CN206468615U - A kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder - Google Patents

A kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder Download PDF

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Publication number
CN206468615U
CN206468615U CN201621421211.3U CN201621421211U CN206468615U CN 206468615 U CN206468615 U CN 206468615U CN 201621421211 U CN201621421211 U CN 201621421211U CN 206468615 U CN206468615 U CN 206468615U
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China
Prior art keywords
valve
valve base
flow channel
flow
base
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Expired - Fee Related
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CN201621421211.3U
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Chinese (zh)
Inventor
汪达勇
马祥宁
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Changzhou Development and Manufacture Center Co Ltd
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Changzhou Development and Manufacture Center Co Ltd
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Abstract

The utility model provides a kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder, including upper valve base, lower valve base, one-way throttle valve and grafting valve;Upper valve base is provided with oil inlet, working hole, first flow, the third flow channel communicated with first flow and the second flow channel communicated with working hole and one-way throttle valve;Lower valve base is provided with fast row's mouth, first flow, the second flow channel communicated with first flow and grafting valve;The oil inlet and first flow of upper valve base, the second flow channel of one-way throttle valve and upper valve base and working hole constitute oil inlet passage together;The fast row mouth of the working hole and second flow channel of upper valve base, the first flow of lower valve base and second flow channel, the valve pocket of grafting valve and valve element and lower valve base constitutes pressure oil and arranges passage soon together.The utility model is simple in construction, small volume, enables to the pressure oil in monorail crane brake cylinder quickly to release to fuel tank when using, so as to meet the urgent fast braking needs of monorail crane.

