CN206449670U - A kind of adjustable fume afterheat classification recovery system of heat - Google Patents
A kind of adjustable fume afterheat classification recovery system of heat Download PDFInfo
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- CN206449670U CN206449670U CN201720147489.4U CN201720147489U CN206449670U CN 206449670 U CN206449670 U CN 206449670U CN 201720147489 U CN201720147489 U CN 201720147489U CN 206449670 U CN206449670 U CN 206449670U
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- 238000011084 recovery Methods 0.000 title claims abstract description 27
- 239000003517 fume Substances 0.000 title claims 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000003546 flue gas Substances 0.000 claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000002918 waste heat Substances 0.000 claims abstract description 23
- 239000007789 gas Substances 0.000 claims description 17
- 235000019504 cigarettes Nutrition 0.000 claims 5
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000005192 partition Methods 0.000 abstract description 11
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000779 smoke Substances 0.000 description 8
- 239000000428 dust Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本实用新型公开了一种热量可调的烟气余热分级回收系统,其特征是:针对处在锅炉省煤器与除尘器之间的尾部烟道,布置热量可调的烟气余热回收系统,是将尾部烟道由竖向隔板分割成左侧区域烟气通道和右侧区域烟气通道;左侧区域烟气通道是指靠近锅炉燃烧室一侧,在左侧区域烟气通道中布置空气预热器,在右侧区域烟气通道中,处在右侧区域烟气通道的上部设置高温烟水换热器,处在右侧区域烟气通道的下部设置低温烟水换热器,实现低温省煤器烟水换热器的分级布置;在右侧区域烟气通道的顶部设置可调挡板。本实用新型可以提高烟气余热回收利用率,增加低温省煤器节能效果,改善设备运行和调节。
The utility model discloses a heat-adjustable flue gas waste heat classification recovery system. The tail flue is divided into the left area flue gas channel and the right area flue gas channel by the vertical partition; the left area flue gas channel refers to the side close to the boiler combustion chamber and is arranged in the left area flue gas channel For the air preheater, in the flue gas channel in the right area, a high-temperature smoke-water heat exchanger is installed on the upper part of the flue gas channel in the right area, and a low-temperature smoke-water heat exchanger is installed in the lower part of the flue gas channel in the right area. Realize the hierarchical layout of the smoke-water heat exchanger of the low-temperature economizer; set an adjustable baffle on the top of the flue gas channel in the right area. The utility model can improve the utilization rate of waste heat recovery of the flue gas, increase the energy-saving effect of the low-temperature economizer, and improve the operation and adjustment of the equipment.
Description
技术领域technical field
本实用新型涉及锅炉尾部排烟系统,特别涉及一种热量可调的烟气余热分级回收系统。The utility model relates to a smoke exhaust system at the tail of a boiler, in particular to a heat-adjustable waste heat classification recovery system of flue gas.
背景技术Background technique
对于燃煤火电机组,在能量转换过程中,燃煤发热量很大一部分通过排烟散失到周围环境中,排烟损失是锅炉热损失中最大一项,约占60%‐70%。排烟温度是影响这部分损失的主要因素,排烟温度每提高10℃,排烟损失增加约0.6%‐1%。目前火电机组锅炉排烟温度普遍比较高,一般在120℃‐140℃,回收利用这部分烟气余热,减少排烟损失,对于提高机组经济性和节能减排有重要意义。For coal-fired thermal power units, in the process of energy conversion, a large part of the calorific value of coal combustion is lost to the surrounding environment through exhaust smoke, and exhaust smoke loss is the largest item of boiler heat loss, accounting for about 60%-70%. The exhaust gas temperature is the main factor affecting this part of the loss. For every 10°C increase in the exhaust gas temperature, the exhaust gas loss will increase by about 0.6%-1%. At present, the exhaust gas temperature of thermal power unit boilers is generally relatively high, generally at 120°C-140°C. Recycling and utilizing this part of the waste heat of the flue gas to reduce exhaust loss is of great significance for improving unit economy and energy saving and emission reduction.
