CN206459985U - High stability high-pressure paint film continuity detecting system - Google Patents
High stability high-pressure paint film continuity detecting system Download PDFInfo
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- CN206459985U CN206459985U CN201720125017.9U CN201720125017U CN206459985U CN 206459985 U CN206459985 U CN 206459985U CN 201720125017 U CN201720125017 U CN 201720125017U CN 206459985 U CN206459985 U CN 206459985U
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- circuit
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- paint film
- detecting system
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Abstract
The utility model is related to a kind of high stability high-pressure paint film continuity detecting system including single chip control module, DA conversion chips, two-way reference voltage output module, loop current detection module, the controllable boost module of high pressure closed loop and high pressure detection head；The single chip control module is electrically connected with the DA conversion chips, and the DA conversion chips are electrically connected with the two-way reference voltage output module；The loop current detection module includes I/V translation circuits, voltage follower, first comparator, level sensitive circuit, photoelectrical coupler；The controllable boost module of high pressure closed loop includes transistor amplifier, high speed photo coupling circuit, half-bridge driver shaping circuit, mos pipes, high frequency transformer, current rectifying and wave filtering circuit, the second comparator.The utility model is isolated single-chip microcomputer and high-tension circuit by the Numeric Control Technology of isolation, overcomes the interference that the strong interferers of high-voltage arc are run to digital circuit, and the production of equipment becomes simply and readily to debug.
Description
Technical field
The utility model is related to enamel-covered wire detection test instrument field, in particular to a kind of high stability high pressure paint film
Continuity detecting system.
Background technology
Enamel-covered wire as electricity industry basic raw material, with the increasingly raising required enameled wire performance, enamel-covered wire
Detection requirement also more and more higher.Film integrity is an important performance for reflecting quality of enamelled wire, directly influences finished product
The quality of enamel-covered wire, has influence on the performances such as winding coil turn-to-turn voltage indirectly.Method of testing general at present is to utilize high pressure paint
Film continuity test instrument detected, this tester generally by actinobacillus device, cross wire carrier, Hi-pot test head, take-up,
High voltage direct current generator, signal deteching circuit, process circuit and counting meter composition, as Hi-pot test is first by a pair of guide wheels with
And the fabric wheel composition in the middle of this pair of guide wheel, (specific setting value is according to client by the up to 3000KV that high pressure generator is produced
It is required that setting) direct current be applied on fabric wheel, signal deteching circuit one end is electrically connected with take-up pulley.During test, work as enamel-cover
When passing through fabric wheel at line film defect, signal deteching circuit can send detection signal, be counted through handling by counting meter.
But high-pressure paint film continuity detection test instrument in the market, due to existing with high pressure, easily produce high
The strong interferers of piezoelectricity arc, the operation to digital circuit brings interference, such as high-pressure paint film continuity detection test instrument equipment in itself
It is exactly a kind of strong interferers for producing high-voltage arc；Solve to disturb the measure taken to be using half knot for simulating Semi-digital at present
Structure, this structure causes scheduling and planning program to become complicated, and production cost is high, the problems such as stability of machine is poor.
Utility model content
In view of the shortcomings of the prior art, the utility model purpose is that high-voltage arc interference numeral can be reduced by providing one kind
The high-pressure paint film continuity detecting system of circuit operation.
A kind of high stability high-pressure paint film continuity detecting system of the utility model offer, including single chip control module,
DA conversion chips, two-way reference voltage output module, loop current detection module, the controllable boost module of high pressure closed loop, Yi Jigao
Press detection head；The single chip control module is electrically connected with the DA conversion chips, the DA conversion chips and the two-way base
Quasi- voltage output module electrical connection；The loop current detection module compares including I/V translation circuits, voltage follower, first
Device, level sensitive circuit, photoelectrical coupler, the I/V translation circuits, voltage follower, first comparator, level detection electricity
Road, photoelectrical coupler are sequentially connected electrically, and the voltage follower is electrically connected with the in-phase end of the first comparator, the photoelectricity
Coupler is electrically connected with the single chip control module；The controllable boost module of high pressure closed loop include transistor amplifier,
High speed photo coupling circuit, half-bridge driver shaping circuit, mos pipes, high frequency transformer, current rectifying and wave filtering circuit, the second comparator, it is described
Transistor amplifier, high speed photo coupling circuit, half-bridge driver shaping circuit, mos pipes, high frequency transformer, current rectifying and wave filtering circuit
It is sequentially connected electrically, the transistor amplifier is electrically connected with the single chip control module, the current rectifying and wave filtering circuit is divided to two
Road is exported, wherein the in-phase end of the second comparator of output connection all the way, output connects high pressure detection head all the way in addition；The two-way
Reference voltage output module connects first comparator, the end of oppisite phase of the second comparator, the output end of second comparator respectively
Electrically connected with the high speed photo coupling circuit.