Description

A kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder
Technical field
The utility model is related to hydraulic valve technical field, and in particular to a kind of hydraulic pressure of monorail crane brake cylinder is arranged soon Valve.
Background technology
Monorail crane brake apparatus as disclosed in the Chinese patent literature that Authorization Notice No. is CN 203111199U, and The monorail crane brake apparatus similar with it, is indispensable component in coal mine monorail.Monorail crane brake apparatus it is important One of component is brake cylinder, and the working method of brake cylinder is spring braking, hydraulic pressure release, and brake cylinder two ends are respectively articulated with One end of brake lever in left and right, the other end of left and right brake lever, which is connected with the middle of braking briquetting, brake lever, fixed Tripping spring is with outside fulcrum, brake cylinder, the braking pressure of the brake lever other end is promoted by the pre-pressing force of tripping spring Block compresses guide rail to realize braking;When performing releasing braking, pressure oil enters each by brake valve, fluid pressure line, joint etc. The rod chamber of individual brake cylinder, acts on and spring force is overcome on oil cylinder piston, makes spring-compressed to release braking;Performing braking During operation, the hydraulic oil in brake cylinder rod chamber needs fluid pressure line, brake valve etc. to be back to the fuel tank of monorail crane, due to system The fuel tank of dynamic oil cylinder and monorail crane is generally distant so that connected pipes length is longer, so that the pressure in brake cylinder The time that power oil is back to fuel tank by longer oil pipe is longer, causes monorail crane to there is brake latency phenomenon.However, monorail crane has When in case of emergency, it is necessary to implement urgent, fast braking, brake latency phenomenon of the prior art causes monorail crane in needs Monorail crane braking can not quickly be caused during brake hard, so as to there is the hidden danger for triggering security incident.
Utility model content
The purpose of this utility model is:For problems of the prior art there is provided a kind of simple in construction, volume compared with It is small, enable to the pressure oil in monorail crane brake cylinder quickly to release to fuel tank when using, so that it is promptly fast to meet monorail crane The hydraulic pressure fast-discharge valve for the monorail crane brake cylinder that speed braking needs.
The technical solution of the utility model is:The hydraulic pressure fast-discharge valve of monorail crane brake cylinder of the present utility model, it is tied Structure feature is:Including upper valve base, lower valve base, one-way throttle valve and grafting valve;
Above-mentioned upper valve base is provided with oil inlet and working hole;One-way throttle valve sealing is fixed in upper valve base, unidirectionally Choke valve has throttle orifice;Provided with the first flow communicated with the throttle orifice of oil inlet and one-way throttle valve, with the in upper valve base Third flow channel that one runner is communicated and the second flow channel communicated with the throttle orifice of working hole and one-way throttle valve;Second flow channel Latus rectum is 2~4 times of first flow and third flow channel latus rectum;
Above-mentioned lower valve base is provided with fast row's mouth;Provided with first flow, the second communicated with first flow in lower valve base Road and grafting valve;Grafting valve includes adjustment circle, valve pocket, valve element and spring, and grafting valve has working chamber;Lower valve base it is first-class Road and the latus rectum of second flow channel are identical with the latus rectum of the second flow channel of upper valve base;
Upper valve base is sealedly and fixedly connected with lower valve base, and the first flow of lower valve base is connected with the second flow channel of upper valve base; The working chamber of grafting valve is connected with the third flow channel of upper valve base;The oil inlet and first flow of upper valve base, one-way throttle valve and The second flow channel and working hole of upper valve base constitute oil inlet passage together;The working hole and second flow channel of upper valve base, the of lower valve base The fast row mouth of one runner and second flow channel, the valve pocket of grafting valve and valve element and lower valve base constitutes pressure oil and arranges passage soon together;
In use, the oil inlet of upper valve base and the fast row mouthful of lower valve base communicate with monorail crane fuel tank;The work of upper valve base Mouth is communicated with the brake cylinder of monorail crane.
Further scheme is:Above-mentioned oil inlet is arranged in the middle part of the right-hand member of upper valve base;Working hole is arranged on upper valve base Upper end left part;First flow of upper valve base or so is to setting;The right-hand member of the first flow of upper valve base is communicated with oil inlet;Upper valve The left end of first flow of seat is communicated with the throttle orifice of one-way throttle valve;The second flow channel upward and downward of upper valve base is set;Upper valve base Middle part of the third flow channel in upper valve base side position upward and downward to the right set, and upper valve base third flow channel by its upper end with it is upper The first flow of valve seat is communicated.
Further scheme is:Above-mentioned fast row mouthful is located at the middle part side lower end to the right of lower valve base;Lower valve base it is first-class Road upward and downward is set and its axial line is identical with the axial line of the second flow channel of upper valve base;Second flow channel of lower valve base or so is to setting Put, the right-hand member of the second flow channel of lower valve base is communicated with the valve pocket and valve element of grafting valve, and the left end of the second flow channel of lower valve base passes through The screw plug sealing of arranging is blocked;The middle part upper end of the second flow channel of lower valve base is communicated with the first flow of lower valve base;Lower valve base The axial line of the third flow channel of fast row's mouth, grafting valve and upper valve base is identical.
