CN206447509U - Automatic tension twines cable machine - Google Patents
Automatic tension twines cable machine Download PDFInfo
- Publication number
- CN206447509U CN206447509U CN201720082369.0U CN201720082369U CN206447509U CN 206447509 U CN206447509 U CN 206447509U CN 201720082369 U CN201720082369 U CN 201720082369U CN 206447509 U CN206447509 U CN 206447509U
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- China
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- module
- rotating disk
- control system
- electric
- wirerope
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Abstract
The utility model discloses a kind of automatic tension and twines cable machine, including frame structure, the side of frame structure is provided with computer room, it is provided with to install on hydraulic system and electric-control system and motor actuator, the opposite side of frame structure in computer room and is provided with base module, preceding fixed supporting module, drive module and rear support module；Electric-control system is connected with hydraulic system, and hydraulic system and motor actuator, motor actuator are connected with drive module, and drive module is connected with wirerope rotating disk；Drive module realizes the mating connection of motor gear and wirerope rotating disk master gear；Wirerope pressure and rotary speed are sensed by pressure and speed probe in real time, and pass to electric-control system, electric-control system controls hydraulic system to export suitable driving force and passes to drive module by motor actuator again, and drive module drives wirerope rotating disk again, it is suspended or is rotated.In this way, cable tension can be automatically adjusted, operating efficiency is improved.
Description
Technical field
The utility model, which is related to, twines cable machine technical field, particularly relates to a kind of automatic tension and twines cable machine.
Background technology
Twine cable machine be mainly used in mooring winch, towing winch, the winding of the new hawser of scientific investigation winch and marine store with
Change.The common cable machine that twines is using the collocation decelerator driving of constant-seed motor motor, and speed is fixed, difficult to realize to twine in cable or payout process
The Synchronization Control of cable machine and winch speed is twined, cable is occurred loose or excessively tight situation, cable is easily damaged and handle is set
It is standby to draw bad, or even cause personnel to injure.
The tensile force required for winch winding process can not be also provided simultaneously, if hawser tensile force not enough, was being used
The situation of upper strata cable card such as lower floor's cable occurs in journey, tensile force excessively can reduce the service life of hawser again.Such a way is also
Manual intervention is needed, efficiency is very low.And it is common twine cable machine the roller of same size can only be installed, the cable length that can be wound with
Diameter is all limited, in addition, the common hand-operated brake for twining the use of cable machine, braking effect is limited, is unfavorable for good use.
Therefore, it is necessary to which designing a kind of new automatic tension twines cable machine, to solve above-mentioned technical problem.
Utility model content
For problem present in background technology, the purpose of this utility model is to provide a kind of automatic tension and twines cable machine, can
To automatically adjust cable tension, operating efficiency is improved, while suitable for different size hawser rotating disk, improving ease of use.
What the technical solution of the utility model was realized in：A kind of automatic tension twines cable machine, including frame structure, framework
The side of structure is provided with computer room, is provided with hydraulic system and electric-control system and motor actuator in computer room, frame structure it is another
Installed on side and be provided with base module, preceding fixed supporting module, drive module and rear support module；Wherein, electric-control system is provided with
Microcomputer programmable controller, electric-control system is connected with hydraulic system, and hydraulic system is connected with motor actuator, motor driven
Device is connected with drive module, and drive module is connected with wirerope rotating disk；Base module is provided with the two of Level Promoting rear support module
Individual promotion oil cylinder and two guiders；Preceding fixed supporting module is used for fixed hydraulic drive motor, motor gear, wirerope rotating disk
The bearing of master gear and fixed master gear；Drive module realizes the mating connection of motor gear and wirerope rotating disk master gear；Afterwards
Supporting module is used for the weight for supporting whole wirerope rotating disk, and wirerope rotating disk is connected with pressure and speed probe, pressure and rotating speed
Sensor is electrically connected with electric-control system.
In the above-mentioned technical solutions, the frame structure is welded by I-steel.
In the above-mentioned technical solutions, the base module is welded using channel-section steel.
In the above-mentioned technical solutions, the preceding fixed supporting module and rear support module are using high-intensity welding plate
Into.
In the above-mentioned technical solutions, the back side of the rear support module is provided with two support cylinders.
In the above-mentioned technical solutions, current protecting circuit is provided with the microcomputer programmable controller.