Further, in addition to amplification photoelectric isolating circuit, the output end of second comparator is via the amplification light
Electric isolating circuit is electrically connected with the high speed photo coupling circuit.
Further, in addition to Magnetic-electricitycoupler coupler, the single chip control module controls the DA by Magnetic-electricitycoupler coupler
Conversion chip.
Further, in addition to processing computer, it is described that the single chip control module passes through the connection of electromagnetic screen part
Handle the RS232 interfaces of computer.
Further, the processing computer includes main frame, display, mouse and keyboard.
Further, the single chip control module includes count detection interface, defect property detection interface, the photoelectricity
Coupler is electrically connected with the count detection interface, defect property detection interface respectively.
Further, the shell of the high pressure detection head is made up of high insulating materials, and high-field electrode is sealed in the inside.
Further, the high pressure detection head and be sealed in the inside high-field electrode centre be provided with notched circle
Hole.
High stability high-pressure paint film continuity detecting system of the present utility model, has overturned conventional design completely, uses
Current leading singlechip technology combination cardinar number word control circuit, simplifies system architecture, improves the stability of a system, unique
Circuit, which is set, also overcomes electric arc interference, specifically, isolated single-chip microcomputer and high-tension circuit by the Numeric Control Technology of isolation,
The interference that the strong interferers of high-voltage arc are run to digital circuit is overcome, the production of equipment becomes simply and readily to debug, phase
That answers reduces production cost, and circuit becomes simpler while performance is but than originally higher.
Brief description of the drawings
Fig. 1 is the structural representation of high stability high-pressure paint film continuity detecting system specific embodiment of the present utility model
Figure；
Fig. 2 is the structural representation of loop current detection module of the present utility model；
Fig. 3 is the structural representation of the controllable boost module of high pressure closed loop of the present utility model.
Embodiment
For the ease of understanding the present invention, more complete is done to the utility model below in conjunction with Figure of description and preferred embodiment
Face, meticulously describe, but protection domain of the present utility model is not limited to specific examples below.
As shown in Figure 1 to Figure 3, a kind of high stability high-pressure paint film continuity detecting system, the high stability high pressure paint film
Continuity detecting system includes single chip control module, DA conversion chips, two-way reference voltage output module, loop current detection
Module, the controllable boost module of high pressure closed loop and high pressure detection head.
Wherein, single chip control module is electrically connected with DA conversion chips, and DA conversion chips export mould with two-way reference voltage
Block is electrically connected.Loop current detection module include I/V translation circuits, voltage follower, first comparator, level sensitive circuit,
Photoelectrical coupler, I/V translation circuits, voltage follower, first comparator, level sensitive circuit, photoelectrical coupler are electrically connected successively
Connect, voltage follower is electrically connected with the in-phase end of first comparator, and photoelectrical coupler is electrically connected with single chip control module.High pressure
The controllable boost module of closed loop includes transistor amplifier, high speed photo coupling circuit, half-bridge driver shaping circuit, mos pipes, high frequency
Transformer, current rectifying and wave filtering circuit, the second comparator, transistor amplifier, high speed photo coupling circuit, half-bridge driver shaping electricity
Road, mos pipes, high frequency transformer, current rectifying and wave filtering circuit are sequentially connected electrically, and transistor amplifier is electrically connected with single chip control module
Connect, current rectifying and wave filtering circuit point two-way output, wherein the in-phase end of the second comparator of output connection all the way, in addition output connection all the way
High pressure detection head.Two-way reference voltage output module connects first comparator, the end of oppisite phase of the second comparator respectively, and second compares
The output end of device is electrically connected with high speed photo coupling circuit.
In above-described embodiment, single chip control module is electrically connected with DA conversion chips, DA conversion chips and two-way benchmark electricity
Press output module electrical connection, I/V translation circuits, voltage follower, first comparator, level sensitive circuit, photoelectrical coupler according to
Secondary electrical connection, voltage follower is electrically connected with the in-phase end of first comparator, and photoelectrical coupler is electrically connected with single chip control module
Connect, two-way reference voltage output module wherein all the way reference voltage output connection first comparator end of oppisite phase.Tie the part
The function that structure is realized is high tension loop current sample, and in the particular embodiment, amplifier LM324 is operated in the pattern of comparator
Under, voltage on the basis of the end of oppisite phase input signal of comparator, it comes from DA conversion chips, and is directly controlled by single-chip microcomputer control
Module, and the existing old type signal of existing market is derived from resistance pressure-dividing network, compared to old design, new design
Scheme is avoided that the measurement error that temperature drift and resistance ageing failure etc. are brought to accuracy of instrument.
