A kind of steel ball pan feeding error prevention device of bearing automatic assembly line
Technical field
The utility model is related to a kind of feeding device of bearing automatic assembly line, more particularly to a kind of bearing automatic assembly line
Steel ball pan feeding error prevention device, belong to machinery manufacturing technology field.
Background technology
Bearing automatic assembly line improves assembling work environment, and there is provided part manufacturing digitally, informationization, few peopleization are straight
To unmanned management, it is ensured that product quality, labor productivity is improved, workman is solved into releasing from heavy manual labor
Come, Modern Manufacturing Technology is reached a brand-new level.Bearing equipment automation is quite extensive in the use of mechanical field, but
The input filling of bearing steel ball is general there is still a need for artificial participate in feeding, and this mode more problems are less efficient, in fact it could happen that
Batch loads the quality accident of mistake, because surface looks similar steel ball, actually there will still likely be in model
Difference, due to be it is artificial load, inevitably make a fault sometimes, therefore also to enter in terms of bearing steel ball filling one
Step is perfect.
The bearing automatic assembly line of prior art steel ball input filling equipment it is less, automaticity is relatively low, improve compared with
It is few, typically it is still that steel ball feeding hopper is opened in artificial participation, the steel ball of needs is put into steel ball feeding hopper, manually filled out due to relying on
Dress, in fact it could happen that many problems and mistake, causes steel loading ball by mistake, causes batch assembling error, therefore to bearing automatic assembly line
Steel ball pan feeding error prevention device improvement it is particularly significant.
In general, the bearing steel ball input filling device of prior art is primarily present following defect:One is prior art
By the filling that manually distinguishes and classify manually is carried out to different steel balls, due to the radius of each steel ball difference that may be present
It is small, inevitably occur that mistake is loaded by artificial operation, or even batch loading error is caused, Safety Risk in Production is big,
It is unfavorable for high-volume to assemble;Two be technical staff when being loaded to steel ball, system can not obtain automatically filling record, in work
Occurs mistake in work, it is impossible to review find out error reason in time, review and find out specific technical staff, it is impossible to prevent from management
Misloading steel ball;Three be to rely on manually to distinguish steel ball and filling of classifying, and the authority for loading personnel is not configured, steel
There is larger potential safety hazard when assembling in ball;Four be that can not ensure that feeding sluice gate is usually normally closed, it is impossible to ensures that one-time pad is operated
After immediately close off feeding sluice gate, be unfavorable for filling operation management.
Utility model content
In view of the shortcomings of the prior art, the anti-misloading of steel ball pan feeding for a kind of bearing automatic assembly line that the utility model is provided
Put, by being provided with steel ball pan feeding error prevention device, be prevented effectively from the mistake filling that artificial operation is brought, reduce batch assembling and lose
By mistake, provide convenient for high-volume assembling;, can be with when work goes wrong by the course of work of automatic Recording Technique personnel
Review in time and find out error reason, the responsibility of particular technique personnel is traced back in time, misloading steel ball is effectively prevented from management;
The authority of technical staff is configured by assembly controller, it is ensured that feeding sluice gate is usually normally closed, safety when steel ball is assembled
Property is effectively ensured.
To reach above technique effect, the technical scheme that the utility model is used is as follows:
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, including steel ball feeding hopper, feeding hopper sliding door, Men Yong
Rail plate, support stand, light curtain detector, steel ball assembly controller, bar code code reader and steel ball packing box, steel ball feeding
Bucket has several, is arranged at the top of a upper lateral part of support stand, steel ball feeding hopper and is provided with feeding hopper sliding door, and door is slided
Dynamic guide rail is by screw connection on steel ball feeding hopper, and feeding hopper sliding door is slided by door with rail plate, beats on or off
Steel ball feeding hopper is closed, the front end side of steel ball feeding hopper, which is provided with rear side of light curtain detector, light curtain detector, to be disposed with
Steel ball assembly controller, bar code code reader and steel ball packing box, steel ball assembly controller, bar code code reader and steel ball packaging
Box is separately positioned on a upper lateral part of support stand, and light curtain detector, bar code code reader and feeding hopper sliding door pass through respectively
Wire is connected with steel ball assembly controller, and steel ball identification bar code is provided with steel ball packing box.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, is provided with steel ball assembly controller
Touch-screen display, steel ball assembly controller is internally provided with single-chip microcomputer, and the top of steel ball assembly controller is provided with shooting
Head.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, door in rail plate with being provided with pen
Formula cylinder, feeding hopper sliding door is reciprocated by the control of pen type cylinder.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, bar code code reader are bar code
Code reader or two-dimensional bar code code reader, the steel ball identification bar code that bar code code reader is set by scanning on steel ball packing box are known
Other steel ball model, and steel ball assembly controller is given by steel ball model information transmission, the control of steel ball assembly controller opens corresponding
Feeding hopper sliding door.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, steel ball feeding hopper is provided with 9, point
Not Dui Ying on bearing automatic assembly line steel ball 9 kinds of different models.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, pen type cylinder be provided with it is multiple, each
The connection corresponding with a pen type cylinder of feeding hopper sliding door.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, feeding hopper sliding door is tight by screw
It is connected and is connected to guide rail slide block, guide rail slide block is slipped into rail plate with door and is connected.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, the outside of feeding hopper sliding door are set
There is cylinder rod, cylinder rod connects with pen type cylinders.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, is provided with of the same race in steel ball packing box
The steel ball of model, steel ball packing box surface is provided with the steel ball identification bar code of correspondence model steel ball.
Compared with prior art, the utility model has the advantage of:
1. a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, the top of steel ball feeding hopper
Portion is provided with feeding hopper sliding door, and feeding hopper sliding door is slided by door with rail plate, opens or close steel ball feeding hopper,
Steel ball assembly controller, bar code code reader and steel ball packing box, steel ball assembling control are disposed with rear side of light curtain detector
Device processed, bar code code reader and steel ball packing box are separately positioned on a upper lateral part of support stand, and light curtain detector, bar code are swept
Code device and feeding hopper sliding door are connected by wire with steel ball assembly controller respectively, and steel ball knowledge is provided with steel ball packing box
Other bar code, the steel ball identification bar code recognition steel ball model that bar code code reader is set by scanning on steel ball packing box, and
Steel ball assembly controller is given by steel ball model information transmission, corresponding feeding hopper sliding door is opened in the control of steel ball assembly controller.
No longer need, by manually different steel balls is distinguished and assembled, effectively to reduce the workload of technical staff, improve work
Make efficiency, reduce the wrong possibility manually occurred, the correctness of steel ball in steel ball feeding hopper is effectively ensured, be that high-volume is filled
It is convenient with providing.
2. a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, assembles in steel ball and controls
Touch-screen display is provided with device, using the teaching of the invention it is possible to provide interactive operation, informs the quantity situation of steel ball in steel ball feeding hopper, in time
Prompting is filled into steel ball in steel ball feeding hopper, and the top of steel ball assembly controller is provided with camera, and technical staff is to steel
When ball is loaded, system can record filling picture automatically, when there is mistake at work, and tracing back to accurately and timely is specific
Technical staff, misloading steel ball is effectively prevented from management.
3. a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, assembles in steel ball and controls
Device is internally provided with single-chip microcomputer, and single-chip microcomputer record has the information of each work employee with authority, the people without authority is
Barcode scanning is not also opened door, be prevented effectively from other staff and steel ball is filled, improve the security of steel ball assembling, steel ball assembling
Controller records every filling information automatically, and being filled with record can be analyzed and review, and misloading steel ball is prevented from management.
4. before a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, steel ball feeding hopper
End side is provided with light curtain detector, after each steel ball feeding hopper opens the door, and light curtain detector senses the operation of people, as long as there is one
Passes just immediately close off feeding sluice gate, and it is time saving and energy saving to operate, it is ensured that feeding sluice gate is usually normally closed, are conducive to what filling was operated
Management.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided
Figure.
Fig. 2 is the structure top view of the steel ball feeding hopper for the steel ball pan feeding error prevention device that the utility model is provided.
Description of reference numerals:1- steel ball feeding hoppers, 2- feeding hopper sliding doors, 3- door rail plates, 4- pen type cylinders, 5-
Guide rail slide block, 6- cylinder rods, 8- light curtain detectors, 9- steel ball assembly controllers, 10- bar code code readers, 11- steel balls packaging
Box, 12- support stands.
Embodiment
Below in conjunction with the accompanying drawings, a kind of steel ball pan feeding error prevention device of the bearing automatic assembly line provided the utility model
Technical scheme is further described, and those skilled in the art is better understood from the utility model and can give reality
Apply.
Referring to the steel ball pan feeding error prevention device of Fig. 1 and Fig. 2, the utility model a kind of bearing automatic assembly line provided, bag
Include steel ball feeding hopper 1, feeding hopper sliding door 2, door rail plate 3, support stand 12, light curtain detector 8, steel ball assembling control
Device 9, bar code code reader 10 and steel ball packing box 11, steel ball feeding hopper 1 have several, on the side for being arranged on support stand 12
Portion, the top of steel ball feeding hopper 1 is provided with feeding hopper sliding door 2, and door is with rail plate 3 by screw connection in steel ball feeding hopper
On 1, feeding hopper sliding door 2 is slided by door rail plate 3, opens or close steel ball feeding hopper 1, steel ball feeding hopper 1
Front end side is provided with light curtain detector 8, and the rear side of light curtain detector 8 is disposed with steel ball assembly controller 9, bar code and swept
Code device 10 and steel ball packing box 11, steel ball assembly controller 9, bar code code reader 10 and steel ball packing box 11 are separately positioned on branch
A upper lateral part of stand 12 is supportted, light curtain detector 8, bar code code reader 10 and feeding hopper sliding door 2 pass through wire and steel respectively
Ball assembly controller 9 is connected, and steel ball identification bar code is provided with steel ball packing box 11.
When the steel ball feeding hopper 1 of automated assembly line have one or more lack material when, technical staff according to scarce material situation from
Corresponding steel ball packing box 11 is brought in steel ball Material Staging Area, and bar code code reader 10 is by scanning the steel set on steel ball packing box 11
Ball recognizes bar code, recognizes steel ball model, and by steel ball model information transmission to steel ball assembling control 9, steel ball assembly controller 9
Corresponding feeding hopper sliding door 2 is opened in control, while light curtain detector 8 detects technical staff when carrying out steel ball filling, is
System judges an operating process automatically, and until technical staff pours into whole box material after feeding hopper, light curtain detector 8 detects technology
Personnel are left, and feeding hopper sliding door 2 is closed automatically.No longer need to rely on and manually different steel balls is distinguished and assembled have
Effect reduces the workload of technical staff, improves operating efficiency, reduces the wrong possibility manually occurred, steel ball is effectively ensured
The correctness of steel ball in feeding hopper, provides convenient for high-volume assembling.
The front end side of steel ball feeding hopper is provided with light curtain detector 8, after each steel ball feeding hopper 1 opens the door, light curtain detection
Device 8 senses the operation of people, as long as there is a passes just to immediately close off feeding sluice gate, it is time saving and energy saving to operate, it is ensured that feeding hopper
Door is usually normally closed, the management for being conducive to filling to operate.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, be provided with touch-screen display on steel ball assembly controller 9, steel ball assembly controller 9 is internally provided with single-chip microcomputer, monolithic
Machine record has the information of each work employee with authority, and the people without authority does not open door even if barcode scanning yet, is prevented effectively from
Other staff are filled to steel ball, improve the security of steel ball assembling.
The top of steel ball assembly controller 9 is provided with camera, and every technical staff's of camera accurate recording is worked
Journey, by single-chip microcomputer and camera, when work goes wrong, the responsibility of particular technique personnel can be found out in time, effectively
Misloading steel ball is prevented from management.Touch-screen display can show the information such as the name of the technical staff worked, together
When show the steel ball number situation of current steel ball feeding hopper 1, be conducive to the real-time control of steel ball number.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, door is reciprocated with pen type cylinder 4, feeding hopper sliding door 2 is provided with rail plate 3 by the control of pen type cylinder 4.Make steel ball
Feeding hopper is opened or closed.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, bar code code reader 10 is bar code code reader or two-dimensional bar code code reader, and bar code code reader 10 is by scanning steel ball
The steel ball identification bar code recognition steel ball model set on packing box 11, and steel ball model information transmission is assembled into control to steel ball
Corresponding feeding hopper sliding door 2 is opened in device 9, the control of steel ball assembly controller 9, and other sliding doors are closed.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, steel ball feeding hopper 1 is provided with 9,9 kinds of different models of steel ball on bearing automatic assembly line are corresponded to respectively.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, pen type cylinder 4 is provided with multiple, each feeding hopper sliding door 2 connection corresponding with a pen type cylinder 4.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, feeding hopper sliding door 2 has been tightly connected with guide rail slide block 5, guide rail slide block 5 is slipped into door rail plate 3 and is connected.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, the outside of feeding hopper sliding door 2 is provided with cylinder rod 6, and cylinder rod 6 is connected with pen type cylinder 4.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model
Put, the steel ball of model of the same race is provided with steel ball packing box 11, the surface of steel ball packing box 11 is provided with the steel of correspondence model steel ball
Ball recognizes bar code.Bar code on each surface of steel ball packing box 11 is different, and the steel ball of the inside dress is also differed, effectively
The hidden danger brought to filling work may be obscured by avoiding the ball of various different models.