Further scheme is:Above-mentioned upper valve base and the latus rectum of second flow channel are first flow and third flow channel latus rectum 3 times.
Further scheme is:Above-mentioned one-way throttle valve controls for the flow of Bosch BOSCH-REXROTH VRFA-10A-TF models Valve.
Further scheme is:Above-mentioned grafting valve is the two-way plug-in valve of Bosch BOSCH-REXROTH LC16A40E7X models.
The utility model has positive effect:(1)The hydraulic pressure fast-discharge valve of monorail crane brake cylinder of the present utility model, It enables to the pressure oil in the brake cylinder of monorail crane quickly to release to the fuel tank of monorail crane when in use, so that effectively Solve in the prior art when the pressure oil in brake cylinder is in brake hard because can not quickly release what is produced to fuel tank The problem of brake latency easily causes security incident, the need for can effectively meeting the urgent fast braking of monorail crane.(2)This practicality is new The hydraulic pressure fast-discharge valve of the monorail crane brake cylinder of type, simple in construction, cost is relatively low, small volume, easy for installation, cost performance compared with It is high.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Reference in above-mentioned accompanying drawing is as follows:
Upper valve base 1, oil inlet P 1, working hole P2, first flow C, second flow channel D, third flow channel E;
Lower valve base 2, first flow F, second flow channel B, fast row mouth T, screw plug 21;
One-way throttle valve 3, valve body 31, throttle orifice K, spring 32, screw plug 33;
Grafting valve 4, valve pocket 41, adjustment circle 42, valve element 43, bottom face 43-1, round platform end face 43-2, upper surface 43-3, bullet Spring 44, hydraulic oil is released gap 45, oiling gap 46.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
(Embodiment 1)
See Fig. 1, the hydraulic pressure fast-discharge valve of the monorail crane brake cylinder of the present embodiment, its mainly by upper valve base 1, lower valve base 2, One-way throttle valve 3 and grafting valve 4 are constituted.
Oil inlet P 1 is provided with the middle part of the right-hand member of upper valve base 1, passes through the fuel tank phase of oil pipe and monorail crane when oil inlet P 1 is used Even;The upper end left part of upper valve base 1 is provided with working hole P2, is communicated when working hole P2 is used with the brake cylinder of monorail crane, for making That moves oil cylinder enters fuel-displaced;The left and right circulated provided with hydraulic oil in upper valve base 1 to first flow C, first flow C right-hand member is with entering Hydraulic fluid port P1 is communicated;Left part is provided with the axial line identical one-way throttle valve mounting hole with first flow C in upper valve base 1;Upper valve base 1 The second flow channel D of the interior upward and downward circulated provided with hydraulic oil, second flow channel D upper end is communicated with working hole P2;In in upper valve base 1 The third flow channel E for the upward and downward that portion's side position to the right circulates provided with hydraulic oil, third flow channel E upper end is communicated with first flow C, Upper valve base 1 installs groove at third flow channel E lower end provided with circular upwardly recessed spring;Third flow channel E lower port Groove is installed with spring to communicate.Second flow channel D latus rectum is 2~4 times of first flow C and third flow channel E latus rectum, this implementation Preferably second flow channel D latus rectum is 3 times of first flow C and third flow channel E latus rectums in example.
First flow F, second flow channel B and grafting valve mounting hole, the middle part side to the right of lower valve base 2 are provided with lower valve base 2 Lower end, which is provided with, is used for the quick fast row for discharging hydraulic oil mouthful T, and fast row mouth T is connected when using by oil pipe with the fuel tank of monorail crane; First flow F latus rectum and axial line are identical with the second flow channel D of upper valve base 1 latus rectum and axial line;Second flow channel B or so to Set, second flow channel B left end is sealed by the screw plug 21 of arranging to be blocked;Second flow channel B right-hand member and grafting valve mounting hole phase It is logical;Second flow channel B middle part upper end is communicated with first flow F, and second flow channel B latus rectum is identical with first flow F latus rectum;It hurry up Row mouth T is communicated with grafting valve mounting hole;Fast row mouth T and grafting valve mounting hole axial line are with the third flow channel E's of upper valve base 1 Axial line is identical.
One-way throttle valve 3 includes valve body 31, the spring 32 in valve body 31 and is fixedly installed in the sealing of valve body 31 Screw plug 33 in the one-way throttle valve mounting hole of upper valve base 1;Valve body 31 provided with 2 throttle orifices K, one of throttle orifice K with The first flow C of upper valve base 1 is communicated;Another throttle orifice K is communicated with the second flow channel D of upper valve base 1.3 realities of one-way throttle valve Apply the flow control valve for being preferred to use Bosch BOSCH-REXROTH VRFA-10A-TF models in example.
