CN206435049U - A kind of device for the high concentration foul gas processing that sludge pyrohydrolysis is produced - Google Patents
A kind of device for the high concentration foul gas processing that sludge pyrohydrolysis is produced Download PDFInfo
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- CN206435049U CN206435049U CN201621471349.4U CN201621471349U CN206435049U CN 206435049 U CN206435049 U CN 206435049U CN 201621471349 U CN201621471349 U CN 201621471349U CN 206435049 U CN206435049 U CN 206435049U
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- foul smell
- pyrohydrolysis
- foul
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- cleaning solution
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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Abstract
A kind of device of the high concentration foul gas processing produced the utility model discloses sludge pyrohydrolysis, including:Heat exchange unit is washed, the foul smell of pyrohydrolysis release of pressure is cooled by heat exchanger and washing tank, the vapor and sludge carried secretly in pyrohydrolysis foul smell is removed, and remove part odorant in foul smell;Deodorization unit is burned, using natural gas as fuel, the foul gas in foul smell is passed through into burning conversion;Chemical scrubber, is connected with washing heat exchange unit and the output end for burning deodorization unit, foul smell is removed by chemical washing;Biological deodorizing unit, is connected with the output end of chemical scrubber, odorant is degraded into carbon dioxide and water by microorganism, the biological deodorizing unit output end is discharged.The utility model has the advantages that principle is simple, easily realized, high treating effect.
Description
Technical field
The utility model is mainly concerned with technical field of sludge treatment, refers in particular to the high concentration evil that a kind of sludge pyrohydrolysis is produced
The device of odour processing.
Background technology
According to《National environmental protection " 12 " is planned》And《" 12 " whole nation urban wastewater treatment and regeneration are set
Apply construction plan》Requirement, by 2015, sewage treatment facility rate of load condensate brought up to more than 80%, and treatment rate of domestic sewage reaches
To 85%;At that time, the sewage disposal scale of China is up to 208,050,000 m3/d.According to house town and country construction portion on national city
The town sewage treatment facility first quarter in 2016 builds the circular with running situation:By in by the end of March, 2016, the whole nation sets city city
City, county add up to build up urban wastewater treatment firm 3910, and sewage treatment capacity is 1.67 hundred million m3/d;The sludge supervened (contains
Water rate is in terms of 80%) nearly 50,000,000 t/a or so (every ten thousand m35~10t of sewage production mud).Moreover, the numeral also with 10%~
15% speed increase.
The sewage disposal cause of China in the past few decades, has there is breakthrough progress.Yet with China
There is serious " the light mud of heavy water " phenomenon in construction of wastewater treatment plant, cause a large amount of sludge " overstocked ", the place of reasonable benefit/risk is not obtained
Reason disposal.Accordingly, with respect to more ripe sewage disposal technology, specific resistance to filtration technology is in China still in starting
Stage, and slower development.According to《" 12 " whole nation urban wastewater treatment and the planning of regeneration Facilities Construction》:To 2015
Year, the sewage sludge harmlessness processing disposal rate of municipality directly under the Central Government, provincial capital and cities specifically designated in the state plan reaches 80%, and other the planned cities reach
70%, county town and emphasis town reach 30%.But by the end of the year in 2014, national specific resistance to filtration Facilities Construction was only completed " ten
Two or five " the 43.4% of the object of planning, i.e., 224.81 ten thousand ton/year, breach is huge.
Anaerobic digestion is widely used as one of Treatment of Sludge important technology in American-European countries, is also encouraged energetically by China
Development.But so far, China's only more than 50 family's sewage plants have anaerobic sludge digestion equipment, and 40% or so stops transport.Whole nation warp
The sludge of Anaerobic Treatment is crossed less than 2%.It is main reason is that China's sludge generally existing sand content height, the content of organic matter are low
Problem, causes that anaerobic digestion operational efficiency is poor, and gas production is low.Pyrohydrolysis can have as a kind of emerging sludge pre-treatment techniques
The water and organic matter of microorganism and extracellular polymeric in microorganism structure in effect destruction sludge, release sludge, and will be difficult to give birth to
The larger molecular organicses of thing degraded are hydrolyzed to the small organic molecule of easily biological-degradable, so as to improve digestion and the dehydration property of sludge
Energy.
