CN206435963U - A kind of steel ball pan feeding error prevention device of bearing automatic assembly line - Google Patents

A kind of steel ball pan feeding error prevention device of bearing automatic assembly line Download PDF

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Publication number
CN206435963U
CN206435963U CN201720100050.6U CN201720100050U CN206435963U CN 206435963 U CN206435963 U CN 206435963U CN 201720100050 U CN201720100050 U CN 201720100050U CN 206435963 U CN206435963 U CN 206435963U
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China
Prior art keywords
steel ball
feeding hopper
prevention device
assembly line
bar code
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CN201720100050.6U
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贾莉伟
杨满
张伟
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China Sun Technology Co.,Ltd.
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Xiangyang New Torch Science And Technology Co Ltd
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Abstract

A kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, steel ball feeding hopper is arranged at support stand top, feeding hopper sliding door is provided with the top of feeding hopper, the side of feeding hopper is provided with light curtain detector, the side of light curtain detector is provided with steel ball assembly controller and bar code code reader, steel ball assembly controller is connected by wire with bar code code reader and light curtain detector, by being provided with steel ball pan feeding error prevention device, it is prevented effectively from the mistake filling that artificial operation is brought, reduce batch assembling error, pass through the course of work of automatic Recording Technique personnel, when work goes wrong, it can in time review and find out error reason, misloading steel ball is effectively prevented from management;The authority of technical staff is configured by assembly controller, it is ensured that feeding sluice gate is usually normally closed, assembling security is effectively ensured.

Description

A kind of steel ball pan feeding error prevention device of bearing automatic assembly line
Technical field
The utility model is related to a kind of feeding device of bearing automatic assembly line, more particularly to a kind of bearing automatic assembly line Steel ball pan feeding error prevention device, belong to machinery manufacturing technology field.
Background technology
Bearing automatic assembly line improves assembling work environment, and there is provided part manufacturing digitally, informationization, few peopleization are straight To unmanned management, it is ensured that product quality, labor productivity is improved, workman is solved into releasing from heavy manual labor Come, Modern Manufacturing Technology is reached a brand-new level.Bearing equipment automation is quite extensive in the use of mechanical field, but The input filling of bearing steel ball is general there is still a need for artificial participate in feeding, and this mode more problems are less efficient, in fact it could happen that Batch loads the quality accident of mistake, because surface looks similar steel ball, actually there will still likely be in model Difference, due to be it is artificial load, inevitably make a fault sometimes, therefore also to enter in terms of bearing steel ball filling one Step is perfect.
The bearing automatic assembly line of prior art steel ball input filling equipment it is less, automaticity is relatively low, improve compared with It is few, typically it is still that steel ball feeding hopper is opened in artificial participation, the steel ball of needs is put into steel ball feeding hopper, manually filled out due to relying on Dress, in fact it could happen that many problems and mistake, causes steel loading ball by mistake, causes batch assembling error, therefore to bearing automatic assembly line Steel ball pan feeding error prevention device improvement it is particularly significant.
In general, the bearing steel ball input filling device of prior art is primarily present following defect:One is prior art By the filling that manually distinguishes and classify manually is carried out to different steel balls, due to the radius of each steel ball difference that may be present It is small, inevitably occur that mistake is loaded by artificial operation, or even batch loading error is caused, Safety Risk in Production is big, It is unfavorable for high-volume to assemble;Two be technical staff when being loaded to steel ball, system can not obtain automatically filling record, in work Occurs mistake in work, it is impossible to review find out error reason in time, review and find out specific technical staff, it is impossible to prevent from management Misloading steel ball;Three be to rely on manually to distinguish steel ball and filling of classifying, and the authority for loading personnel is not configured, steel There is larger potential safety hazard when assembling in ball;Four be that can not ensure that feeding sluice gate is usually normally closed, it is impossible to ensures that one-time pad is operated After immediately close off feeding sluice gate, be unfavorable for filling operation management.
Utility model content
In view of the shortcomings of the prior art, the anti-misloading of steel ball pan feeding for a kind of bearing automatic assembly line that the utility model is provided Put, by being provided with steel ball pan feeding error prevention device, be prevented effectively from the mistake filling that artificial operation is brought, reduce batch assembling and lose By mistake, provide convenient for high-volume assembling;, can be with when work goes wrong by the course of work of automatic Recording Technique personnel Review in time and find out error reason, the responsibility of particular technique personnel is traced back in time, misloading steel ball is effectively prevented from management; The authority of technical staff is configured by assembly controller, it is ensured that feeding sluice gate is usually normally closed, safety when steel ball is assembled Property is effectively ensured.
To reach above technique effect, the technical scheme that the utility model is used is as follows:
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, including steel ball feeding hopper, feeding hopper sliding door, Men Yong Rail plate, support stand, light curtain detector, steel ball assembly controller, bar code code reader and steel ball packing box, steel ball feeding Bucket has several, is arranged at the top of a upper lateral part of support stand, steel ball feeding hopper and is provided with feeding hopper sliding door, and door is slided Dynamic guide rail is by screw connection on steel ball feeding hopper, and feeding hopper sliding door is slided by door with rail plate, beats on or off Steel ball feeding hopper is closed, the front end side of steel ball feeding hopper, which is provided with rear side of light curtain detector, light curtain detector, to be disposed with Steel ball assembly controller, bar code code reader and steel ball packing box, steel ball assembly controller, bar code code reader and steel ball packaging Box is separately positioned on a upper lateral part of support stand, and light curtain detector, bar code code reader and feeding hopper sliding door pass through respectively Wire is connected with steel ball assembly controller, and steel ball identification bar code is provided with steel ball packing box.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, is provided with steel ball assembly controller Touch-screen display, steel ball assembly controller is internally provided with single-chip microcomputer, and the top of steel ball assembly controller is provided with shooting Head.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, door in rail plate with being provided with pen Formula cylinder, feeding hopper sliding door is reciprocated by the control of pen type cylinder.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, bar code code reader are bar code Code reader or two-dimensional bar code code reader, the steel ball identification bar code that bar code code reader is set by scanning on steel ball packing box are known Other steel ball model, and steel ball assembly controller is given by steel ball model information transmission, the control of steel ball assembly controller opens corresponding Feeding hopper sliding door.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, steel ball feeding hopper is provided with 9, point Not Dui Ying on bearing automatic assembly line steel ball 9 kinds of different models.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, pen type cylinder be provided with it is multiple, each The connection corresponding with a pen type cylinder of feeding hopper sliding door.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, feeding hopper sliding door is tight by screw It is connected and is connected to guide rail slide block, guide rail slide block is slipped into rail plate with door and is connected.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, the outside of feeding hopper sliding door are set There is cylinder rod, cylinder rod connects with pen type cylinders.
A kind of steel ball pan feeding error prevention device of bearing automatic assembly line, further, is provided with of the same race in steel ball packing box The steel ball of model, steel ball packing box surface is provided with the steel ball identification bar code of correspondence model steel ball.
Compared with prior art, the utility model has the advantage of:
1. a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, the top of steel ball feeding hopper Portion is provided with feeding hopper sliding door, and feeding hopper sliding door is slided by door with rail plate, opens or close steel ball feeding hopper, Steel ball assembly controller, bar code code reader and steel ball packing box, steel ball assembling control are disposed with rear side of light curtain detector Device processed, bar code code reader and steel ball packing box are separately positioned on a upper lateral part of support stand, and light curtain detector, bar code are swept Code device and feeding hopper sliding door are connected by wire with steel ball assembly controller respectively, and steel ball knowledge is provided with steel ball packing box Other bar code, the steel ball identification bar code recognition steel ball model that bar code code reader is set by scanning on steel ball packing box, and Steel ball assembly controller is given by steel ball model information transmission, corresponding feeding hopper sliding door is opened in the control of steel ball assembly controller. No longer need, by manually different steel balls is distinguished and assembled, effectively to reduce the workload of technical staff, improve work Make efficiency, reduce the wrong possibility manually occurred, the correctness of steel ball in steel ball feeding hopper is effectively ensured, be that high-volume is filled It is convenient with providing.
2. a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, assembles in steel ball and controls Touch-screen display is provided with device, using the teaching of the invention it is possible to provide interactive operation, informs the quantity situation of steel ball in steel ball feeding hopper, in time Prompting is filled into steel ball in steel ball feeding hopper, and the top of steel ball assembly controller is provided with camera, and technical staff is to steel When ball is loaded, system can record filling picture automatically, when there is mistake at work, and tracing back to accurately and timely is specific Technical staff, misloading steel ball is effectively prevented from management.
3. a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, assembles in steel ball and controls Device is internally provided with single-chip microcomputer, and single-chip microcomputer record has the information of each work employee with authority, the people without authority is Barcode scanning is not also opened door, be prevented effectively from other staff and steel ball is filled, improve the security of steel ball assembling, steel ball assembling Controller records every filling information automatically, and being filled with record can be analyzed and review, and misloading steel ball is prevented from management.
4. before a kind of steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided, steel ball feeding hopper End side is provided with light curtain detector, after each steel ball feeding hopper opens the door, and light curtain detector senses the operation of people, as long as there is one Passes just immediately close off feeding sluice gate, and it is time saving and energy saving to operate, it is ensured that feeding sluice gate is usually normally closed, are conducive to what filling was operated Management.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the steel ball pan feeding error prevention device for bearing automatic assembly line that the utility model is provided Figure.
Fig. 2 is the structure top view of the steel ball feeding hopper for the steel ball pan feeding error prevention device that the utility model is provided.
Description of reference numerals:1- steel ball feeding hoppers, 2- feeding hopper sliding doors, 3- door rail plates, 4- pen type cylinders, 5- Guide rail slide block, 6- cylinder rods, 8- light curtain detectors, 9- steel ball assembly controllers, 10- bar code code readers, 11- steel balls packaging Box, 12- support stands.
Embodiment
Below in conjunction with the accompanying drawings, a kind of steel ball pan feeding error prevention device of the bearing automatic assembly line provided the utility model Technical scheme is further described, and those skilled in the art is better understood from the utility model and can give reality Apply.