常规的烟气余热回收系统是在锅炉尾部烟道布置低温省煤器,利用烟气余热加热汽轮机回热系统的凝结水,减少回热系统的抽汽量,节省的抽汽返回汽轮机继续做功,增加出力,提高机组效率。The conventional flue gas waste heat recovery system is to arrange a low-temperature economizer in the tail flue of the boiler, use the waste heat of the flue gas to heat the condensed water in the steam turbine recovery system, reduce the extraction steam of the recovery system, and return the saved steam to the steam turbine to continue to work. Increase output and improve unit efficiency.
在传统的烟气余热回收系统框架中,低温省煤器布置在空气预热器后,烟气温度受空气预热器出口限制,一般不超过140℃,再考虑换热节点端差,回收的烟气余热只能用于回热系统六号低压加热器以下,节能效果有限。同时,锅炉排烟全部通过低温省煤器烟水换热器,用以加热凝结水的烟气余热量难以进行有效的调节,在低负荷工况需要通过水路节流和增设再循环管路来维持系统正常运行。水路节流产生的节流损失使管路压损增加,而再循环管路增加了设备的复杂性和调节难度。In the framework of the traditional flue gas waste heat recovery system, the low-temperature economizer is arranged after the air preheater, and the temperature of the flue gas is limited by the outlet of the air preheater, generally not exceeding 140°C. The waste heat of the flue gas can only be used below the No. 6 low-pressure heater of the recuperation system, and the energy-saving effect is limited. At the same time, all the boiler exhaust smoke passes through the low-temperature economizer smoke-water heat exchanger. It is difficult to effectively adjust the residual heat of the flue gas used to heat the condensed water. Keep the system up and running. The throttling loss caused by waterway throttling increases the pressure loss of the pipeline, and the recirculation pipeline increases the complexity of the equipment and the difficulty of adjustment.
实用新型内容Utility model content
本实用新型是为避免上述现有技术所存在的不足,提供一种热量可调的烟气余热分级回收系统,以提高烟气余热回收利用率,增加低温省煤器节能效果,改善设备运行和调节。The utility model is to avoid the shortcomings of the above-mentioned prior art, and provides a heat-adjustable flue gas waste heat classification recovery system to improve the utilization rate of flue gas waste heat recovery, increase the energy-saving effect of low-temperature economizers, and improve equipment operation and adjust.
本实用新型为解决技术问题采用如下技术方案:The utility model adopts following technical scheme for solving technical problems:
本实用新型热量可调的烟气余热分级回收系统的结构特点是:针对处在锅炉省煤器与除尘器之间的尾部烟道,布置热量可调的烟气余热回收系统,是将所述尾部烟道由竖向隔板分割成左侧区域烟气通道和右侧区域烟气通道;所述左侧区域烟气通道是指靠近锅炉燃烧室一侧,在所述左侧区域烟气通道中布置空气预热器,在所述右侧区域烟气通道中,处在右侧区域烟气通道的上部设置高温烟水换热器,处在右侧区域烟气通道的下部设置低温烟水换热器,实现低温省煤器烟水换热器的分级布置;在所述右侧区域烟气通道的顶部设置可调挡板。The structural features of the heat-adjustable flue gas waste heat classification recovery system of the utility model are: for the tail flue between the boiler economizer and the dust collector, the heat-adjustable flue gas waste heat recovery system is arranged. The tail flue is divided into a left area flue gas channel and a right area flue gas channel by a vertical partition; the left area flue gas channel refers to the side close to the boiler combustion chamber, and the left area flue gas channel An air preheater is arranged in the middle, and in the flue gas channel in the right area, a high-temperature smoke-water heat exchanger is installed on the upper part of the flue gas channel in the right area, and a low-temperature smoke-water heat exchanger is installed in the lower part of the flue gas channel in the right area The heat exchanger realizes the hierarchical arrangement of the smoke-water heat exchanger of the low-temperature economizer; an adjustable baffle is set on the top of the flue gas channel in the right area.
本实用新型热量可调的烟气余热分级回收系统的结构特点也在于:所述竖向隔板的顶端高于空气预热器的顶部端面,高度差为h,h=(1/5‐1/4)H,H为空气预热器的高度,所述左侧区域烟气通道宽高与右侧区域烟气通道宽度之比为3:2。The structural feature of the heat-adjustable flue gas waste heat classification recovery system of the utility model is also that: the top end of the vertical partition is higher than the top end face of the air preheater, and the height difference is h, h=(1/5-1 /4) H, H is the height of the air preheater, the ratio of the width and height of the flue gas channel in the left area to the width of the flue gas channel in the right area is 3:2.
