CN206436440U - One kind rope saw manufacture device - Google Patents
One kind rope saw manufacture device Download PDFInfo
- Publication number
- CN206436440U CN206436440U CN201621423663.5U CN201621423663U CN206436440U CN 206436440 U CN206436440 U CN 206436440U CN 201621423663 U CN201621423663 U CN 201621423663U CN 206436440 U CN206436440 U CN 206436440U
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- CN
- China
- Prior art keywords
- mould
- compression moulding
- compacting
- rope
- rope saw
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Abstract
The utility model provides a kind of rope saw manufacture device, including for realizing the pressure setting withheld diamond bead on steel wire rope and for realizing the vulcanization compression device to diamond bead and steel wire rope outer wrap rubber sleeve, the pressure setting includes pedestal and the compacting tool set being arranged on pedestal, the compacting tool set includes the upper mould of compacting and the lower mould of compacting, in the compacting die cavity for putting rope saw to be pressed is left between mould and the lower mould of compacting, the die cavity includes the die cavity with diamond bead periphery inscribe in hexagonal shape, the utility model rope saw pressure setting be additionally arranged pressure setting design change tradition only rely on compression moulding or injection realize diamond bead fix mode, diamond bead can be pressed in steel wire rope, restricted so as to avoid the occurrence of diamond wire saw under severe use environment sawed-off rope, a beading by external force because being flown out, life security of the crisis to operating personnel, influence cutting efficiency, also the cutting life and production efficiency of rope saw be substantially prolongs.
Description
Technical field
The utility model is related to a kind of rope saw manufacture device.
Background technology
It is as shown in Figure 1 the rope saw structure of existing rope saw device production, mainly includes steel wire rope 101, is sheathed on steel wire
Diamond bead 102 outside rope 101, usually has the fixtures such as spring, rubber sleeve between an adjacent diamond beading 102
103 are used to isolate adjacent diamond bead to reach spacing effect, but because diamond wire saw use environment is severe,
Water shortage or stone material are pressed onto diamond wire saw in such as cutting process, and moment causes sawed-off rope of restricting, and a beading can be because by external force
Fly out, the life security of crisis to operating personnel.Other fixture can not ensure the fixation of a beading completely, often occur because altering
Pearl is that diamond bead occurs sliding in steel wire rope and causes sawed-off rope of restricting, or a fixture aging beading can not be completely fixed
And cause the sawed-off rope of discontinuity rope, it can not normally be used again because altering after pearl also results in rope saw, have influence on operating personnel's
The cutting life of cutting efficiency and rope saw.
The content of the invention
The utility model is improved above mentioned problem, i.e., the technical problems to be solved in the utility model is existing rope
A rope saw structural diamond beading for saw device production easily lead to not use because fixture is moved, and greatly reduce and use the longevity
Life and cutting efficiency.
Specific embodiment of the present utility model is：One kind rope saw pressure setting, including for realizing to golden on steel wire rope
Pressure setting that a hard rock beading are withheld and for realizing the vulcanization pressure to diamond bead and steel wire rope outer wrap rubber sleeve
Molding apparatus, the pressure setting includes pedestal and the compacting tool set being arranged on pedestal, and the compacting tool set includes the upper mould of compacting
And the lower mould of compacting, leave the die cavity for putting rope saw to be pressed in the compacting between mould and the lower mould of compacting, the die cavity include be in
Hexagonal shape and the die cavity of diamond bead periphery inscribe.
Further, the vulcanization compression device includes being arranged in the compression moulding in plasticator frame mould under mould and compression moulding,
Mould has the compression moulding die cavity of inner surface identical with treating compression moulding rope saw under mould and compression moulding in the compression moulding, and mould bottom is consolidated under the compression moulding
Due in a heating plate, there are heating cavities, the external vapours pipeline of heating cavities, under the compression moulding in the heating plate
Mould sidepiece is connected with temperature sensor.
Further, being provided between the pressure setting and compression device is used to transmit the drafting system for pulling rope saw, institute
Stating drafting system includes drawing-off frame and the guide rail being arranged in drawing-off frame, and the guide rail is provided with balladeur train, the balladeur train
Provided with guide revolving disk, the guide revolving disk is fixed in a rotating shaft, and the rotating shaft lower end is fixedly connected with the output shaft of a motor,
Cylinder is fixed with the drawing-off frame, the telescopic end of the cylinder is fixedly connected with the balladeur train side.