In above-described embodiment, the controllable boost module of high pressure closed loop includes transistor amplifier, high speed photo coupling circuit, half-bridge
Driver shaping circuit, mos pipes, high frequency transformer, current rectifying and wave filtering circuit, the second comparator, transistor amplifier, high-speed light
Coupling circuit, half-bridge driver shaping circuit, mos pipes, high frequency transformer, current rectifying and wave filtering circuit are sequentially connected electrically, triode amplification
Circuit is electrically connected with single chip control module, current rectifying and wave filtering circuit point two-way output, wherein the second comparator of output connection all the way
In-phase end, in addition all the way output connection high pressure detection head.It is preferred that, in addition to amplification photoelectric isolating circuit, the second comparator
Output end via amplification photoelectric isolating circuit electrically connected with high speed photo coupling circuit.In the example, from single chip control module
Pulse-width signal amplify through transistor amplifier after driving high speed photo coupling circuit work, high speed photo coupling signal drives through half-bridge
Driving power mos pipes make high frequency transformer work after dynamic device shaping circuit shaping, and high frequency transformer exports rectified filtered electrical
Sampling is delivered to amplifier 1m258 in-phase end and is compared with reference voltage after the processing of road rectifying and wave-filtering, if voltage is higher than benchmark
Directly high speed photo coupling Enable Pin is drawn after voltage, amplifier output switching activity, the amplified photoelectric isolating circuit amplification Phototube Coupling of signal
Low, Enable Pin, which drags down the output of rear high speed photo coupling and is blocked the pulse width signal from master control, can not drive high-tension transformer, high pressure again
Transformer output end DC voltage declines, once voltage drops to preset value, circuit is reworked, the work so gone round and begun again
Circulation, the output size of high direct voltage is determined that whole closed-loop is adjustable by reference signal all the time, and this circuit is compared to old equipment most
It is big to improve the reference signal for being to introduce continuously adjustabe and isolation and controlled dual-use function are cleverly realized with high speed photo coupling,
This measure greatly simplify the structure of the controllable boost module of high pressure closed loop, completely solve old money equipment corresponding part failure occurred frequently
The problem of.
High stability high-pressure paint film continuity detecting system of the present utility model, has overturned conventional design completely, uses
Current leading singlechip technology combination cardinar number word control circuit, simplifies system architecture, improves the stability of a system, unique
Circuit, which is set, also overcomes electric arc interference, and the production of equipment becomes simply and readily to debug, and production cost is reduced accordingly, electricity
Road becomes simpler while performance is but than originally higher.
In an advantageous embodiment, in addition to Magnetic-electricitycoupler coupler, single chip control module passes through Magnetic-electricitycoupler coupler control
DA conversion chips.Thus set, single chip control module controls DA conversion chips by Magnetic-electricitycoupler coupler, be allowed to output accurately
Two reference signals, all the way for controlling high-tension current sampling threshold, another road is used for controlling the regulating and controlling voltage of high voltage step-up, magnetic
The effect of electric coupler herein is control section (single-chip microcomputer) and the high-pressure section for isolating core, during preventing that high part from working
Produce huge interference, the simple excellent performance of this circuit structure, compared to old money type complicated resistor network partial pressure benchmark no matter
Accuracy or service life have the lifting of matter.
In an advantageous embodiment, in addition to processing computer, single chip control module connected by electromagnetic screen part
Connect the RS232 interfaces of processing computer.Handling computer includes main frame, display, mouse and keyboard.The effect of the part is
Collection experimental data is sent to the RS232 interfaces of computer end by electromagnetic screen part, and data are realized by computer terminal
Automatic data collection and shared, this is the expanding function that old equipment is not configured.
Specifically, single chip control module includes count detection interface, defect property detection interface, photoelectrical coupler difference
Electrically connected with count detection interface, defect property detection interface.Specifically, the shell of high pressure detection head is by high insulating materials system
Into high-field electrode is sealed in the inside.More specifically, high pressure detection head and it is sealed in the centre of high-field electrode of the inside and is provided with
Notched circular port, the circular port passes through the breach and ft connection.Above-mentioned setting belongs to or may be referred to existing skill
Art or existing design, will not be repeated here.