Referring to the steel ball pan feeding error prevention device of Fig. 1 and Fig. 2, the utility model a kind of bearing automatic assembly line provided, bag Include steel ball feeding hopper 1, feeding hopper sliding door 2, door rail plate 3, support stand 12, light curtain detector 8, steel ball assembling control Device 9, bar code code reader 10 and steel ball packing box 11, steel ball feeding hopper 1 have several, on the side for being arranged on support stand 12 Portion, the top of steel ball feeding hopper 1 is provided with feeding hopper sliding door 2, and door is with rail plate 3 by screw connection in steel ball feeding hopper On 1, feeding hopper sliding door 2 is slided by door rail plate 3, opens or close steel ball feeding hopper 1, steel ball feeding hopper 1 Front end side is provided with light curtain detector 8, and the rear side of light curtain detector 8 is disposed with steel ball assembly controller 9, bar code and swept Code device 10 and steel ball packing box 11, steel ball assembly controller 9, bar code code reader 10 and steel ball packing box 11 are separately positioned on branch A upper lateral part of stand 12 is supportted, light curtain detector 8, bar code code reader 10 and feeding hopper sliding door 2 pass through wire and steel respectively Ball assembly controller 9 is connected, and steel ball identification bar code is provided with steel ball packing box 11.
When the steel ball feeding hopper 1 of automated assembly line have one or more lack material when, technical staff according to scarce material situation from Corresponding steel ball packing box 11 is brought in steel ball Material Staging Area, and bar code code reader 10 is by scanning the steel set on steel ball packing box 11 Ball recognizes bar code, recognizes steel ball model, and by steel ball model information transmission to steel ball assembling control 9, steel ball assembly controller 9 Corresponding feeding hopper sliding door 2 is opened in control, while light curtain detector 8 detects technical staff when carrying out steel ball filling, is System judges an operating process automatically, and until technical staff pours into whole box material after feeding hopper, light curtain detector 8 detects technology Personnel are left, and feeding hopper sliding door 2 is closed automatically.No longer need to rely on and manually different steel balls is distinguished and assembled have Effect reduces the workload of technical staff, improves operating efficiency, reduces the wrong possibility manually occurred, steel ball is effectively ensured The correctness of steel ball in feeding hopper, provides convenient for high-volume assembling.
The front end side of steel ball feeding hopper is provided with light curtain detector 8, after each steel ball feeding hopper 1 opens the door, light curtain detection Device 8 senses the operation of people, as long as there is a passes just to immediately close off feeding sluice gate, it is time saving and energy saving to operate, it is ensured that feeding hopper Door is usually normally closed, the management for being conducive to filling to operate.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, be provided with touch-screen display on steel ball assembly controller 9, steel ball assembly controller 9 is internally provided with single-chip microcomputer, monolithic Machine record has the information of each work employee with authority, and the people without authority does not open door even if barcode scanning yet, is prevented effectively from Other staff are filled to steel ball, improve the security of steel ball assembling.
The top of steel ball assembly controller 9 is provided with camera, and every technical staff's of camera accurate recording is worked Journey, by single-chip microcomputer and camera, when work goes wrong, the responsibility of particular technique personnel can be found out in time, effectively Misloading steel ball is prevented from management.Touch-screen display can show the information such as the name of the technical staff worked, together When show the steel ball number situation of current steel ball feeding hopper 1, be conducive to the real-time control of steel ball number.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, door is reciprocated with pen type cylinder 4, feeding hopper sliding door 2 is provided with rail plate 3 by the control of pen type cylinder 4.Make steel ball Feeding hopper is opened or closed.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, bar code code reader 10 is bar code code reader or two-dimensional bar code code reader, and bar code code reader 10 is by scanning steel ball The steel ball identification bar code recognition steel ball model set on packing box 11, and steel ball model information transmission is assembled into control to steel ball Corresponding feeding hopper sliding door 2 is opened in device 9, the control of steel ball assembly controller 9, and other sliding doors are closed.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, steel ball feeding hopper 1 is provided with 9,9 kinds of different models of steel ball on bearing automatic assembly line are corresponded to respectively.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, pen type cylinder 4 is provided with multiple, each feeding hopper sliding door 2 connection corresponding with a pen type cylinder 4.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, feeding hopper sliding door 2 has been tightly connected with guide rail slide block 5, guide rail slide block 5 is slipped into door rail plate 3 and is connected.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, the outside of feeding hopper sliding door 2 is provided with cylinder rod 6, and cylinder rod 6 is connected with pen type cylinder 4.
A kind of a kind of anti-misloading of steel ball pan feeding of the bearing automatic assembly line provided as preferred scheme, the utility model Put, the steel ball of model of the same race is provided with steel ball packing box 11, the surface of steel ball packing box 11 is provided with the steel of correspondence model steel ball Ball recognizes bar code.Bar code on each surface of steel ball packing box 11 is different, and the steel ball of the inside dress is also differed, effectively The hidden danger brought to filling work may be obscured by avoiding the ball of various different models.