Further, mould is provided with guide finger under the compression moulding, and heating plate both sides are provided with boss, the plasticator frame
Provided with compression moulding lower mould clamping device, the compression moulding lower mould clamping device includes being pressed on the horizontal briquetting and longitudinal jacking block above boss, the pressure
Molding machine frame is provided with the clamping screw being provided with inverted T shaped groove, the inverted T shaped groove through horizontal briquetting, the horizontal briquetting
Surface is provided with the nut coordinated with clamping screw.
Further, the compression moulding die cavity both sides that mould is located under the compression moulding have slitter edge groove, the slitter edge groove following table mask
There is gas hole, the sidepiece of the lower mould has the air inlet pipe of each gas hole of UNICOM, the air inlet pipe and air pump UNICOM.
Further, the drawing-off frame is upper is additionally provided with auxiliary godet in guide revolving disk both sides, the auxiliary godet with
The high settings such as guide revolving disk, one of auxiliary godet is provided with pulling force sensor, and the pressure setting and compression device go out
The rope that material end side is equipped with for winding compression molding saws winding drum, and the winding drum is fixed in a rotating shaft.
Compared with prior art, the utility model has the advantages that：The utility model rope saw manufacture device is set up
Pressure setting design changes that tradition only relies on compression moulding or the mode that diamond bead is fixed is realized in injection, can by diamond
A beading are pressed in steel wire rope, are restricted so as to avoid the occurrence of diamond wire saw under severe use environment sawed-off rope, a beading
Because being flown out by external force, the life security of crisis to operating personnel influences cutting efficiency, also substantially prolongs the cutting longevity of rope saw
Life.In addition heater is devised in compression tool in the utility model example and temperature sensor ensure that the guarantor of compression moulding temperature
Card, and increased drafting system can conveniently realize the regulation to steel wire rope pulling force in compression moulding, said structure is greatly improved
The production efficiency of rope saw.
Brief description of the drawings
Fig. 1 is existing rope saw structural representation.
Fig. 2 is that the utility model rope saws manufacture device overall structure diagram.
Fig. 3 is that the utility model rope saws pressure setting upper die structure schematic diagram.
Fig. 4 is that the utility model rope saws pressure setting side structure schematic view.
Fig. 5 is that the utility model rope saws pressure setting lower die structure schematic diagram.
Fig. 6 is that the utility model rope saws compression device mould side structure schematic view.
Fig. 7 is that the utility model rope saws compression device lower mould structural representation.
Embodiment
The utility model is described in more detail with reference to the accompanying drawings and detailed description.
As shown in Fig. 2~7, one kind rope saw manufacture device, including for realizing what diamond bead on steel wire rope was withheld
Pressure setting 10 and for realizing the vulcanization compression device 20 to diamond bead and steel wire rope outer wrap rubber sleeve, it is described
Pressure setting 10 includes pedestal and the compacting tool set being arranged on pedestal, and the compacting tool set includes the upper mould 110 of compacting and compacting
In lower mould 120, the compacting die cavity 130 for putting rope saw to be pressed, the die cavity are left between mould 110 and the lower mould 120 of compacting
Including the die cavity in hexagonal shape 121 and diamond bead periphery inscribe.The drive device of pressure setting 10 and conventional stamping machine,
Vulcanizer equal power device is similar, and pressure is placed on after diamond bead uniformly penetrates steel wire rope according to same direction during work
On the die cavity of the lower mould 120 of system, being about to diamond bead clinching under mould 110 in compacting enters in steel wire rope, due in diamond bead
The thread that surface possesses screw thread screw thread so in pressing process in itself can buckle into steel wire rope the fixation for ensureing diamond string.
