solution fluid passage conduit connecting secondary degassing tank after a degasification, secondary degassing tank
Connection measures tank and stretched to inside measurement tank, and measurement tank bottom part is set above the sulfuric acid fluid shunt line in measurement tank
Flow the tuning fork densitometer that Density Detection tuning fork is provided with above plate, measurement pot bottom flow distribution plate, correspondence Density Detection tuning fork
Tuning fork cleaning sprayer is set in measurement tank, and tuning fork cleaning sprayer is connected by tuning fork flushing pipe and tuning fork washing control valve door
Acid solution fluid inlet conduit, measurement pot bottom sets sludge discharge tube, the exhaust of a degassing tank and secondary degassing tank in acid solution
Mouth connects acid solution fluid discharge pipe road, acid solution fluid by a degassing tank discharge duct and secondary degassing tank discharge duct respectively
Discharge line connects acid solution fluid issuing.
Sulfuric acid fluid flows through acid solution fluid inlet conduit and entered after this device, after a degassing tank and secondary degassing tank
The gas mixed in acid solution is separated and discharged, acid solution measured tank bottom inside small volumetric measurement tank after exhaust
Uniform and stable rising is realized in the effect of portion's flow distribution plate, and Density Detection tuning fork carries out Density Detection to acid solution during rising,
Because the acid solution of detection completely excludes gas, accurate measurement density can be reached.
By closing control valve before acid solution fluid degasification, open blowdown control valve and small volumetric measurement tank is arranged
Sky, is then turned on tuning fork washing control valve door, makes to have the acid solution of pressure to be guided into tuning fork cleaning spray by tuning fork flushing pipe
Head, the flushing to Density Detection tuning fork is realized by the effect of tuning fork cleaning sprayer, and the impurity lead mud produced after flushing passes through acid
Sludge discharge tube is discharged in liquid, reaches the effect of tuning fork decontamination, it is ensured that Density Detection tuning fork is not attached by lead mud at work
The influence, can accurately measure acid solution density.
Further preferably measurement pot bottom flow distribution plate is wholely set with measurement tank, uniform on measurement pot bottom flow distribution plate
Through hole is set.Realize the uniform and stable rising of acid solution.
Further preferred, circulation duct is connected with the top inlet of a degassing tank before acid solution fluid degasification.
Further preferred, the bottom liquid outlet of a degassing tank is connected by acid solution fluid passage conduit after a degasification
The top inlet of secondary degassing tank.
Further preferred, the bottom liquid outlet of secondary degassing tank is connected by sulfuric acid fluid shunt line and stretches to survey
The bottom of measuring tank.
Further preferred, tuning fork flushing pipe one end is connected with acid solution fluid inlet conduit, tuning fork flushing pipe
The tuning fork cleaning sprayer of other end connection measurement tank top.It is easy to clean.
It is further preferably, the exhaust outlet of a degassing tank and secondary degassing tank is arranged at a degassing tank and secondary removed
The top of gas tank.Facilitate the discharge of gas.
Further preferred, acid solution fluid discharge pipe road is connected with measuring the leakage fluid dram of tank top.
Further preferred, tuning fork densitometer is arranged on the side of measurement tank.
The utility model is had an advantageous effect in that：
1st, sour cycle battery described in the utility model is internalized into system pipeline and is vented decontamination device for detecting density knot automatically
Structure is simple, reasonable in design, the gas that effectively can be mixed into purging line or because the gas that the cavitation effect of pump is produced, makes
Density measure is more accurate.
2nd, sour cycle battery described in the utility model be internalized into system pipeline be vented automatically decontamination device for detecting density lead to
The lead mud impurity being attached on the Density Detection tuning fork of tuning fork densitometer can effectively be removed by crossing tuning fork cleaning sprayer, survey density
Amount is more accurate.
3rd, sour cycle battery described in the utility model is internalized into system pipeline and is vented decontamination device for detecting density energy automatically
Accurate detection and feedback acid solution density, provide accurate numerical value, it is ensured that actual acid solution density is in controllable model for follow-up automatic mixing acid
In enclosing, it can preferably ensure battery production quality, with stronger practicality.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Wherein, 1, acid solution fluid inlet conduit；2nd, tuning fork washing control valve door；3rd, tuning fork flushing pipe；4th, acid solution fluid
Control valve before degasification；5th, circulation duct before the degasification of acid solution fluid；6th, a degassing tank；7th, a degassing tank discharge duct；8、
Acid solution fluid passage conduit after degasification；9th, secondary degassing tank；10th, secondary degassing tank discharge duct；11st, sulfuric acid divided fluid stream
Pipeline；12nd, tank is measured；13rd, pot bottom flow distribution plate is measured；14th, tuning fork cleaning sprayer；15th, Density Detection tuning fork；16th, acid solution stream
Body discharge line；17th, tuning fork densitometer；18th, acid solution fluid issuing；19th, sludge discharge tube in acid solution.
Embodiment
Embodiment of the present utility model is described further below in conjunction with the accompanying drawings：
As shown in figure 1, sour cycle battery described in the utility model is internalized into system pipeline is vented decontamination density inspection automatically
Survey device, including acid solution fluid inlet conduit 1, degassing tank 6, secondary degassing tank 9, measurement tank 12 and the acid solution being sequentially connected
Fluid discharge pipe road 16, acid solution fluid inlet conduit 1 before control valve 4 before acid solution fluid degasification and acid solution fluid degasification by flowing
Thread a pipe the top inlet of degassing tank 6 of 5 connection, the bottom liquid outlet of a degassing tank 6 passes through acid solution after a degasification
The top inlet of the connecting secondary degassing tank 9 of fluid passage conduit 8, the bottom liquid outlet of secondary degassing tank 9 passes through sulfuric acid fluid
The connection of distribution pipeline 11 measures the bottom of tank 12 and stretched to inside measurement tank 12, the sulfuric acid fluid isocon in measurement tank 12
The top of road 11 sets measurement pot bottom flow distribution plate 13, and measurement pot bottom flow distribution plate 13 is wholely set with measurement tank 12, measures tank bottom
Through hole is uniformly arranged on portion's flow distribution plate 13, the top of measurement pot bottom flow distribution plate 13 is provided with the tuning fork of Density Detection tuning fork 15
Densitometer 17, correspondence Density Detection tuning fork 15 sets tuning fork cleaning sprayer 14, tuning fork cleaning sprayer 14 at the top of measurement tank 12
Acid solution fluid inlet conduit 1 is connected by tuning fork flushing pipe 3 and tuning fork washing control valve door 2, measurement tank 12 bottom sets acid
The top vent of sludge discharge tube 19 in liquid, a degassing tank 6 and secondary degassing tank 9 passes through a degassing tank blast pipe respectively
Road 7 and secondary degassing tank discharge duct 10 connection acid solution fluid discharge pipe road 16, the one end of acid solution fluid discharge pipe road 16 and measurement
The leakage fluid dram at the top of tank 12 is connected, the other end connection acid solution fluid issuing 18 in acid solution fluid discharge pipe road 16.
Operation principle of the present utility model and use process：
Sulfate liquid exhaust work principle：
Sulfuric acid fluid is flowed through before acid solution fluid inlet conduit 1, acid solution fluid degasification before control valve 4, acid solution fluid degasification
Circulation duct 5 enters degassing tank 6, and when being mixed with the acid solution of gas and being circulated in a degassing tank 6, bubble can float, greatly
Portion gas can mix a small amount of acid solution and enter acid solution fluid by a degassing tank discharge duct 7 via a top of degassing tank 6
Discharge line 16 is simultaneously discharged, and passing through the acid solution being once vented can be led to by pressure effect decline via a bottom of degassing tank 6
Cross acid solution fluid passage conduit 8 after a degasification and enter secondary degassing tank 9 progress secondary exhaust from top, remaining gas is two
Secondary degassing tank rises to top and mixes a small amount of acid solution to be entered from the secondary top of degassing tank 9 via secondary degassing tank discharge duct 10
Simultaneously discharge in acid solution fluid discharge pipe road 16.Enter small from bottom by sulfuric acid fluid shunt line 11 by the acid solution of secondary exhaust
Volumetric measurement tank 12, by rising after measuring the shunting of pot bottom flow distribution plate 13 in the small inner homogeneous of volumetric measurement tank 12, is flowed through close
Degree detection tuning fork 15 carries out Density Detection, and acid solution is discharged by acid solution fluid discharge pipe road 16 and acid solution fluid issuing 18 afterwards.
Density Detection tuning fork decontaminates operation principle：
The Density Detection tuning fork 15 used by long-time can make because the lead mud attachment in sulfuric acid influences accuracy of detection
After 7 working days, control valve 4 is closed before acid solution fluid degasification, the blowdown control valve in acid solution on sludge discharge tube 19
Open, the acid solution in small volumetric measurement tank 12 is emptied, tuning fork washing control valve door 2 is opened, and acid solution is rinsed by tuning fork and controlled
Valve 2 and tuning fork flushing pipe 3 enter tuning fork cleaning sprayer 14 and are formed with pressure spray, and Density Detection tuning fork 15 is rinsed,
Washing time continues that cleaning effect can be completed within 30 seconds, and the lead dirt thing of cleaning can be passed through in acid solution by the small bottom of volumetric measurement tank 12
Sludge discharge tube 19 is discharged, and sludge discharge tube 19 in tuning fork washing control valve door 2 and acid solution is closed after the completion of cleaning, acid solution is opened
Control valve 4 carries out normal exhaust and Density Detection before fluid degasification.
The utility model is simple in construction, reasonable in design, and Density Detection precision and density can be ensured by exhaust and cleaning
Tuning fork accurate measurement density for a long time is detected, accurate numerical value is provided for follow-up automatic mixing acid, it is ensured that actual acid solution density is can
In the range of control, it can preferably ensure battery production quality, with stronger practicality.
The utility model is not limited in above-mentioned embodiment, and those of ordinary skill in the art are of the present utility model
The variations, modifications, additions or substitutions made in essential scope, should also belong to protection domain of the present utility model.
Claims (9)
1. a kind of sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically, it is characterised in that：Including according to
The acid solution fluid inlet conduit (1) of secondary connection, degassing tank (6), secondary degassing tank (9), measurement tank (12) and acid solution fluid
Discharge line (16), before acid solution fluid inlet conduit (1) is by control valve (4) before acid solution fluid degasification and acid solution fluid degasification
Circulation duct (5) connects a degassing tank (6), and a degassing tank (6) is connected by acid solution fluid passage conduit (8) after a degasification
Secondary degassing tank (9) is connect, secondary degassing tank (9) is by sulfuric acid fluid shunt line (11) connection measurement tank (12) and stretches to survey
Measuring tank (12) is internal, and measurement pot bottom flow distribution plate is set above the sulfuric acid fluid shunt line (11) in measurement tank (12)
(13) the tuning fork densitometer (17) of Density Detection tuning fork (15), correspondence, are provided with above measurement pot bottom flow distribution plate (13)
Density Detection tuning fork (15) sets tuning fork cleaning sprayer (14) in measurement tank (12), and tuning fork cleaning sprayer (14) is rushed by tuning fork
Pipeline (3) and tuning fork washing control valve door (2) connection acid solution fluid inlet conduit (1) are washed, measurement tank (12) bottom sets acid solution
The exhaust outlet of interior sludge discharge tube (19), a degassing tank (6) and secondary degassing tank (9) passes through a degassing tank blast pipe respectively
Road (7) and secondary degassing tank discharge duct (10) connection acid solution fluid discharge pipe road (16), acid solution fluid discharge pipe road (16) is even
Connect acid solution fluid issuing (18).
2. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：Described measurement pot bottom flow distribution plate (13) is wholely set with measurement tank (12), measurement pot bottom flow distribution plate (13)
On be uniformly arranged through hole.
3. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：Circulation duct (5) is connected with the top inlet of a degassing tank (6) before described acid solution fluid degasification.
4. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：The bottom liquid outlet of a described degassing tank (6) is connected by acid solution fluid passage conduit (8) after a degasification
The top inlet of secondary degassing tank (9).
5. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：The bottom liquid outlet of described secondary degassing tank (9) is connected and stretched to by sulfuric acid fluid shunt line (11)
Measure the bottom of tank (12).
6. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：Described tuning fork flushing pipe (3) one end is connected with acid solution fluid inlet conduit (1), tuning fork flushing pipe (3)
Other end connection measurement tank (12) at the top of tuning fork cleaning sprayer (14).
7. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：A described degassing tank (6) and the exhaust outlet of secondary degassing tank (9) are arranged at a degassing tank (6) and two
The top of secondary degassing tank (9).
8. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：Described acid solution fluid discharge pipe road (16) is connected with the leakage fluid dram at the top of measurement tank (12).
9. sour cycle battery according to claim 1 is internalized into system pipeline and is vented decontamination device for detecting density automatically, its
It is characterised by：Described tuning fork densitometer (17) is arranged on the side of measurement tank (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621490275.9U CN206470149U (en) | 2016-12-30 | 2016-12-30 | Sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621490275.9U CN206470149U (en) | 2016-12-30 | 2016-12-30 | Sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206470149U true CN206470149U (en) | 2017-09-05 |
Family
ID=59711989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621490275.9U Active CN206470149U (en) | 2016-12-30 | 2016-12-30 | Sour cycle battery is internalized into system pipeline and is vented decontamination device for detecting density automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206470149U (en) |
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2016
- 2016-12-30 CN CN201621490275.9U patent/CN206470149U/en active Active
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