本实用新型热量可调的烟气余热分级回收系统的结构特点也在于:所述可调挡板的安装高度距离竖向隔板的顶端1‐1.5m,可调挡板的左端位置不超过竖向隔板所在位置,所述可调挡板为电动控制挡板门,其开度为0°‐90°线性可调。The structural feature of the heat-adjustable flue gas waste heat classification recovery system of the utility model is also that: the installation height of the adjustable baffle is 1-1.5m away from the top of the vertical partition, and the left end of the adjustable baffle is not more than vertical To the position of the partition, the adjustable baffle is an electric control baffle door, and its opening is linearly adjustable from 0° to 90°.
本实用新型热量可调的烟气余热分级回收系统的结构特点也在于:所述可调挡板为百叶窗式的结构形式,具有一组分别安装在转轴上的挡板叶片,由外部连杆通过转轴带动挡板叶片联动,使各挡板叶片同步转动,实现可调挡板的启闭。The structural feature of the heat-adjustable flue gas waste heat classification recovery system of the utility model is also that: the adjustable baffle is a louver-like structural form, which has a group of baffle blades respectively installed on the rotating shaft, and is passed through by an external connecting rod. The rotating shaft drives the baffle blades to interlock, so that each baffle blade rotates synchronously to realize the opening and closing of the adjustable baffle.
本实用新型热量可调的烟气余热分级回收系统的结构特点也在于:将所述高温烟水换热器并联设置在汽轮机给水系统中,将所述低温烟水换热器并联设置在汽轮机凝结水系统中。The structural feature of the heat-adjustable flue gas waste heat classification recovery system of the utility model is also that: the high-temperature smoke-water heat exchanger is arranged in parallel in the steam turbine water supply system, and the low-temperature smoke-water heat exchanger is arranged in parallel in the steam turbine condensation in the water system.
与已有技术相比,本实用新型有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:
1、本实用新型根据能量品位分级回收利用,低品位能量用以加热凝结水,高品位能量用以加热给水,大幅提高烟气余热回收量和利用效率,增加机组整体装置效率和经济性,提升系统节能效果;1. The utility model grades and recycles according to the energy grade. The low-grade energy is used to heat the condensed water, and the high-grade energy is used to heat the feed water, which greatly improves the waste heat recovery and utilization efficiency of the flue gas, increases the overall device efficiency and economy of the unit, and improves System energy saving effect;
2、本实用新型中通过可调挡板控制通过低温省煤器烟水换热器的烟气量,对加热凝结水的烟气余热量进行调节,避免了低负荷工况的节流损失和再循环管路,有效降低了系统复杂性和调节难度,减少了水路管道压损。2. In the utility model, the flue gas volume passing through the flue gas heat exchanger of the low-temperature economizer is controlled by the adjustable baffle, and the residual heat of the flue gas for heating the condensed water is adjusted to avoid throttling loss and The recirculation pipeline effectively reduces the complexity of the system and the difficulty of adjustment, and reduces the pressure loss of the water pipeline.
附图说明Description of drawings
图1为本实用新型中锅炉尾部烟道烟气余热回收系统示意图;Fig. 1 is the schematic diagram of the waste heat recovery system of flue gas at the boiler tail flue in the utility model;
图中标号:1尾部烟道,2可调挡板,2a挡板叶片,2b转轴,3竖向隔板,4空气预热器,5高温烟水换热器,6低温烟水换热器。Numbers in the figure: 1 tail flue, 2 adjustable baffle, 2a baffle blade, 2b rotating shaft, 3 vertical partition, 4 air preheater, 5 high-temperature smoke-water heat exchanger, 6 low-temperature smoke-water heat exchanger .