In the detecting system that the utility model is provided, detecting system is controlled by single-chip microcomputer and cardinar number word control circuit
System, and isolated single-chip microcomputer and high-tension circuit by the Numeric Control Technology of isolation, overcome the strong interferers pair of high-voltage arc
The interference of digital circuit operation, the debugging simple in construction and easy of equipment.
Embodiment described above only expresses several embodiments of the present utility model, and it describes more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that for the common skill of this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
Protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (8)
1. a kind of high stability high-pressure paint film continuity detecting system, it is characterised in that：Changed including single chip control module, DA
Chip, two-way reference voltage output module, loop current detection module, the controllable boost module of high pressure closed loop and high pressure detection
Head；
The single chip control module is electrically connected with the DA conversion chips, the DA conversion chips and the two-way reference voltage
Output module is electrically connected；
The loop current detection module includes I/V translation circuits, voltage follower, first comparator, level sensitive circuit, light
Electric coupler, the I/V translation circuits, voltage follower, first comparator, level sensitive circuit, photoelectrical coupler are electric successively
Connection, the voltage follower is electrically connected with the in-phase end of the first comparator, the photoelectrical coupler and the single-chip microcomputer
Control module is electrically connected；
The controllable boost module of high pressure closed loop includes transistor amplifier, high speed photo coupling circuit, half-bridge driver shaping electricity
Road, mos pipes, high frequency transformer, current rectifying and wave filtering circuit, the second comparator, the transistor amplifier, high speed photo coupling circuit,
Half-bridge driver shaping circuit, mos pipes, high frequency transformer, current rectifying and wave filtering circuit are sequentially connected electrically, the transistor amplifier
Electrically connected with the single chip control module, the current rectifying and wave filtering circuit point two-way output, wherein output connection second is compared all the way
Compared with the in-phase end of device, output connects high pressure detection head all the way in addition；
The two-way reference voltage output module connects first comparator, the end of oppisite phase of the second comparator, second ratio respectively
Output end compared with device is electrically connected with the high speed photo coupling circuit.
2. high stability high-pressure paint film continuity detecting system according to claim 1, it is characterised in that：Also include amplification
Photoelectric isolating circuit, the output end of second comparator is via the amplification photoelectric isolating circuit and the high speed photo coupling circuit
Electrical connection.
3. high stability high-pressure paint film continuity detecting system according to claim 1, it is characterised in that：Also include magnetoelectricity
Coupler, the single chip control module controls the DA conversion chips by Magnetic-electricitycoupler coupler.
4. high stability high-pressure paint film continuity detecting system according to claim 1, it is characterised in that：Also include processing
Computer, the single chip control module connects the RS232 interfaces of the processing computer by electromagnetic screen part.
5. high stability high-pressure paint film continuity detecting system according to claim 4, it is characterised in that：The processing meter
Calculation machine includes main frame, display, mouse and keyboard.
6. the high stability high-pressure paint film continuity detecting system according to claim 1-5 any one, it is characterised in that：
The single chip control module include count detection interface, defect property detection interface, the photoelectrical coupler respectively with it is described
Count detection interface, defect property detection interface electrical connection.
7. the high stability high-pressure paint film continuity detecting system according to claim 1-5 any one, it is characterised in that：
The shell of the high pressure detection head is made up of high insulating materials, and high-field electrode is sealed in the inside.
8. high stability high-pressure paint film continuity detecting system according to claim 7, it is characterised in that：The high pressure inspection
Gauge head and be sealed in the inside high-field electrode centre be provided with notched circular port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720125017.9U CN206459985U (en) | 2017-02-10 | 2017-02-10 | High stability high-pressure paint film continuity detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720125017.9U CN206459985U (en) | 2017-02-10 | 2017-02-10 | High stability high-pressure paint film continuity detecting system |
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| Publication Number | Publication Date |
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| CN206459985U true CN206459985U (en) | 2017-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720125017.9U Expired - Fee Related CN206459985U (en) | 2017-02-10 | 2017-02-10 | High stability high-pressure paint film continuity detecting system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106706711A (en) * | 2017-02-10 | 2017-05-24 | 长沙巧力仪器设备有限公司 | Novel numerical control high-voltage paint film continuous-detection system |
-
2017
- 2017-02-10 CN CN201720125017.9U patent/CN206459985U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106706711A (en) * | 2017-02-10 | 2017-05-24 | 长沙巧力仪器设备有限公司 | Novel numerical control high-voltage paint film continuous-detection system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170901 Termination date: 20180210 |
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| CF01 | Termination of patent right due to non-payment of annual fee |