Grafting valve 4 is main to be made up of valve pocket 41, adjustment circle 42, valve element 43 and spring 44;Grafting valve 4 is arranged on lower valve base 2 Grafting valve mounting hole in and fast row mouthful T positioned at lower valve base 2 top;Adjustment circle 42 is located at the upper end of valve pocket 41 outside and and valve Set 41 is tightly connected, and adjustment circle 42 is tightly connected with lower valve base 2;The middle and lower part of valve pocket 41 is provided with some draining through holes;Valve pocket 41 Periphery and lower valve base 2 between constitute hydraulic oil and release gap 45;The second flow channel that hydraulic oil is released in gap 45 and lower valve base 2 B right-hand member is communicated;Valve element 43 is integrally constituted by superposed hollow round table portion and positioned at the round platform portion of bottom, in valve element 43 Oiling gap 46 is constituted between the outside and valve pocket 41 of the lower end in empty round platform portion and the upper end joint in round platform portion;The circle of valve element 43 Platform portion has a bottom face 43-1, and the hollow round table subordinate end of valve element 43 has a round platform end face 43-2, the bottom face 43-1 of valve element 43, Round platform end face 43-2 and upper surface 43-3 hydraulic pressure lifting surface area according to design ratio-dependent;Valve element 43 is by its hollow round table The outside in portion connects and can moved up and down in valve pocket 41 with the sealing of valve pocket 41;In the hollow part and valve element 43 of adjustment circle 42 The hollow part in empty round platform portion constitutes the working chamber of grafting valve 4 together;Spring 44 is in the working chamber of grafting valve 4.Grafting valve 4 It is preferred to use the two-way plug-in valve of Bosch BOSCH-REXROTH LC16A40E7X models in the present embodiment.
During installation, the upper end of the spring 44 of grafting valve 4 is placed in the spring of upper valve base 1 and installed in groove;Upper valve base 1 and lower valve Seat 2 is fixedly connected, and upper valve base 1 is sealed with the runner joint of lower valve base 2 with O-ring seal.
The hydraulic pressure fast-discharge valve of the monorail crane brake cylinder of the present embodiment, its when in use operation principle and process summary It is as follows:
In use, the oil inlet P 1 of the hydraulic pressure fast-discharge valve of the monorail crane brake cylinder of the present embodiment is passed through into oil pipe and list The fuel tank that rail is hung is connected;Working hole P2 is connected with the brake cylinder of monorail crane, and fast row mouth T passes through oil pipe and the oil of monorail crane Case is connected.
When the brake cylinder of monorail crane needs oil-feed, hydraulic oil injects from the oil inlet P 1 of upper valve base 1, through first flow C, The brake cylinder of monorail crane is injected after 2 throttle orifice K, the second flow channel D of upper valve base 1 of one-way throttle valve 3 from working hole P2, together When, hydraulic oil is released from the second flow channel D of the upper valve base 1 first flow F and second flow channel B and hydraulic oil for filling lower valve base 2 Gap 45, and oiling gap 46 is filled by the through hole of the middle and lower part of valve pocket 41, and hydraulic oil is from the third flow channel E of upper valve base 1 Fill the working chamber of grafting valve 4;Now, the valve element 43 of grafting valve 4 bears hydraulic coupling downward in working chamber and spring is downward Pretightning force, and bear hydraulic coupling upward at oiling gap 46 simultaneously;Because what valve element 43 was subject to makes a concerted effort downwards more than upward Hydraulic coupling so that the round platform portion of the bottom of valve element 43 is closely plugged together with valve pocket 41, and oil duct between valve element 43 and valve pocket 41 is closed, The fast row mouthful T of lower valve base 2 is without hydraulic oil pass-out;The hydraulic oil now injected from oil inlet P 1 can only inject single by working hole P2 The brake cylinder that rail is hung.
When the brake cylinder of monorail crane needs quick draining to carry out brake hard, the pressure in the brake cylinder of monorail crane If oil wants the working hole P2 through upper valve base 1, second flow channel D, 2 throttle orifice K of one-way throttle valve 3, the first flow of upper valve base 1 C and oil inlet P 1 flow back to the fuel tank of monorail crane, due to 2 throttle orifice K of one-way throttle valve 3 reverse throttling action so that Downward hydraulic coupling is almost unchanged in the working chamber of the valve element 43 of grafting valve 4;And cause second flow channel D, the lower valve base of upper valve base 1 The oil pressure that 2 first flow F and second flow channel B and hydraulic oil releases in gap 45 and oiling gap 46 is raised rapidly, when The oil pressure in oiling gap 46 is increased to more than when making a concerted effort downwards, the valve element 43 of grafting valve 4 is moved upwards, is inserted suffered by valve element 43 The round platform portion for connecing the bottom of valve element 43 of valve 4 is disengaged with valve pocket 41, and the lower port of valve pocket 41 is opened wide;The brake cylinder of monorail crane Working hole P2 of the interior pressure oil through upper valve base 1, second flow channel D, the first flow F and second flow channel B and hydraulic pressure of lower valve base 2 Oil is released the pressure that the fast row mouthful T in gap 45, the draining through hole of the valve pocket 41 of grafting valve 4 and lower port and lower valve base 2 is constituted Oily quick leakage path, the fuel tank through oil pipe quick backflow to monorail crane, so as to realize the brake cylinder brake hard of monorail crane When the quick of pressure oil release, ensure that monorail crane in emergency situations being capable of quickly brake hard.
Above example is the explanation to embodiment of the present utility model, rather than to limitation of the present utility model, Person skilled in the relevant technique can also make various changes in the case where not departing from spirit and scope of the present utility model Change and change and obtain corresponding equivalent technical scheme, therefore all equivalent technical schemes should be included into this practicality newly The scope of patent protection of type.