Claims (9)

1. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line, it is characterised in that:Including steel ball feeding hopper (1), feeding Struggle against sliding door (2), door rail plate (3), support stand (12), light curtain detector (8), steel ball assembly controller (9), bar shaped Code code reader (10) and steel ball packing box (11), the steel ball feeding hopper (1) have several, are arranged on the support stand (12) A upper lateral part, be provided with the feeding hopper sliding door (2), the door rail plate at the top of the steel ball feeding hopper (1) (3) by screw connection on the steel ball feeding hopper (1), the feeding hopper sliding door (2) passes through the door rail plate (3) slide, open or close steel ball feeding hopper (1), the front end side of the steel ball feeding hopper (1) is provided with light curtain detector (8), be disposed with rear side of the light curtain detector (8) the steel ball assembly controller (9), bar code code reader (10) and Steel ball packing box (11), the steel ball assembly controller (9), bar code code reader (10) and steel ball packing box (11) are set respectively In a upper lateral part of support stand (12), the light curtain detector (8), bar code code reader (10) and feeding hopper sliding door (2) It is connected respectively by wire with the steel ball assembly controller (9), steel ball identification is provided with the steel ball packing box (11) Bar code.
2. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 1, it is characterised in that:It is described It is provided with touch-screen display on steel ball assembly controller (9), the steel ball assembly controller (9) is internally provided with monolithic Machine, the top of the steel ball assembly controller (9) is provided with camera.
3. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 1, it is characterised in that:It is described Be provided with pen type cylinder (4) in door rail plate (3), the feeding hopper sliding door (2) from the pen type cylinder (4) control toward Return movement.
4. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 1, it is characterised in that:It is described Bar code code reader (10) is bar code code reader or two-dimensional bar code code reader, and the bar code code reader (10) passes through scanning The steel ball identification bar code recognition steel ball model set on the steel ball packing box (11), and by steel ball model information transmission to institute Steel ball assembly controller (9) is stated, corresponding feeding hopper sliding door (2) is opened in steel ball assembly controller (9) control.
5. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 1, it is characterised in that:It is described Steel ball feeding hopper (1) is provided with 9, and 9 kinds of different models of steel ball on bearing automatic assembly line are corresponded to respectively.
6. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 3, it is characterised in that:It is described Pen type cylinder (4) is provided with multiple, each feeding hopper sliding door (2) connection corresponding with a pen type cylinder (4).
7. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 1, it is characterised in that:It is described Feeding hopper sliding door (2) has been tightly connected with guide rail slide block (5), and the guide rail slide block (5) is led with the door with slip Rail (3) slips into connection.
8. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 3, it is characterised in that:It is described Cylinder rod (6) is provided with the outside of feeding hopper sliding door (2), the cylinder rod (6) is connected with pen type cylinder (4).
9. a kind of steel ball pan feeding error prevention device of bearing automatic assembly line according to claim 1, it is characterised in that:It is described The steel ball of model of the same race is provided with steel ball packing box (11), steel ball packing box (11) surface is provided with correspondence model steel ball Steel ball identification bar code.
CN201720100050.6U 2017-01-23 2017-01-23 A kind of steel ball pan feeding error prevention device of bearing automatic assembly line Active CN206435963U (en)

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CN201720100050.6U CN206435963U (en) 2017-01-23 2017-01-23 A kind of steel ball pan feeding error prevention device of bearing automatic assembly line

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109886367A (en) * 2019-01-10 2019-06-14 柯马(上海)工程有限公司 A method of realizing the retrospect of small part minimum package box
CN110814718A (en) * 2019-11-21 2020-02-21 四川长虹电器股份有限公司 Error-proofing method of screw machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109886367A (en) * 2019-01-10 2019-06-14 柯马(上海)工程有限公司 A method of realizing the retrospect of small part minimum package box
CN109886367B (en) * 2019-01-10 2022-02-22 柯马(上海)工程有限公司 Method for realizing tracing of minimum packaging box of small part
CN110814718A (en) * 2019-11-21 2020-02-21 四川长虹电器股份有限公司 Error-proofing method of screw machine
CN110814718B (en) * 2019-11-21 2021-11-16 四川长虹电器股份有限公司 Error-proofing method of screw machine

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Address after: 441004 automobile industry zone, hi tech Zone, Hubei, Xiangfan

Patentee after: New torch Technology Co., Ltd.

Address before: 441004 automobile industry zone, hi tech Zone, Hubei, Xiangfan

Patentee before: Xiangyang New Torch Science and Technology Co., Ltd

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Effective date of registration: 20210720

Address after: 441000 office building of Dawan Industrial Park, Dongjin New District, Xiangyang City, Hubei Province

Patentee after: China Sun Technology Co.,Ltd.

Address before: 441004 Automobile Industrial Park, high tech Zone, Xiangfan City, Hubei Province

Patentee before: New torch Technology Co.,Ltd.