具体实施方式detailed description
参见图1,本实施例中热量可调的烟气余热分级回收系统的结构形式是:针对处在锅炉省煤器与除尘器之间的尾部烟道1,布置热量可调的烟气余热回收系统,是将尾部烟道1由竖向隔板3分割成左侧区域烟气通道和右侧区域烟气通道;左侧区域烟气通道是指靠近锅炉燃烧室一侧,在左侧区域烟气通道中布置空气预热器4,在右侧区域烟气通道中,处在右侧区域烟气通道的上部设置低温省煤器高温烟水换热器5,处在右侧区域烟气通道的下部设置低温省煤器低温烟水换热器6,实现低温省煤器烟水换热器的分级布置;在右侧区域烟气通道的顶部设置可调挡板2。这一结构形式一方面在保证空气预热器4所需热量的同时,充分回收了多余的排烟热量,通过低温省煤器多级布置,实现余热的分级利用,提高了热量利用效率,进而提高机组装置效率,增加节能效果;另一方面回收的烟气余热可通过可调挡板2进行调节,保证设备在机组各种工况下的安全稳定和节能运行。Referring to Figure 1, the structural form of the flue gas waste heat recovery system with adjustable heat in this embodiment is: for the tail flue 1 between the boiler economizer and the dust collector, arrange the flue gas waste heat recovery with adjustable heat The system is to divide the tail flue 1 into the left area flue gas channel and the right area flue gas channel by the vertical partition 3; the left area flue gas channel refers to the side close to the boiler combustion chamber, and the left area flue gas channel The air preheater 4 is arranged in the gas channel, and in the flue gas channel in the right area, the low-temperature economizer and high-temperature flue-water heat exchanger 5 are arranged on the upper part of the flue gas channel in the right area, and the flue gas heat exchanger 5 in the right area The lower part of the low-temperature economizer low-temperature smoke-water heat exchanger 6 is set to realize the hierarchical arrangement of the low-temperature economizer smoke-water heat exchanger; an adjustable baffle 2 is set on the top of the flue gas channel in the right area. On the one hand, this structure ensures the heat required by the air preheater 4, and at the same time fully recovers the excess exhaust heat. Through the multi-stage arrangement of low-temperature economizers, the waste heat is used in stages, and the heat utilization efficiency is improved. Improve the efficiency of the unit device and increase the energy-saving effect; on the other hand, the recovered flue gas waste heat can be adjusted through the adjustable baffle 2 to ensure the safe, stable and energy-saving operation of the equipment under various working conditions of the unit.
具体实施中,相应的结构设置也包括:In specific implementation, the corresponding structural settings also include:
设置竖向隔板3的顶端高于空气预热器4的顶部端面,高度差为h,h=(1/5‐1/4)H,H为空气预热器4的高度,根据空气预热器4加热空气所需热量在锅炉排烟可利用总热量的比例将左侧区域烟气通道宽度与右侧区域烟气通道宽度之比定为3:2,这样既保证了空气预热器4所需的烟气量,又能充分回收利用多余的排烟热量。Set the top of the vertical partition 3 higher than the top end of the air preheater 4, the height difference is h, h=(1/5-1/4)H, H is the height of the air preheater 4, according to the air preheater The ratio of the heat required for heating the air by the heater 4 to the total heat available for the exhaust of the boiler is to set the ratio of the width of the flue gas channel in the left area to the width of the flue gas channel in the right area as 3:2, which ensures that the air preheater 4 The required amount of flue gas can be fully recovered and utilized.
可调挡板2的安装高度距离竖向隔板3的顶端1‐1.5m,可调挡板2的左端位置不超过竖向隔板3所在位置,可调挡板2电动控制挡板门,其开度为0°‐90°线性可调,可调挡板2为百叶窗式的结构形式,具有一组分别安装在转轴2b上的挡板叶片2a,由外部连杆通过转轴带动挡板叶片联动,使各挡板叶片同步转动,实现可调挡板2的启闭;当挡板叶片呈竖向时,开度为最大,进入的右侧通道区域的烟气量最大;当挡板叶片呈水平时,开度为最小,进入右侧通道区域的烟气量最小。The installation height of the adjustable baffle 2 is 1‐1.5m from the top of the vertical partition 3, the left end of the adjustable baffle 2 does not exceed the position of the vertical partition 3, the adjustable baffle 2 electrically controls the baffle door, Its opening is 0°-90° linearly adjustable, and the adjustable baffle 2 is a louver-like structure, which has a set of baffle blades 2a respectively installed on the rotating shaft 2b, and the external connecting rod drives the baffle blades through the rotating shaft Linkage, so that each baffle blade rotates synchronously to realize the opening and closing of the adjustable baffle 2; when the baffle blade is vertical, the opening is the largest, and the amount of smoke entering the right channel area is the largest; when the baffle blade When it is horizontal, the opening is the smallest, and the amount of smoke entering the right channel area is the smallest.