The vulcanization compression device includes being arranged in the compression moulding in plasticator frame 201 mould 220 under mould 210 and compression moulding,
Mould 220 has the compression moulding die cavity 230 of inner surface identical with treating compression moulding rope saw, the compression moulding under mould 210 and compression moulding in the compression moulding
Lower mould bottom is fixed in a heating plate 240, has heating cavities in the heating plate 240, and the external heat of heating cavities is steamed
Vapor pipeline, naturally it is also possible to use hot-blast pipe line, in addition heating plate 240 can also be by electrically heated mode, so as to realize
Heating plate 240 reaches more than 160 DEG C, and in order to more intuitively check temperature, the sidepiece of mould 220 is connected with TEMP under the compression moulding
Device 221, temperature sensor 221 is shown on a display screen by control system, when temperature reaches that requirement can be by the upper mould of compression
210 push, and are bolted in the present embodiment under compression moulding between mould 220 and heating plate 240.
In order to which beneficial to aligning and fixing, mould 220 is provided with guide finger, 240 liang of heating plate under the compression moulding in the present embodiment
Side is provided with boss 241, and the frame of the plasticator is provided with compression moulding lower mould clamping device, and the compression moulding lower mould clamping device includes being pressed on boss
The horizontal briquetting 250 of 241 tops and longitudinal jacking block 251, the plasticator frame 201 are provided with inverted T shaped groove, the inverted T shaped groove
The interior clamping screw 260 being provided with through horizontal briquetting, the horizontal briquetting upper surface is provided with the nut coordinated with clamping screw.
The compression moulding die cavity both sides that mould is located under the compression moulding have slitter edge groove 270, and the slitter edge groove lower surface, which has, blows
Hole, the sidepiece of the lower mould has the air inlet pipe of each gas hole of UNICOM, the air inlet pipe and air pump UNICOM, compression moulding slitter edge groove
270 are used to cut off the unnecessary compression moulding clout in press moulded product edge, and gas hole is beneficial to useless in quick cleaning slitter edge groove 270 after blowing
Material.
In the present embodiment, compression device includes being used to transmit to ensure to be provided between the pressure setting and compression device
The drafting system 30 of rope saw is pulled, the drafting system includes drawing-off frame and the guide rail 310 being arranged in drawing-off frame, described
Guide rail 310 is provided with balladeur train 320, and the balladeur train 320 is provided with guide revolving disk 330, and the guide revolving disk 330 is fixed on a rotating shaft
On 340, the rotating shaft lower end is fixedly connected with the output shaft of a motor, and cylinder 350, the gas are fixed with the drawing-off frame
The telescopic end of cylinder 350 is fixedly connected with the side of balladeur train 320.
In the present embodiment, the drawing-off frame is upper to be additionally provided with auxiliary godet 360 in guide revolving disk both sides, and the auxiliary is led
The high setting such as disk 360 and guide revolving disk, one of auxiliary godet is provided with pulling force sensor, the pressure setting and compression moulding dress
The rope that the discharge end side put is equipped with for winding compression molding saws winding drum 40, and the winding drum is fixed on a rotating shaft
On.
During work, what compacting tool set came out treats that compression moulding rope saw winds export by winding drum 40, is bypassing one of them
Enter after auxiliary godet 360 by guide revolving disk 330, further around another auxiliary godet 360 excessively.
Tensile force requirement is amplification 3 ‰~5 ‰ for the deformation quantity for treating compression moulding rope saw in the present embodiment, as 4m is changed to
4.016, the pressure value that can be tested in debugging process required for stretching, using movement of the guide revolving disk 330 on guide rail,
Winding drum 40 is fixed, and the saw stretching of compression moulding rope is treated so as to realize.
Complete simultaneously to vulcanize in compression molding process, curing temperature is 160 DEG C, and cure time is 10 minutes, and sulfide stress is 18-
Rope saw, could be delivered to next procedure after outward appearance detection is qualified and carry out putting the first edge on a knife or a pair of scissors for rope saw by 21Mpa.
Meanwhile, if above-mentioned the utility model is open or relate to the parts or structural member of connection fastened to each other, then,
Unless otherwise stated, it is fixedly connected and can be understood as：(such as using bolt or mode connects for screw) can be releasably fixedly connected with,
It can be appreciated that：Non-removable to be fixedly connected and (such as rivet, weld), certainly, connection fastened to each other can also be integrated
Formula structure (for example being manufactured using casting technique is integrally formed) replaces (can not substantially be removed using integrally formed technique
Outside).
