CN206455874U - A kind of film thickness adjusting means - Google Patents

A kind of film thickness adjusting means Download PDF

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Publication number
CN206455874U
CN206455874U CN201720137303.7U CN201720137303U CN206455874U CN 206455874 U CN206455874 U CN 206455874U CN 201720137303 U CN201720137303 U CN 201720137303U CN 206455874 U CN206455874 U CN 206455874U
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Prior art keywords
casting machine
film
film thickness
die head
machine die
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CN201720137303.7U
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Chinese (zh)
Inventor
邵铭
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Zhuzhou Dibo Photoelectric Materials Co ltd
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KUNSHAN DOBESTY PHOTOELECTRIC MATERIAL CO Ltd
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Abstract

The utility model provides a kind of film thickness adjusting means, for in casting machine film line, including film thickness detecting device, casting machine die head, control device, the probe of the film thickness detecting device is arranged on the top of production line film, the thickness to detect film;The casting machine die head is arranged on casting machine runner exit portion, multigroup coarse adjustment mechanism is provided with the side module of the casting machine die head runner exit, multigroup micro-adjusting mechanism is provided with the opposite side module of the casting machine die head runner exit, the coarse adjustment mechanism is used for the view picture thickness for adjusting film, and the micro-adjusting mechanism is used for the local thickness for adjusting film.Detect producing line film thickness in real time by film thickness detecting device, and automatically control the adjustment in coarse adjustment mechanism and micro-adjusting mechanism progress runner exit gap, fast and stable improves product quality and production efficiency.

Description

A kind of film thickness adjusting means
Technical field
The utility model is related to a kind of adjusting means, particularly a kind of thickness regulation dress for being used to produce polycarbonate film Put.
Background technology
Current continuous application of the film in industrial production and human lives, film is applied to case and bag tank surface can not only Aesthetics is improved, while also greatly improving drop resistant, anti-pressure ability.The thickness of film is a very important parameter, is related to Make a concerted effort in integral surface physical state and following process with tank material sinter, while film thickness monitoring in the lower margin of tolerance Material inside can be also saved, production cost is saved.
The production of film typically uses casting machine, and the regulation of thickness typically first measures each dot thickness of film, then to difference at Adjusting screw rod at casting head is carried out, and is adjusted completely with operating personnel's experience, operating difficulties is, it is necessary to when expending a large amount of Between, have a strong impact on production efficiency.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the purpose of this utility model there is provided one kind monitoring in real time and can be certainly The film thickness adjusting means of dynamic regulation thickness.
To reach above-mentioned purpose, the utility model, which solves the technical scheme that its technical problem used, is:
A kind of film thickness adjusting means, in casting machine film line, including film thickness detecting device, casting machine mould Head, control device, the probe of the film thickness detecting device are arranged on the top of production line film, the thickness to detect film Degree;The casting machine die head is arranged in casting machine runner exit portion, the side module of the casting machine die head runner exit and set It is equipped with multigroup coarse adjustment mechanism, the opposite side module of the casting machine die head runner exit and is provided with multigroup micro-adjusting mechanism, it is described Coarse adjustment mechanism is used for the view picture thickness for adjusting film, and the micro-adjusting mechanism is used for the local thickness for adjusting film;The control dress Put including data reception module, data processing module, drive module, the data reception module receives the film thickness detecting device The thickness data of detection, after being handled through data processing module, is transferred to drive module and sends in coarse adjustment mechanism or micro-adjusting mechanism The instruction of driving part action.
The utility model detects producing line film thickness by film thickness detecting device in real time compared to prior art, and automatically Coarse adjustment mechanism and micro-adjusting mechanism is controlled to carry out the adjustment in runner exit gap, fast and stable improves product quality and production efficiency.
Further, the coarse adjustment mechanism includes regulating block, screw rod, motor, and the regulating block is slidably mounted on At the casting machine die head runner exit, the screw rod is installed through in the screwed hole of the casting machine die head bottom, institute State screw rod one end to be fixed on the regulating block, the motor is connected through driving member with the screw rod, the driving Motor can drive the screw rod to rotate.
Further, the coarse adjustment mechanism also includes encoder, and the encoder and the motor are coaxially connected.
Using above-mentioned preferred scheme, coarse adjustment mechanism drives regulating block displacement by motor, changes whole piece runner and goes out The gap of mouth, for producing during the switching of different model film, the regulation to film view picture degree thickness is quick and convenient.
Further, the micro-adjusting mechanism includes the thermal expansion bar that one end is fixed on the casting machine die head bottom, described The thermal expansion bar other end is fastened on the runner exit edge of the casting machine die head.
Further, heat emitting medium is contained in the thermal expansion bar.
Further, temperature detector sensor is provided with the thermal expansion bar, the data reception module receives described The temperature data of temperature detector sensor detection, after being handled through data processing module, is transferred to drive module and sends described in control The instruction of heat emitting medium temperature.
Further, the thermal expansion bar periphery is additionally provided with heat insulation layer.
Using above-mentioned preferred scheme, according to thickness testing result, to the freqency fine adjustment machine of local thickness abnormity point relevant position Structure carries out single regulation, stretches to finely tune the local gap of runner exit by thermal expansion bar, adjusts reliable and stable.
Further, the die cavity two side of the casting machine die head respectively sets a material extrusion roller, and described two material extrusions are rolled out Row is set.
Further, the material extrusion roll end is connected with motor.
Further, the material extrusion roller surface is provided with teeth, and the teeth of described two material extrusion rollers are meshed.
Using above-mentioned preferred scheme, material extrusion roller can increase the flowing of flow liquid, can also be adjusted by different rotating speeds The thickness of whole film, the teeth being meshed can increase extrusion effect.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of casting machine die head.
Numeral and the title of the corresponding component represented by letter in figure:
1- film thickness detecting devices;2- casting machine die heads;3- control devices;4- films;5- coarse adjustment mechanism;51- regulating blocks; 52- screw rods;53- motors;54- encoders;6- micro-adjusting mechanisms;61- thermal expansion bars;62- heat emitting mediums;7- material extrusion rollers.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belongs to the scope of the utility model protection.
In order to reach the purpose of this utility model, as shown in figure 1, a kind of embodiment of the present utility model is:It is a kind of thin Film thickness adjusting means, in casting machine film line, including film thickness detecting device 1, casting machine die head 2, control device 3, the probe of film thickness detecting device 1 is arranged on the top of production line film, the thickness to detect film 4;Casting machine die head 2 Installed in casting machine runner exit portion, multigroup coarse adjustment mechanism 5 is provided with the side module of the runner exit of casting machine die head 2, is flowed Multigroup micro-adjusting mechanism 6 is provided with the opposite side module for prolonging the runner exit of machine die head 2, coarse adjustment mechanism 5 is used to adjust the whole of film 4 Width thickness, micro-adjusting mechanism 6 is used for the local thickness for adjusting film 4;Control device 3 includes data reception module, data processing mould Block, drive module, the data reception module receive the thickness data of the film thickness detecting device detection, through data processing module After processing, it is transferred to drive module and sends the instruction that driving part is acted in coarse adjustment mechanism or micro-adjusting mechanism.
It is using the beneficial effect of above-mentioned technical proposal:Detect the thickness of producing line film 4 in real time by film thickness detecting device 1, And automatically control the adjustment that coarse adjustment mechanism 5 and micro-adjusting mechanism 6 carry out runner exit gap, fast and stable, improve product quality and Production efficiency.
As shown in Fig. 2 in other embodiments of the present utility model, in order to reach more preferably regulation view picture film thickness Purpose, coarse adjustment mechanism 5 includes regulating block 51, screw rod 52, motor 53, and regulating block 51 is slidably mounted on casting machine die head At 2 runner exits, screw rod 52 is installed through in the screwed hole of the bottom of casting machine die head 2, and the one end of screw rod 52 is fixed on tune In locking nub 51, motor 53 is connected through driving member with screw rod 52, and motor 53 can drive screw rod 52 to rotate;Coarse adjustment Mechanism 5 also includes encoder 54, and encoder 54 and motor 53 are coaxially connected.Using the beneficial effect of above-mentioned technical proposal It is:Coarse adjustment mechanism 5 drives regulating block 51 to move by motor 53, changes the gap of whole piece runner exit, for producing not When same model film switches, the regulation to film view picture degree thickness is quick and convenient.
As in Fig. 2, in other embodiments of the present utility model, film local thickness is more preferably adjusted in order to reach Purpose, micro-adjusting mechanism 6 includes the thermal expansion bar 61 that one end is fixed on the bottom of casting machine die head 2, the engaging of the other end of thermal expansion bar 61 In the runner exit edge of casting machine die head 2;Contain heat emitting medium 62 in thermal expansion bar 61;Temperature is provided with thermal expansion bar 61 Detection sensor, the data reception module receives the temperature data of the temperature detector sensor detection, through data processing mould After block processing, it is transferred to drive module and sends the instruction for controlling the heat emitting medium temperature;The thermal expansion bar periphery is also set up There is heat insulation layer.It is using the beneficial effect of above-mentioned technical proposal:According to thickness testing result, to local thickness abnormity point corresponding positions The micro-adjusting mechanism 6 put carries out single regulation, stretches to finely tune the local gap of runner exit by thermal expansion bar 61, adjustment is stable Reliably.
In other embodiments of the present utility model, in order to reach increase extrusion effect, improve film equality Purpose, the die cavity two side of casting machine die head 2 respectively sets a material extrusion roller 7, and two material extrusion rollers 7 be arranged in parallel, the end of material extrusion roller 7 Motor is connected with, the surface of material extrusion roller 7 is provided with teeth, and the teeth of two material extrusion rollers 7 are meshed.Using above-mentioned technical proposal Beneficial effect be:Material extrusion roller 7 can increase the flowing of flow liquid, and the thickness of film can also be adjusted by different rotating speeds, The teeth being meshed can increase extrusion effect.
Above-described embodiment is only to illustrate technical concepts and features of the present utility model, and its object is to allow the common skill in this area Art personnel can understand content of the present utility model and be carried out, and protection domain of the present utility model can not be limited with this, All equivalent change or modifications made according to the utility model Spirit Essence, should all cover in protection domain of the present utility model It is interior.