Existing traditional pyrohydrolysis processing mode is " catalytic oxidation desulfurization+chemistry alkali cleaning+biological deodorizing ", and its equipment includes
Catalytic oxidation desulfurization tower, chemical caustic wash tower, biological deodorizing case, blower fan, humidification pump and humidification case.But traditional handicraft and equipment are present
Following defect:
1st, in foul smell hydrogen sulfide, sulfurous organic compound is easily caused catalyst inactivation in existing method, causes under treatment effeciency
Drop, the catalyst change frequency, which is improved, also results in operating cost raising.
2nd, the set odor removal is not provided with foul smell cooling system, and high temperature foul smell is easily caused microorganism in biological deodorizing system and lost
It is living.
3rd, the organic odor gas concentration such as methyl mercaptan, methyl sulfide and trimethylamine height and foul smell olfact pole in pyrohydrolysis foul smell
Low, this method is relatively low to organic matter foul gas removal efficiency, it is impossible to ensure that pyrohydrolysis, especially high-temperature-hot-water are taken off at foul smell
Manage qualified discharge.
Utility model content
The technical problems to be solved in the utility model is that:The technical problem existed for prior art, this practicality is new
Type provides a kind of simple principle, easy realization, the dress of the high concentration foul gas processing of the sludge pyrohydrolysis generation of high treating effect
Put.
In order to solve the above technical problems, the utility model uses following technical scheme:
A kind of device for the high concentration foul gas processing that sludge pyrohydrolysis is produced, including
Heat exchange unit is washed, the foul smell of pyrohydrolysis release of pressure is cooled by heat exchanger and washing tank, pyrohydrolysis foul smell is removed
The vapor and sludge of middle entrainment, and remove part odorant in foul smell;
Deodorization unit is burned, using natural gas as fuel, the foul gas in foul smell is passed through into burning conversion;
Chemical scrubber, is connected with washing heat exchange unit and the output end for burning deodorization unit, is removed by chemical washing
Foul smell;
Biological deodorizing unit, is connected with the output end of chemical scrubber, and odorant is degraded into dioxy by microorganism
Change carbon and water, the biological deodorizing unit output end is discharged.
It is used as the further improvement of the utility model device:The tail end of the washing heat exchange unit is changed by a foul smell flue gas
Deodorization unit is burned in hot device connection, is set a flue gas fast cooling device between the chemical scrubber and burning deodorization unit, is used to
Cool down the flue gas of incinerator discharge.
It is used as the further improvement of the utility model device:The chemical scrubber and cleaning solution automatic liquid-feeding equipment phase
Even, the cleaning solution automatic liquid-feeding equipment includes connected cleaning solution chemicals dosing plant, cleaning solution circulating box and graphite heat exchanger, institute
Stating cleaning solution chemicals dosing plant and cleaning solution circulating box is used for cleaning solution automatic feeding, conveying, and the graphite heat exchanger is used for washing
Wash liquid cooling.
It is used as the further improvement of the utility model device:It is provided between the biological deodorizing unit and chemical scrubber
Plate type heat exchanger, to cool down the flue gas after being handled through chemical scrubber.
Compared with prior art, the utility model has the advantage of:
1st, the device for the high concentration foul gas processing that the utility model sludge pyrohydrolysis is produced, by the direct-fired burning of foul smell
This process equipment is applied to sludge pyrohydrolysis odor treatment field, and forms " cooling+burning+reducing temperature twice+chemical washing
The set of process equipment of+biological deodorizing " is high containing wet, high temperature, foul smell tolerance and fluctuation of concentration be big, complicated components for processing
Foul gas have remarkable result, the set process equipment can also be used for the high concentration of other field, the processing of high humility foul smell.
2nd, the device for the high concentration foul gas processing that the utility model sludge pyrohydrolysis is produced, successfully solves sludge hot
The problem that high temperature, high concentration, the foul gas of complicated components produced in hydrolytic process is handled.After testing, pyrohydrolysis is produced
110~150 DEG C of foul smell temperature, odor concentration about 1,730,000, hydrogen sulfide is about 15000mg/m3, 1700~2000mg/m of methyl mercaptan3,
Methyl sulfide about 1000mg/m3, trimethylamine about 100mg/m3Include hydrogen sulfide, ammonia, methyl mercaptan, methyl sulfide, diformazan Deng, foul smell composition
Disulfide, carbon disulfide etc., are detected after processing to aiutage and factory circle, and every pollutant index meets《Odorant pollutant
Discharge standard》Emission limit and factory circle are primary standard requirement, titanium dioxide when aiutage is highly 15 meters in GB14554-1993
Sulphur and discharged nitrous oxides meet《Atmosphere pollution comprehensive discharge standard》(GB16297-1996) when aiutage is highly 15 meters in
Corresponding primary standard.
Brief description of the drawings
Fig. 1 is the principle schematic diagram of the utility model device.
Fig. 2 is schematic flow sheet of the utility model in implementation.
Marginal data:
1st, deodorization unit is burned;2nd, heat exchange unit is washed;3rd, deodorization blower fan;4th, foul smell flue gas heat-exchange unit;5th, flue gas chilling
Equipment;6th, chemical scrubber;7th, cleaning solution chemicals dosing plant;8th, cleaning solution circulating box;9th, plate type heat exchanger;10th, graphite heat exchanger;
11st, centrifugal blower;12nd, biological deodorizing device;13rd, aiutage.
Embodiment
The utility model is described in further details below with reference to Figure of description and specific embodiment.
As shown in figure 1, the device for the high concentration foul gas processing that a kind of sludge pyrohydrolysis of the present utility model is produced, bag
Include:
Heat exchange unit 2 is washed, the foul smell of pyrohydrolysis release of pressure is cooled by heat exchanger and washing tank, pyrohydrolysis foul smell is removed
The vapor and sludge of middle entrainment, and remove part odorant in foul smell.
Deodorization unit 1 is burned, using natural gas as fuel, by the sulfurous organic compound in foul smell, hydrogen sulfide, trimethylamine, benzene class
The foul gas such as material are converted into oxysulfide, carbon dioxide and vapor.
Chemical scrubber 6, the oxysulfide and imperfect combustion a small amount of hydrogen sulfide in flue gas are removed by chemical washing.
Biological deodorizing unit 12, the odorant that CIU and chemical washing are not removed completely is removed using microorganism,
Odorant is degraded to by carbon dioxide and water, last qualified discharge by microorganism.
In concrete application example, burning is connected by a foul smell flue gas heat-exchange unit 4 in the tail end of washing heat exchange unit 2 and removed
Smelly unit 1.
In concrete application example, a flue gas fast cooling device 5 is set between chemical scrubber 6 and burning deodorization unit 1,
Flue gas to cool down incinerator discharge.
In concrete application example, chemical scrubber 6 is connected with cleaning solution automatic liquid-feeding equipment, the cleaning solution automatic liquid-feeding
Equipment includes connected cleaning solution chemicals dosing plant 7, cleaning solution circulating box 8 and graphite heat exchanger 10, cleaning solution chemicals dosing plant 7 and washes
Washing liquid circulating box 8 is used for cleaning solution automatic feeding, conveying, and graphite heat exchanger 10 is used to cool to cleaning solution.The cleaning solution can be with
Select as alkali lye.
In concrete application example, plate type heat exchanger 9 is provided between biological deodorizing unit 12 and chemical scrubber 6, is used
To cool down the flue gas after being handled through chemical scrubber 6, make the existence of microorganism in flue-gas temperature appropriate biological odor removal 12.
