CN206455158U - A kind of cast welding machine adds scaling powder device automatically - Google Patents
A kind of cast welding machine adds scaling powder device automatically Download PDFInfo
- Publication number
- CN206455158U CN206455158U CN201720112242.9U CN201720112242U CN206455158U CN 206455158 U CN206455158 U CN 206455158U CN 201720112242 U CN201720112242 U CN 201720112242U CN 206455158 U CN206455158 U CN 206455158U
- Authority
- CN
- China
- Prior art keywords
- scaling powder
- box
- liquid level
- welding machine
- cast welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000843 powder Substances 0.000 title claims abstract description 92
- 238000003466 welding Methods 0.000 title claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 230000001105 regulatory effect Effects 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000004064 recycling Methods 0.000 claims abstract description 9
- 230000001934 delay Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 206010068052 Mosaicism Diseases 0.000 abstract description 3
- 230000001276 controlling effect Effects 0.000 abstract description 3
- 210000003765 sex chromosome Anatomy 0.000 abstract description 3
- 230000011664 signaling Effects 0.000 abstract description 2
- 230000004907 flux Effects 0.000 description 8
- 238000005476 soldering Methods 0.000 description 8
- 239000002253 acid Substances 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910000464 lead oxide Inorganic materials 0.000 description 3
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 235000011149 sulphuric acid Nutrition 0.000 description 2
- 239000001117 sulphuric acid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Connection Of Batteries Or Terminals (AREA)
Abstract
A kind of cast welding machine adds scaling powder device automatically, including storage volumetric cylinder, with the regulating valve that agent mouth is connected that goes out of storage volumetric cylinder, the scaling powder consumption box being connected with regulating valve output end, scaling powder consumption box two ends are equipped with preceding inlet casing, graduated scale for recording liquid level vertically consumes cassette bottom portion loaded on scaling powder, and scaling powder consumes and is also equipped with rotating brushes, liquid level early warning overfall on box；The liquid level early warning overfall is connected with scaling powder recycling bin；Also include the sensor of inlet casing reset signal before being used to gather, for receiving sensor signal and controlling to adjust the controller of valve working time.The utility model solves scaling powder consumption matching sex chromosome mosaicism of the different model battery using not homopolarity group combo, reduces staff labor intensity and production cost, scaling powder has been obtained effective utilization.
Description
Technical field
The utility model belongs to Lead-acid Battery Technology field, and in particular to a kind of cast welding machine adds scaling powder dress automatically
Put.
Background technology
During lead-acid storage battery production, battery pole group need to be welded, and the exposure of lug surface is in atmosphere
In the presence of one layer of lead oxide, it is difficult to fuse with welding alloy lead, it is necessary in one layer of scaling powder of lug surface attachment, when can just make welding
The lead oxide on lug surface is converted into metallic lead, firm with welding alloy Effects of Lead Exposure；And ensure lug and welding alloy lead lead liquid
During contact will not because temperature moment increases and caused by lug significantly it is thinning in addition fusing, cause so as to reduce sulphuric acid electrolyte corrosion
Pole plate comes off the battery early failure phenomena caused.With continuing to develop for lead-acid accumulator industry, the battery size produced
More and more, pole group combo used in different battery sizes is different, and existing partial domestic cast welding machine does not have automatically
Scaling powder device is added, and full-automatic cast welding machine is expensive, and production cost is high, and scaling powder frock versatility is relatively low,
The working method of scaling powder can only be added using operative.But this kind of mode labor strength is big, it is necessary to which moment concern helps weldering
The consumption of agent, addition can excessively cause dividing plate soldering flux applying, make battery slightly short-circuit, and cause lug and busbar contact part
There is stomata, internal resistance increase.The service life of battery is not only reduced, and improves production cost；Addition is very few can not be by
Lead oxide on lug is converted into metallic lead, not firm enough with welding alloy Effects of Lead Exposure, can cause sulphuric acid electrolyte corrosion lug
Cause pole plate to come off and cause battery initial failure.Therefore the reasonable control of scaling powder is most important to the quality of lead-acid accumulator.
The content of the invention
The purpose of this utility model is to overcome the above-mentioned not enough of prior art and provide a kind of automatic addition of cast welding machine and help
Fluxing devices, solve scaling powder consumption matching sex chromosome mosaicism of the different model battery using not homopolarity group combo, reduce
Staff labor intensity and production cost, make scaling powder obtain effective utilization.