The either component that the utility model is provided can be assembled by multiple single parts, or
The separate part that integrally formed technique is manufactured.
1st, finally it should be noted that:Above example is only to illustrate the technical solution of the utility model rather than it is limited
System；Although the utility model is described in detail with reference to preferred embodiment, those of ordinary skill in the art should
Understand：Still embodiment of the present utility model can be modified or some technical characteristics are equally replaced
Change；Without departing from the spirit of technical solutions of the utility model, it all should cover in the claimed technical scheme of the utility model
Among scope.
Claims (6)
1. one kind rope saw manufacture device, it is characterised in that including for realizing the compacting withheld diamond bead on steel wire rope
Device and for realizing the vulcanization compression device to diamond bead and steel wire rope outer wrap rubber sleeve, the pressure setting
Including pedestal and the compacting tool set being arranged on pedestal, the compacting tool set includes the upper mould of compacting and compacting lower mould, the compacting
The die cavity of storing rope saw to be pressed is left between upper mould and the lower mould of compacting, the die cavity is included outside in hexagonal shape and diamond bead
The die cavity of all inscribes.
2. a kind of rope saw manufacture device according to claim 1, it is characterised in that the vulcanization compression device includes setting
In mould has identical with treating compression moulding rope saw under mould and compression moulding in mould, the compression moulding under mould in the compression moulding in plasticator frame and compression moulding
The compression moulding die cavity of inner surface, mould bottom is fixed in a heating plate under the compression moulding, has heating cavities, institute in the heating plate
The external vapours pipeline of heating cavities is stated, mould sidepiece is connected with temperature sensor under the compression moulding.
3. a kind of rope saw manufacture device according to claim 2, it is characterised in that the pressure setting and compression device it
Between be provided with and be used to transmit the drafting system for pulling rope saw, the drafting system includes drawing-off frame and being arranged in drawing-off frame
Guide rail, the guide rail is provided with balladeur train, and the balladeur train is provided with guide revolving disk, and the guide revolving disk is fixed in a rotating shaft, institute
The output shaft that rotating shaft lower end is stated with a motor is fixedly connected, and cylinder, the telescopic end of the cylinder are fixed with the drawing-off frame
It is fixedly connected with the balladeur train side.
4. a kind of rope saw manufacture device according to claim 2, it is characterised in that mould is provided with guiding under the compression moulding
Pin, heating plate both sides are provided with boss, and the plasticator frame is provided with compression moulding lower mould clamping device, and the compression moulding lower mould clamping device includes pressure
Horizontal briquetting and longitudinal jacking block above boss, the plasticator frame are provided with inverted T shaped groove, the inverted T shaped groove and are provided with
Through the clamping screw of horizontal briquetting, the horizontal briquetting upper surface is provided with the nut coordinated with clamping screw.
5. a kind of rope saw manufacture device according to claim 2, it is characterised in that the compression moulding type that mould is located under the compression moulding
Chamber both sides have slitter edge groove, and the slitter edge groove lower surface has gas hole, and the sidepiece of the lower mould has each gas hole of UNICOM
Air inlet pipe, the air inlet pipe and air pump UNICOM.
6. a kind of rope saw manufacture device according to claim 3, it is characterised in that the drawing-off frame is upper to be turned in guiding
Disk both sides are additionally provided with auxiliary godet, and the high setting such as the auxiliary godet and guide revolving disk, one of auxiliary godet is provided with drawing
Force snesor, the rope that the discharge end side of the pressure setting and compression device is equipped with for winding compression molding saws winding rolling
Cylinder, the winding drum is fixed in a rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621423663.5U CN206436440U (en) | 2016-12-23 | 2016-12-23 | One kind rope saw manufacture device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621423663.5U CN206436440U (en) | 2016-12-23 | 2016-12-23 | One kind rope saw manufacture device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206436440U true CN206436440U (en) | 2017-08-25 |
Family
ID=59646823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621423663.5U Expired - Fee Related CN206436440U (en) | 2016-12-23 | 2016-12-23 | One kind rope saw manufacture device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206436440U (en) |
-
2016
- 2016-12-23 CN CN201621423663.5U patent/CN206436440U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170825 Termination date: 20211223 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |