CN206448936U - A kind of piston structure of Novel plunger pump - Google Patents
A kind of piston structure of Novel plunger pump Download PDFInfo
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- CN206448936U CN206448936U CN201720100992.4U CN201720100992U CN206448936U CN 206448936 U CN206448936 U CN 206448936U CN 201720100992 U CN201720100992 U CN 201720100992U CN 206448936 U CN206448936 U CN 206448936U
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Abstract
本实用新型公开了一种新型柱塞泵的柱塞结构,包括滑靴和柱塞体,所述滑靴的端面设有一球头,所述柱塞体的一侧设有一球窝,所述球头伸入到所述球窝内,并与所述球窝相配合,其中,所述滑靴上与所述球头相对的一侧还设有一烧结的铜层,以及所述滑靴和所述柱塞体分别采用合金钢和氮化钢制作而成,所述柱塞体包括基体和连接体,所述球窝设置在所述连接体上,所述基体与所述连接体可拆卸式连接。本实用新型通过将球头和球窝分别设置在滑靴和柱塞体上,并且将滑靴和柱塞体分别采用合金钢和氮化钢制作,球窝包裹球头时为钢材料包裹钢材料,包裹后的强度相较于铜材料有很大提高,其显著增大了滑靴与柱塞体之间的拉脱力,提高了柱塞泵的使用寿命。
The utility model discloses a plunger structure of a novel plunger pump, which comprises a sliding shoe and a plunger body. The end face of the sliding shoe is provided with a ball head, and one side of the plunger body is provided with a ball socket. The ball head protrudes into the ball socket and cooperates with the ball socket, wherein a sintered copper layer is provided on the side of the shoe opposite to the ball head, and the shoe and The plunger body is made of alloy steel and nitrided steel respectively, the plunger body includes a base body and a connecting body, the ball socket is arranged on the connecting body, and the base body and the connecting body are detachable connection. The utility model arranges the ball head and the ball socket on the slide shoe and the plunger body respectively, and the slide shoe and the plunger body are respectively made of alloy steel and nitrided steel. When the ball socket wraps the ball head, the steel material wraps the steel Compared with the copper material, the strength of the wrapped material is greatly improved, which significantly increases the pull-off force between the sliding shoe and the plunger body, and improves the service life of the plunger pump.
Description
技术领域technical field
本实用新型涉及柱塞泵技术领域,尤其涉及一种新型柱塞泵的柱塞结构。The utility model relates to the technical field of plunger pumps, in particular to a plunger structure of a novel plunger pump.
背景技术Background technique
参阅图1所示,传统的新型柱塞泵的柱塞结构一般采用正包形式,即滑靴材料为全铜,球窝设置在滑靴1′内,球头设置在柱塞体2′上,包裹时滑靴1′在模具内产生形变,将球头包裹在内,滑靴1′采用的铜材料导致包裹后的整体结构强度低,滑靴1′与柱塞体2′之间的拉脱力小,直接导致降低了柱塞结构的使用寿命。As shown in Figure 1, the plunger structure of the traditional new plunger pump generally adopts the form of positive package, that is, the material of the sliding shoe is all copper, the ball socket is set in the sliding shoe 1′, and the ball head is set on the plunger body 2′ , the sliding shoe 1′ deforms in the mold during wrapping, and the ball head is wrapped in it. The copper material used in the sliding shoe 1′ leads to low strength of the overall structure after wrapping, and the gap between the sliding shoe 1′ and the plunger body 2′ The pull-off force is small, which directly leads to a reduction in the service life of the plunger structure.
实用新型内容Utility model content
本实用新型主要是解决现有技术中所存在的技术问题,从而提供一种强度高、使用寿命长的新型柱塞泵的柱塞结构。The utility model mainly solves the technical problems existing in the prior art, thereby providing a plunger structure of a novel plunger pump with high strength and long service life.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions:
本实用新型提供的新型柱塞泵的柱塞结构,包括滑靴和柱塞体,所述滑靴的端面设有一球头,所述柱塞体的一侧设有一球窝,所述球头伸入到所述球窝内,并与所述球窝相配合,其中,所述滑靴上与所述球头相对的一侧还设有一烧结的铜层,以及所述滑靴和所述柱塞体分别采用合金钢和氮化钢制作而成,所述柱塞体包括基体和连接体,所述球窝设置在所述连接体上,所述基体与所述连接体可拆卸式连接。The plunger structure of the novel plunger pump provided by the utility model includes a sliding shoe and a plunger body. A ball head is provided on the end face of the sliding shoe, and a ball socket is provided on one side of the plunger body. The ball head protruding into the ball socket and matching with the ball socket, wherein a sintered copper layer is provided on the side of the sliding shoe opposite to the ball head, and the sliding shoe and the The plunger body is made of alloy steel and nitrided steel respectively. The plunger body includes a base body and a connecting body. The ball socket is arranged on the connecting body, and the base body and the connecting body are detachably connected. .
进一步地,所述基体上设有一凸起,所述连接体上设有一凹槽,所述凸起与所述凹槽的螺纹配合。Further, a protrusion is provided on the base body, a groove is provided on the connecting body, and the protrusion is matched with the thread of the groove.
进一步地,所述基体与所述连接体之间还设有密封圈。Further, a sealing ring is provided between the base body and the connecting body.
进一步地,所述滑靴的内部还设有中心主喷油孔和多个辅助喷油孔,多个所述辅助喷油孔沿所述滑靴的轴线对称设置,且所述辅助喷油孔的进口端与所述中心主喷油孔相连通,其出口端分布在所述铜层侧壁的同一圆周上。Further, the interior of the sliding shoe is also provided with a central main oil injection hole and a plurality of auxiliary oil injection holes, the plurality of auxiliary oil injection holes are arranged symmetrically along the axis of the sliding shoe, and the auxiliary oil injection holes The inlet end is connected with the central main oil injection hole, and the outlet ends are distributed on the same circumference of the side wall of the copper layer.
进一步地,所述球头和所述滑靴的端面之间还设有环状凹槽。Further, an annular groove is also provided between the ball head and the end surface of the shoe.
本实用新型的有益效果在于:通过将球头和球窝分别设置在滑靴和柱塞体上,并且将滑靴和柱塞体分别采用合金钢和氮化钢制作,球窝包裹球头时为钢材料包裹钢材料,包裹后的强度相较于铜材料有很大提高,其显著增大了滑靴与柱塞体之间的拉脱力,提高了柱塞泵的使用寿命。The beneficial effect of the utility model lies in that: by setting the ball head and the ball socket on the slide shoe and the plunger body respectively, and making the slide shoe and the plunger body respectively with alloy steel and nitrided steel, when the ball socket wraps the ball head The steel material is wrapped with the steel material, and the strength after wrapping is greatly improved compared with the copper material, which significantly increases the pull-off force between the sliding shoe and the plunger body, and improves the service life of the plunger pump.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是现有技术中新型柱塞泵的柱塞结构的结构示意图;Fig. 1 is the structural representation of the plunger structure of novel plunger pump in the prior art;
图2是本实用新型的新型柱塞泵的柱塞结构的结构示意图。Fig. 2 is a structural schematic diagram of the plunger structure of the new plunger pump of the present invention.
具体实施方式detailed description
下面结合附图对本实用新型的优选实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model.
参阅图2所示,本实用新型的新型柱塞泵的柱塞结构,包括滑靴1和柱塞体2,滑靴1的端面设有一球头3,柱塞体2的一侧设有一球窝4,球头3伸入到球窝4内,并与球窝4相配合,其中,滑靴1上与球头3相对的一侧还设有一烧结的铜层8,以及滑靴1和柱塞体2分别采用合金钢和氮化钢制作而成,柱塞体2包括基体21和连接体22,球窝4设置在连接体22上,基体21与连接体22可拆卸式连接。针对不同长度的柱塞体2时,可以选用不同长度的基体21和连接体22进行装配,从而降低生产成本,扩大其使用范围。本实施例中,滑靴和柱塞体可分别采用42CrMo和38CrMoAlA制作。Referring to Fig. 2, the plunger structure of the novel plunger pump of the present utility model includes a sliding shoe 1 and a plunger body 2, the end face of the sliding shoe 1 is provided with a ball head 3, and one side of the plunger body 2 is provided with a ball Socket 4, the ball head 3 extends into the ball socket 4, and cooperates with the ball socket 4, wherein a sintered copper layer 8 is provided on the side opposite to the ball head 3 on the shoe 1, and the shoe 1 and The plunger body 2 is made of alloy steel and nitrided steel respectively. The plunger body 2 includes a base body 21 and a connecting body 22. The ball socket 4 is arranged on the connecting body 22. The base body 21 and the connecting body 22 are detachably connected. For plunger bodies 2 of different lengths, base bodies 21 and connecting bodies 22 of different lengths can be selected for assembly, thereby reducing production costs and expanding their application range. In this embodiment, the sliding shoe and the plunger body can be made of 42CrMo and 38CrMoAlA respectively.