Technical solution of the present utility model is：Including storage volumetric cylinder, the regulation that agent mouth is connected that goes out with storage volumetric cylinder
Valve, the scaling powder consumption box being connected with regulating valve output end, scaling powder consumption box two ends are equipped with preceding inlet casing, for recording liquid level
The graduated scale of height is also equipped with rotating brushes, liquid level early warning vertically loaded on scaling powder consumption cassette bottom portion, on scaling powder consumption box and overflow
Head piece；The liquid level early warning overfall is connected with scaling powder recycling bin；Also include the biography of inlet casing reset signal before being used to gather
Sensor, for receiving sensor signal and controlling to adjust the controller of valve working time.
The regulating valve is pneumatic pilot-valve, and its end nozzle flexible pipe is perpendicular to planar central position where scaling powder consumption box
Put.
The controller is the time relay with delays time to control function.
The utility model solves scaling powder addition in the prior art and should not control to cause the addition of lug scaling powder excessive
Or the waste problem of the very few performances of the lead-acid battery caused, mass defect and production cost.At the beginning of the utility model is easy to employee
Begin to add scaling powder and observe liquid caused by the Expenditure Levels of scaling powder, cast welding machine dry running and pole group lug difference in surface areas
Face is increased, and can be flowed out to by liquid level early warning overfall in scaling powder recycling bin, it is ensured that there be liquid level in scaling powder consumption box
Effect control, so that scaling powder is uniformly transferred into lug surface by rotating brushes.The utility model is reached in pole group to be stained with
Behind scaling powder position, scaling powder consumption box is promoted forward by preceding inlet casing, and the scaling powder attached on rotating brushes is transferred to
Lug surface, the sensor before after inlet casing return before scaling powder consumption box on inlet casing receives after signal and to transmit signal
To controller, a certain amount of scaling powder in scaling powder Storage Box is transferred to by controller by controlling to adjust working time of valve
In scaling powder consumption box, so as to ensure that liquid level in scaling powder consumption box is constant or change is little.Beneficial effect of the present utility model
Fruit also resides in：Scaling powder consumption matching sex chromosome mosaicism of the different model battery using not homopolarity group combo is solved, that is, is reduced
Staff labor intensity and production cost, reduce unnecessary mass loss again.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is that the utility model sensor receives signal schematic representation.
Embodiment
In Fig. 1, the utility model includes the scaling powder storage volumetric cylinder 1 for taking agent mouthful out of, defeated with going out the scaling powder that agent mouthful coordinates
Device is sent, scaling powder consumption box 7 consumes the scaling powder recycling bin 10 that box is connected with scaling powder；The scaling powder conveying device bag
Include with go out regulating valve 2 that agent mouth is connected, be fixed on scaling powder consume sensor 4 before box on inlet casing, respectively with regulating valve 2 and
The controller 3 that sensor 4 is connected.Preceding inlet casing 9 is run, and scaling powder consumption box 7 is pushed out into lug soldering flux applying position, revolved
Turn the constantly rotation of hairbrush 6, the scaling powder that scaling powder is consumed in box 7 is uniformly transferred to lug surface, after preceding inlet casing 9 resets
Sensor 4 receives signal, signal is passed into controller 3, controller 3 controls to adjust the working time of valve 2, by storage volumetric cylinder
Scaling powder in 1 is uniformly delivered in scaling powder consumption box 7, it is ensured that the scaling powder consumption liquid level of box 7 is constant or changes not
Greatly.Pole group lug height adds a certain amount of scaling powder into scaling powder box 7 to graduated scale 8 used in during initial production
Matched position on graduation mark, the matched position is the liquid level corresponding to technological requirement lug soldering flux applying size, because setting
Liquid level increases in the scaling powder consumption box that standby idle running and plate ear difference in surface areas are caused, and can be flowed out by liquid level early warning overfall 5
To scaling powder recycling bin 10, so as to ensure that the liquid level in scaling powder consumption box 7 is effectively controlled.Regulating valve 2 is corrosion-resistant, sealing
Pneumatic pilot-valve relatively strong, with atmospheric pressure pressure difference all-the-time stable, regulating valve 2 is arranged above scaling powder consumption box, its end
Nozzle flexible pipe is perpendicular to planar central position where scaling powder consumption box.Controller 3 be the time with delays time to control function after
Electrical equipment, when controller 3 consumes pulse signal and the set delay that the sensor of box advance track end is provided by scaling powder
Between, so as to control the retarded closing time of pneumatic pilot-valve.Time delay on the time relay is by monolithic positive and negative electrode pole
The soldering flux quantity that ear is consumed, calculates the scaling powder total amount that homopolarity group combo is not consumed, divided by pneumatic pilot-valve work
When output per second soldering flux quantity so that needed for calculating on the not time relay of homopolarity group combo during the delay of setting
Between.Graduated scale 8, liquid level early warning overfall 5, cylindrical soldering flux applying rotating brushes 6, scale are provided with scaling powder consumption box 7
Chi 8 consumes box 7 perpendicular to scaling powder and fixed in cassette bottom portion.It is easy to employee initially to add scaling powder and observes the consumption of scaling powder
Liquid level increases caused by situation, cast welding machine dry running and pole group lug difference in surface areas, can pass through liquid level early warning overflow
Mouth 5 is flowed out in scaling powder recycling bin 10, it is ensured that liquid level is effectively controlled in scaling powder consumption box 7, so that scaling powder is passed through into rotation
Turn hairbrush 6 and be uniformly transferred to lug surface.
In Fig. 2, cast welding machine goes to pole group lug behind soldering flux applying position, and preceding inlet casing 9 is run, and scaling powder is consumed
Box 7 is pushed out to certain distance, scaling powder is consumed box 7 and is located at below pole group lug, rotating brushes 6 is constantly rotated, and will help weldering
Scaling powder in agent consumption box 7 is uniformly transferred to lug surface, and preceding inlet casing 9 is answered after the lug soldering flux applying time terminates
Position, takes back initial position, sensor 4 senses that scaling powder automatic adding device brings into operation after signal by scaling powder consumption box 7.
The utility model includes the scaling powder storage volumetric cylinder for taking agent mouthful out of, and with going out the scaling powder conveying device that agent mouthful coordinates, scaling powder disappears
Box is consumed, the scaling powder recycling bin that box is connected is consumed with scaling powder；The scaling powder conveying device is included with going out the tune that agent mouth is connected
Section valve, the controller for being fixed on sensor before scaling powder consumption box on inlet casing, being connected respectively with regulating valve and sensor；
The liquid level early warning overfall for being provided with liquid level graduated scale in the scaling powder consumption box, being connected with scaling powder recycling bin.
Claims (3)
1. a kind of cast welding machine adds scaling powder device automatically, it is characterised in that:Including storage volumetric cylinder（1）, with storage volumetric cylinder（1）
Go out the connected regulating valve of agent mouthful（2）, with regulating valve（2）The scaling powder consumption box of output end connection（7）, scaling powder consumption box
（7）Two ends are equipped with preceding inlet casing（9）, the graduated scale for recording liquid level（8）Vertically box is consumed loaded on scaling powder（7）Bottom
Portion, scaling powder consumption box（7）On be also equipped with rotating brushes（6）, liquid level early warning overfall（5）；The liquid level early warning overfall（5）
With scaling powder recycling bin（10）It is connected；Also include being used to gather preceding inlet casing（9）The sensor of reset signal（4）, for receiving
Sensor（4）Signal simultaneously controls to adjust valve（2）The controller of working time（3）.
2. a kind of cast welding machine according to claim 1 adds scaling powder device automatically, it is characterised in that：The regulating valve
（2）For pneumatic pilot-valve, its end nozzle flexible pipe consumes box perpendicular to scaling powder（7）Place planar central position.
3. a kind of cast welding machine according to claim 1 adds scaling powder device automatically, it is characterised in that：The controller
（3）For the time relay with delays time to control function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720112242.9U CN206455158U (en) | 2017-02-07 | 2017-02-07 | A kind of cast welding machine adds scaling powder device automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720112242.9U CN206455158U (en) | 2017-02-07 | 2017-02-07 | A kind of cast welding machine adds scaling powder device automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206455158U true CN206455158U (en) | 2017-09-01 |
Family
ID=59694617
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720112242.9U Expired - Fee Related CN206455158U (en) | 2017-02-07 | 2017-02-07 | A kind of cast welding machine adds scaling powder device automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206455158U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442353A (en) * | 2017-09-18 | 2017-12-08 | 浙江晶科能源有限公司 | A kind of scaling powder application device |
| CN113381137A (en) * | 2021-04-27 | 2021-09-10 | 天能电池(芜湖)有限公司 | Automatic soldering flux coating device for storage battery tabs |
-
2017
- 2017-02-07 CN CN201720112242.9U patent/CN206455158U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442353A (en) * | 2017-09-18 | 2017-12-08 | 浙江晶科能源有限公司 | A kind of scaling powder application device |
| CN113381137A (en) * | 2021-04-27 | 2021-09-10 | 天能电池(芜湖)有限公司 | Automatic soldering flux coating device for storage battery tabs |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170901 |