Claims (10)

1. a kind of film thickness adjusting means, in casting machine film line, it is characterized in that:Including film thickness detecting device, Casting machine die head, control device, the probe of the film thickness detecting device are arranged on the top of production line film, thin to detect The thickness of film;The casting machine die head is arranged on casting machine runner exit portion, a side form of the casting machine die head runner exit It is provided with block in multigroup coarse adjustment mechanism, the opposite side module of the casting machine die head runner exit and is provided with multigroup freqency fine adjustment machine Structure, the coarse adjustment mechanism is used for the view picture thickness for adjusting film, and the micro-adjusting mechanism is used for the local thickness for adjusting film;It is described Control device includes data reception module, data processing module, drive module, and the data reception module receives the thickness inspection The thickness data of device detection is surveyed, after being handled through data processing module, drive module is transferred to and sends coarse adjustment mechanism or fine setting The instruction that driving part is acted in mechanism.
2. film thickness adjusting means according to claim 1, it is characterized in that:The coarse adjustment mechanism includes regulating block, spiral shell Swing arm, motor, the regulating block are slidably mounted at the casting machine die head runner exit, and the screw rod is through installation In the screwed hole of the casting machine die head bottom, described screw rod one end is fixed on the regulating block, the motor It is connected through driving member with the screw rod, the motor can drive the screw rod to rotate.
3. film thickness adjusting means according to claim 2, it is characterized in that:The coarse adjustment mechanism also includes encoder, The encoder and the motor are coaxially connected.
4. film thickness adjusting means according to claim 1, it is characterized in that:The micro-adjusting mechanism is fixed on including one end The thermal expansion bar of the casting machine die head bottom, the thermal expansion bar other end is fastened on the runner exit of the casting machine die head Edge.
5. film thickness adjusting means according to claim 4, it is characterized in that:It is situated between in the thermal expansion bar containing heating Matter.
6. film thickness adjusting means according to claim 5, it is characterized in that:Temperature inspection is provided with the thermal expansion bar Know sensor, the data reception module receives the temperature data of the temperature detector sensor detection, through data processing module After processing, it is transferred to drive module and sends the instruction for controlling the heat emitting medium temperature.
7. film thickness adjusting means according to claim 6, it is characterized in that:The thermal expansion bar periphery is additionally provided with absolutely Thermosphere.
8. according to any described film thickness adjusting meanss of claim 1-7, it is characterized in that:The die cavity of the casting machine die head Two side respectively sets a material extrusion roller, and described two material extrusion rollers be arranged in parallel.
9. film thickness adjusting means according to claim 8, it is characterized in that:The material extrusion roll end is connected with driving electricity Machine.
10. film thickness adjusting means according to claim 9, it is characterized in that:The material extrusion roller surface is provided with teeth, The teeth of described two material extrusion rollers are meshed.
CN201720137303.7U 2017-02-15 2017-02-15 A kind of film thickness adjusting means Active CN206455874U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107839132A (en) * 2017-11-17 2018-03-27 鹤山市信必达新型环保材料科技有限公司 A kind of adjustable casting machine extrusion die
CN109550642A (en) * 2017-09-26 2019-04-02 东莞市雅康精密机械有限公司 The coating die head and coating machine of electrodes of lithium-ion batteries
CN112873800A (en) * 2020-12-25 2021-06-01 重庆瑞霆塑胶有限公司 Film extrusion casting equipment
CN112936928A (en) * 2021-01-25 2021-06-11 安徽旭峰电容器有限公司 Capacitor base film with high thickness uniformity and preparation method thereof
CN113001851A (en) * 2021-02-20 2021-06-22 扬州苏伟新材料科技有限公司 Polyimide film thickness control mechanism and polyimide film production equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109550642A (en) * 2017-09-26 2019-04-02 东莞市雅康精密机械有限公司 The coating die head and coating machine of electrodes of lithium-ion batteries
CN109550642B (en) * 2017-09-26 2023-10-13 东莞市雅康精密机械有限公司 Coating die head and coating machine for lithium ion battery pole piece
CN107839132A (en) * 2017-11-17 2018-03-27 鹤山市信必达新型环保材料科技有限公司 A kind of adjustable casting machine extrusion die
CN112873800A (en) * 2020-12-25 2021-06-01 重庆瑞霆塑胶有限公司 Film extrusion casting equipment
CN112936928A (en) * 2021-01-25 2021-06-11 安徽旭峰电容器有限公司 Capacitor base film with high thickness uniformity and preparation method thereof
CN113001851A (en) * 2021-02-20 2021-06-22 扬州苏伟新材料科技有限公司 Polyimide film thickness control mechanism and polyimide film production equipment
CN113001851B (en) * 2021-02-20 2022-08-23 扬州苏伟新材料科技有限公司 Polyimide film thickness control mechanism and polyimide film production equipment

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191107

Address after: 412000 No.8 Jilong Road, Youzhou Industrial Park, you County, Zhuzhou City, Hunan Province

Patentee after: Zhuzhou Dibo photoelectric materials Co.,Ltd.

Address before: 215313, Suzhou, Jiangsu, Kunshan Province town on the north side of the Long Jing Road

Patentee before: KUNSHAN DOBESTY PHOTOELECTRIC MATERIALS CO.,LTD.

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A thin film thickness adjustment device

Effective date of registration: 20230506

Granted publication date: 20170901

Pledgee: Zhuzhou branch of China Post Savings Bank Co.,Ltd.

Pledgor: Zhuzhou Dibo photoelectric materials Co.,Ltd.

Registration number: Y2023980039873