本实施例中,将高温烟水换热器5并联设置在汽轮机给水系统中,入口由给水系统高压加热器进水管路引入,出口接入高压加热器出水管路,将低温烟水换热器6并联设置在汽轮机凝结水系统中,入口由凝结水系统低压加热器进水管路引入,出口接入低压加热器出水管路,高温烟水换热器5和低温烟水换热器6中的水路都是下进上出的逆向布置方式,以提高换热效率。In this embodiment, the high-temperature smoke-water heat exchanger 5 is arranged in parallel in the water supply system of the steam turbine. 6 are arranged in parallel in the condensate water system of the steam turbine, the inlet is introduced from the water inlet pipe of the low-pressure heater of the condensate water system, the outlet is connected to the outlet water pipe of the low-pressure heater, the high-temperature smoke-water heat exchanger 5 and the low-temperature smoke-water heat exchanger 6 The waterways are arranged in a reverse way, with bottom-in and top-out, in order to improve heat exchange efficiency.
工作原理:working principle:
机组锅炉排烟从尾部烟道分别进入由竖向隔板3分割的左右两侧烟气通道,进入左侧区域烟气通道的烟气通过空气预热器4加热锅炉燃料燃所需的空气。进入右侧区域烟气通道的烟气先进入低温省煤器高温烟水换热器5,加热从汽轮机系统引入的给水,换热完成后继续进入低温省煤器低温烟水换热器6加热从汽轮机系统引入凝结水,给水和凝结水被加热后返回汽轮机系统,加热的给水、凝结水回到汽轮机后会排挤回热系统对应的部分抽汽,这部分被排挤的抽汽返回汽轮机继续做功,增加机组出力和装置效率,实现的排烟的分级回收利用。随着机组工况和外部环境变化,右侧区域烟气通道低温省煤器所需的烟气量也不一样,通过可调挡板2根据设备参数对进入右侧区域烟气通道的烟气量进行调节控制,可调挡板2由电动控制挡板门开度进行线性调节。尾部烟气从空气预热器4、高温烟水换热器5,以及低温烟水换热器6换热完成后,温度大幅降低,进入除尘器进行除尘。The unit boiler exhaust smoke enters the left and right flue gas passages divided by the vertical partition 3 from the tail flue, and the flue gas entering the left area flue gas passage passes through the air preheater 4 to heat the air required for boiler fuel combustion. The flue gas entering the flue gas channel in the right area first enters the high-temperature flue-water heat exchanger 5 of the low-temperature economizer to heat the feed water introduced from the steam turbine system. After the heat exchange is completed, it continues to enter the low-temperature economizer low-temperature flue-water heat exchanger 6 for heating The condensed water is introduced from the steam turbine system, and the feed water and condensed water are heated and returned to the steam turbine system. After the heated feed water and condensed water return to the steam turbine, they will squeeze out the corresponding part of the extraction steam in the heat recovery system, and this part of the extracted steam will return to the steam turbine to continue to work. , increase the output of the unit and the efficiency of the device, and realize the hierarchical recycling of exhaust smoke. As the working condition of the unit and the external environment change, the amount of flue gas required by the low-temperature economizer of the flue gas channel in the right area is also different. The flue gas entering the flue gas channel in the right area is controlled through the adjustable baffle 2 according to the equipment parameters. The amount is adjusted and controlled, and the adjustable baffle 2 is linearly adjusted by the electric control baffle door opening. After the exhaust gas from the air preheater 4, the high-temperature smoke-water heat exchanger 5, and the low-temperature smoke-water heat exchanger 6 completes the heat exchange, the temperature of the flue gas is greatly reduced, and enters the dust collector for dust removal.
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