本实用新型通过将球头3和球窝4分别设置在滑靴1和柱塞体2上,并且将滑靴1和柱塞体2分别采用合金钢和氮化钢制作,球窝4包裹球头3时为钢材料包裹钢材料,包裹后的强度相较于铜材料有很大提高,其显著增大了滑靴1与柱塞体2之间的拉脱力,提高了柱塞泵的使用寿命。The utility model arranges the ball head 3 and the ball socket 4 on the sliding shoe 1 and the plunger body 2 respectively, and the sliding shoe 1 and the plunger body 2 are respectively made of alloy steel and nitrided steel, and the ball socket 4 wraps the ball The head 3 is wrapped with steel material, and the strength after wrapping is greatly improved compared with copper material, which significantly increases the pull-off force between the sliding shoe 1 and the plunger body 2, and improves the use of the plunger pump. life.
本实施例中,基体21上设有一凸起23,连接体22上设有一凹槽24,凸起23与凹槽24的螺纹配合。在不同的场合下,还可以采用其他的方式进行可拆卸的连接。In this embodiment, the base body 21 is provided with a protrusion 23 , and the connecting body 22 is provided with a groove 24 , and the protrusion 23 and the groove 24 are screwed together. In different occasions, other ways can also be used for detachable connection.
进一步地,为了避免基体21与连接体22之前漏油,基体21与连接体22之间还设有密封圈25。Further, in order to avoid oil leakage between the base body 21 and the connecting body 22 , a sealing ring 25 is also provided between the base body 21 and the connecting body 22 .
优选地,滑靴1的内部还设有中心主喷油孔5和多个辅助喷油孔6,多个辅助喷油孔6沿滑靴1的轴线对称设置,且辅助喷油孔6的进口端与中心主喷油孔5相连通,其出口端分布在铜层8侧壁的同一圆周上。本实施例中,当液压油经柱塞体2进入到滑靴1的中心主喷油孔5和辅助喷油孔6喷出,并在铜层8表面生成油膜,在高速旋转状态下,油膜生成更快速、更均匀和更稳定,确保了滑靴1的良好运行,提升了其使用寿命。Preferably, the inside of the shoe 1 is also provided with a central main oil injection hole 5 and a plurality of auxiliary oil injection holes 6, and the plurality of auxiliary oil injection holes 6 are arranged symmetrically along the axis of the shoe 1, and the inlets of the auxiliary oil injection holes 6 The end communicates with the central main fuel injection hole 5, and its outlet ends are distributed on the same circumference of the side wall of the copper layer 8. In this embodiment, when the hydraulic oil enters the central main oil injection hole 5 and the auxiliary oil injection hole 6 of the slide shoe 1 through the plunger body 2, it is sprayed out, and an oil film is formed on the surface of the copper layer 8. Under high-speed rotation, the oil film The generation is faster, more uniform and more stable, which ensures the good operation of the sliding shoe 1 and improves its service life.
本实用新型中,为了避免滑靴1和柱塞体2在相对转动时产生干涉,球头3和滑靴1的端面之间还设有环状凹槽7。In the present utility model, in order to avoid interference between the sliding shoe 1 and the plunger body 2 during relative rotation, an annular groove 7 is provided between the ball head 3 and the end surface of the sliding shoe 1 .
以上,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above are only specific implementations of the present utility model, but the protection scope of the present utility model is not limited thereto, and any changes or replacements that do not go through creative labor should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110925158A (en) * | 2019-11-14 | 2020-03-27 | 中国航发西安动力控制科技有限公司 | Sliding shoe for axial plunger pump |
CN114687978A (en) * | 2022-03-25 | 2022-07-01 | 宁波派锐森液压有限公司 | Plunger piston shoe and assembly process thereof |
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2017
- 2017-01-24 CN CN201720100992.4U patent/CN206448936U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110925158A (en) * | 2019-11-14 | 2020-03-27 | 中国航发西安动力控制科技有限公司 | Sliding shoe for axial plunger pump |
CN114687978A (en) * | 2022-03-25 | 2022-07-01 | 宁波派锐森液压有限公司 | Plunger piston shoe and assembly process thereof |
CN114687978B (en) * | 2022-03-25 | 2024-03-12 | 宁波派锐森液压有限公司 | Plunger piston shoe and assembly process thereof |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Plunger structure of a new type of plunger pump Effective date of registration: 20210427 Granted publication date: 20170829 Pledgee: Bank of China Limited Guangzhou Development Zone Branch Pledgor: GUANGZHOU HALCYON HYDRAULIC Co.,Ltd. Registration number: Y2021980003081 |
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Address after: 510730 Room 101, No.1, Canghai 2nd Road, Guangzhou Economic and Technological Development Zone, Guangzhou City, Guangdong Province Patentee after: Guangzhou Huaxin Hydraulic Technology Co.,Ltd. Country or region after: China Address before: 510000 Room 101, No.1 Canghai 2nd Road, Guangzhou Economic and Technological Development Zone, Guangzhou City, Guangdong Province Patentee before: GUANGZHOU HALCYON HYDRAULIC CO.,LTD. Country or region before: China |
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