Claims (6)

1. a kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder, it is characterised in that:Including upper valve base, lower valve base, one-way throttle Valve and grafting valve;
Described upper valve base is provided with oil inlet and working hole;One-way throttle valve sealing is fixed in upper valve base, one-way throttle Valve has throttle orifice;In upper valve base provided with the first flow communicated with the throttle orifice of oil inlet and one-way throttle valve, with it is first-class Third flow channel that road is communicated and the second flow channel communicated with the throttle orifice of working hole and one-way throttle valve;The latus rectum of second flow channel For 2~4 times of first flow and third flow channel latus rectum;
Described lower valve base is provided with fast row's mouth;In lower valve base provided with first flow, the second flow channel communicated with first flow with And grafting valve;Grafting valve includes adjustment circle, valve pocket, valve element and spring, and grafting valve has working chamber;The first flow of lower valve base and The latus rectum of second flow channel is identical with the latus rectum of the second flow channel of upper valve base;
Upper valve base is sealedly and fixedly connected with lower valve base, and the first flow of lower valve base is connected with the second flow channel of upper valve base;Grafting The working chamber of valve is connected with the third flow channel of upper valve base;Oil inlet and first flow, the one-way throttle valve and upper valve of upper valve base The second flow channel and working hole of seat constitute oil inlet passage together;The working hole and second flow channel of upper valve base, lower valve base it is first-class The fast row mouth of road and second flow channel, the valve pocket of grafting valve and valve element and lower valve base constitutes pressure oil and arranges passage soon together;
In use, the oil inlet of upper valve base and the fast row mouthful of lower valve base communicate with monorail crane fuel tank;The working hole of upper valve base with The brake cylinder of monorail crane is communicated.
2. the hydraulic pressure fast-discharge valve of monorail crane brake cylinder according to claim 1, it is characterised in that:Described oil inlet In the middle part of the right-hand member for being arranged on upper valve base;Working hole is arranged on the upper end left part of upper valve base;First flow of upper valve base or so is to setting Put;The right-hand member of the first flow of upper valve base is communicated with oil inlet;The left end of the first flow of upper valve base and the section of one-way throttle valve Discharge orifice is communicated;The second flow channel upward and downward of upper valve base is set;The inclined right lateral position in middle part of the third flow channel of upper valve base in upper valve base Upward and downward setting is put, and the third flow channel of upper valve base is communicated by its upper end with the first flow of upper valve base.
3. the hydraulic pressure fast-discharge valve of monorail crane brake cylinder according to claim 1, it is characterised in that:Described fast row mouthful Located at the middle part of lower valve base side lower end to the right;The first flow upward and downward setting of lower valve base and the second of its axial line and upper valve base The axial line of runner is identical;Second flow channel of lower valve base or so is to setting, right-hand member and the grafting valve of the second flow channel of lower valve base Valve pocket and valve element are communicated, and the left end of the second flow channel of lower valve base is sealed by the screw plug of arranging to be blocked;The second flow channel of lower valve base Middle part upper end communicated with the first flow of lower valve base;The third flow channel of the fast row of lower valve base mouthful, grafting valve and upper valve base Axial line is identical.
4. the hydraulic pressure fast-discharge valve of monorail crane brake cylinder according to claim 1, it is characterised in that:Described upper valve base Latus rectum with second flow channel is 3 times of first flow and third flow channel latus rectum.
5. according to the hydraulic pressure fast-discharge valve of any described monorail crane brake cylinder of Claims 1-4, it is characterised in that:It is described One-way throttle valve be Bosch BOSCH-REXROTH VRFA-10A-TF models flow control valve.
6. according to the hydraulic pressure fast-discharge valve of any described monorail crane brake cylinder of Claims 1-4, it is characterised in that:It is described Grafting valve be Bosch BOSCH-REXROTH LC16A40E7X models two-way plug-in valve.
CN201621421211.3U 2016-12-22 2016-12-22 A kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder Expired - Fee Related CN206468615U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621421211.3U CN206468615U (en) 2016-12-22 2016-12-22 A kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621421211.3U CN206468615U (en) 2016-12-22 2016-12-22 A kind of hydraulic pressure fast-discharge valve of monorail crane brake cylinder

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106762922A (en) * 2016-12-22 2017-05-31 常州科研试制中心有限公司 The hydraulic pressure fast-discharge valve of monorail crane brake cylinder
CN107654542A (en) * 2017-10-11 2018-02-02 长治市潞安合力机械有限责任公司 A kind of fast discharge opeing compressing cylinder of monorail crane

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106762922A (en) * 2016-12-22 2017-05-31 常州科研试制中心有限公司 The hydraulic pressure fast-discharge valve of monorail crane brake cylinder
CN107654542A (en) * 2017-10-11 2018-02-02 长治市潞安合力机械有限责任公司 A kind of fast discharge opeing compressing cylinder of monorail crane

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170905

Termination date: 20211222

CF01 Termination of patent right due to non-payment of annual fee