The utility model automatic tension twines cable machine, including frame structure, and the side of frame structure, which is provided with computer room, computer room, to be set
Have and installed on hydraulic system and electric-control system and motor actuator, the opposite side of frame structure provided with base module, preceding solid
Determine supporting module, drive module and rear support module；Wirerope pressure is sensed by pressure and speed probe in real time and rotating disk turns
Speed, and electric-control system is passed to, electric-control system controls the suitable driving force of hydraulic system output to be passed by motor actuator again
Drive module is passed, drive module drives wirerope rotating disk again, it is suspended or is rotated.In this way, cable tension can be automatically adjusted,
Improve operating efficiency.
Brief description of the drawings
Fig. 1 is that the utility model automatic tension twines cable machine schematic perspective view；
Fig. 2 is that the utility model automatic tension twines cable machine schematic side view.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole realities
Apply example.Based on the embodiment in the utility model, those of ordinary skill in the art institute under the premise of creative work is not made
The every other embodiment obtained, belongs to the scope of the utility model protection.
As depicted in figs. 1 and 2, a kind of automatic tension described in the utility model twines cable machine, including frame structure 1, framework
Hydraulic system 2 and electric-control system 3 and motor actuator are provided with computer room 10 of the side of structure 1 provided with ventilation, computer room 10
4；Installed on the opposite side of frame structure 1 and be provided with base module 5, preceding fixed supporting module 6, drive module 7 and rear support module
8。
In the present embodiment, frame structure 1 is welded by I-steel, to ensure with enough intensity, and base mold
Block 5 is welded using channel-section steel, and preceding fixed supporting module 6 and rear support module 8 are formed using high-intensity welding plate, all weldering
Reprocessing after having connect, it is ensured that intensity.
Wherein, electric-control system 3 is provided with microcomputer programmable controller (not shown), can be with pre-set tension.Electric-control system 3 with
Hydraulic system 2 is connected, and hydraulic system 2 is connected with motor actuator 4, and motor actuator 4 is connected with drive module 7, driving
Module 7 is connected with wirerope rotating disk 100, and wirerope rotating disk 100 is connected with pressure and speed probe (not shown), and pressure and rotating speed are passed
Sensor is electrically connected with electric-control system 3, in this way, wirerope pressure and rotary speed are sensed by pressure and speed probe in real time,
And passing to electric-control system 3, electric-control system 3 controls hydraulic system 2 to export suitable driving force to pass by motor actuator 4 again
Drive module 7 is passed, drive module 7 drives wirerope rotating disk 100 again, it is suspended or is rotated.In this way, hawser can be automatically adjusted
Tension force, improves operating efficiency.
Two promotion oil cylinders 51 and two guiders 52 of the base module 5 provided with Level Promoting rear support module；It is preceding solid
Determining supporting module 6 is used for the bearing of fixed hydraulic drive motor, motor gear, wirerope rotating disk master gear and fixed master gear；
Drive module 7 realizes the mating connection of motor gear and wirerope rotating disk master gear；Rear support module 8 is used to support whole wirerope to turn
The weight of disk 100, meanwhile, the back side of rear support module 8 is prevented due to whole wirerope rotating disk 100 provided with two support cylinders 81
Weight is too big, causes rear support module 8 to deform.In addition, two of base module 5 promote oil cylinder 51 to promote before rear support module 8
Enter or retreat, so as to realize that different size wirerope rotating disk adjusts and supports wirerope rotating disk, two guiders 52 are pushed away for two
Dynamic oil cylinder 51 plays a part of correcting when promoting rear support module 8.
In the present embodiment, the parameter of each structure is as follows：The velocity interval of wirerope turntable rotation Pre strained state is 0-3R/
Min；The electrodeless ratio adjustment of reverse load 0-15T that wirerope rotating disk needs；When hydraulic system drives, the final pulling force of hydraulic motor
Maximum reachable 5T.
When hoist engine pulls wirerope rotating disk on ship, velocity sensor detects rotary speed and reaches 3R/Min, load control
System stalls processed, allow whole system to enter suspended state, to ensure that mechanical system and hydraulic system cause hydraulic pressure because of high speed
Hypertonia and damage, prevent security incident.
When hoist engine pulls wirerope rotating disk on ship, when electric-control system, which receives wirerope pulling force, meets or exceeds 15T, bear
Borne control system is stopped, and allows whole system to enter suspended state, to ensure mechanical system and hydraulic system because moment of torsion is excessive
Cause hydraulic pressure too high and damage, prevent security incident.
When hydraulic system driving wirerope rotating disk is rotated, met or exceeded when electric-control system receives wirerope plugging pulling force
During 15T, load control system is stopped, and allows whole system to enter suspended state, with ensure mechanical system and hydraulic system because
Moment of torsion is excessive to be caused hydraulic pressure too high and damages, and prevents security incident.
Meanwhile, electric-control system, which has, is provided with current protecting circuit inside autoprotection measure, microcomputer programmable controller,
When output current is excessive, microcomputer programmable controller can terminate all computings automatically, and block all circuit outputs, in order to avoid
Controller is damaged in itself.Fire, click accident is also prevented to occur.
The utility model automatic tension twines cable machine, compared to prior art, has the advantages that：
1. hydraulic-driven is used, variable speed, twining cable speed can be adjusted according to actual use situation, and holding twines cable machine and strand
The speed sync of car.
2., can be with pre-set tension using PLC program control, system detection tension force, and keep setting in real time during cable is twined
Determine tension force, meet the various tensile force requirements in winch winding process.
3. whole process is without manual intervention, tension force, speed automatic detection and control, efficiency high.
4. supervelocity, high-tension alarm function, when actual use medium velocity and tension force exceed setting range, acousto-optic is sent
Alarm, and hydraulic motor is in quick condition, protection hydraulic system and hawser, it is safer.
5. increase promotes oil cylinder between two roller supports, promote oil cylinder to stretch back and forth, various sizes of twine can be installed
Cable roller, the length and diameter of hawser is unrestricted, can wind various length, the hawser of diameter.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in the utility model
Protection domain within.
Claims (6)
1. a kind of automatic tension twines cable machine, it is characterised in that：Including frame structure, the side of frame structure is provided with computer room, computer room
It is interior to be provided with hydraulic system and electric-control system and motor actuator, install on the opposite side of frame structure provided with base module,
Preceding fixed supporting module, drive module and rear support module；Wherein, electric-control system is provided with microcomputer programmable controller, automatically controlled
System is connected with hydraulic system, and hydraulic system is connected with motor actuator, and motor actuator is connected with drive module, driving
Module is connected with wirerope rotating disk；Two promotion oil cylinders and two of the base module provided with Level Promoting rear support module are oriented to dress
Put；Preceding fixed supporting module is used for fixed hydraulic drive motor, motor gear, wirerope rotating disk master gear and fixed master gear
Bearing；Drive module realizes the mating connection of motor gear and wirerope rotating disk master gear；Rear support module is used to support whole steel
The weight of cable rotating disk, wirerope rotating disk is connected with pressure and speed probe, and pressure and speed probe electrically connect with electric-control system
Connect.
2. automatic tension according to claim 1 twines cable machine, it is characterised in that：The frame structure by I-steel weld and
Into.
3. automatic tension according to claim 1 twines cable machine, it is characterised in that：The base module is using channel-section steel welding
Into.
4. automatic tension according to claim 1 twines cable machine, it is characterised in that：Fixed supporting module and rear support before described
Module is formed using high-intensity welding plate.
5. automatic tension according to claim 1 twines cable machine, it is characterised in that：The back side of the rear support module is provided with two
Individual support cylinder.
6. automatic tension according to claim 1 twines cable machine, it is characterised in that：Set in the microcomputer programmable controller
There is current protecting circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720082369.0U CN206447509U (en) | 2017-01-20 | 2017-01-20 | Automatic tension twines cable machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720082369.0U CN206447509U (en) | 2017-01-20 | 2017-01-20 | Automatic tension twines cable machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206447509U true CN206447509U (en) | 2017-08-29 |
Family
ID=59668612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720082369.0U Withdrawn - After Issue CN206447509U (en) | 2017-01-20 | 2017-01-20 | Automatic tension twines cable machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206447509U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106629448A (en) * | 2017-01-20 | 2017-05-10 | 广州吉物保贸易有限公司 | Automatic tension cable winding machine |
-
2017
- 2017-01-20 CN CN201720082369.0U patent/CN206447509U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106629448A (en) * | 2017-01-20 | 2017-05-10 | 广州吉物保贸易有限公司 | Automatic tension cable winding machine |
| CN106629448B (en) * | 2017-01-20 | 2019-03-26 | 广州吉物保贸易有限公司 | Automatic tension twines cable machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170829 Effective date of abandoning: 20190326 |
|
| AV01 | Patent right actively abandoned |