In concrete application example, it is connected between present apparatus unit by connecting line, and be provided with deodorization blower fan
3rd, centrifugal blower 11, are conveyed to foul smell and flue gas.In the tail end of the present apparatus, i.e. the rear end of biological deodorizing unit 12 is provided with row
Inflator 13, for the tail gas after emission treatment, the height of aiutage 13 is 15 meters or so in this example.
As shown in Fig. 2 the workflow for the utility model in actual applications, its step is:
S1:Pyrohydrolysis foul smell washs and exchanged heat;The foul smell of pyrohydrolysis release of pressure is cooled, removes in pyrohydrolysis foul smell and carries secretly
Vapor and sludge, and remove part odorant in foul smell.
In concrete application example, high-temperature-hot-water solution foul smell (typically up to 180 DEG C) is reduced to by washing and cooling
20~40 DEG C, and remove the sludge and vapor carried secretly in foul smell.By cooling, the utility model will can be disliked partly in pyrohydrolysis
Sordes matter is from gas phase conversion to liquid phase, and clearance is about 20%.In the step heat transmission equipment can according to actual needs, select be
Plate type heat exchanger or other kinds of heat exchanger.
S2:Burn deodorization;Foul smell is removed by way of burning;I.e. using natural gas as fuel, the sulfur-bearing in foul smell is had
The foul gas such as machine thing, hydrogen sulfide, trimethylamine, benezene material are converted into oxysulfide, carbon dioxide and vapor.
In concrete application example, fuel used can use the biogas that anaerobic sludge digestion is produced.Such as, with natural gas
Or biogas is fuel, burning removes hydrogen sulfide and organic odor gas in pyrohydrolysis, and ignition temperature is 600~1100 DEG C, preferably
For 850~1000 DEG C, foul smell is first exchanged heat before entering incinerator with incinerator smoke, is burnt afterwards into incinerator,
Foul smell is substantially transitioned to oxysulfide, carbon dioxide, water and a small amount of nitrogen oxides after burning.The step foul smell clearance
99.9%.
In specific application, exiting flue gas can be made to be exchanged heat with import foul smell, improves intake air temperature, reduce energy consumption,
Exit gas temperature is reduced simultaneously, reduces follow-up cooling energy consumption.
S3:Chemical washing deodorization;Oxysulfide in flue gas is removed and imperfect combustion a small amount of by chemical washing
Hydrogen sulfide.
In concrete application example, the detergent used can be selected for sodium hydroxide, pH value of solution=13~14 are configured.
Such as, the odorant such as sulfureous in flue gas oxide and unburned a small amount of hydrogen sulfide is removed by alkali liquid washing, the device is to sulphur oxygen
Compound clearance, more than 90%, is 80~85% to hydrogen sulfide removal rate.
S4:Biological deodorizing;
Using microorganism to the oxysulfide in foul smell, nitrogen oxides, unburned complete a small amount of hydrogen sulfide and organic evil
Odour is handled, and is translated into the inorganic matters such as carbon dioxide, water, sulfate radical, nitrate anion, and the step is to air inlet clearance
More than 90%, last foul smell qualified discharge.
In concrete application example, described microorganism is sulfur oxidizing bacterium group, nitrifying bacteria community and denitrification flora.
It the above is only preferred embodiment of the present utility model, protection domain of the present utility model is not limited merely to above-mentioned
Embodiment, all technical schemes belonged under the utility model thinking belong to protection domain of the present utility model.It should be pointed out that pair
For those skilled in the art, some improvements and modifications under the premise of the utility model principle is not departed from,
It should be regarded as protection domain of the present utility model.
Claims (4)
1. a kind of device for the high concentration foul gas processing that sludge pyrohydrolysis is produced, it is characterised in that including:
Heat exchange unit (2) is washed, the foul smell of pyrohydrolysis release of pressure is cooled by heat exchanger and washing tank, removed in pyrohydrolysis foul smell
The vapor and sludge of entrainment, and remove part odorant in foul smell;
Deodorization unit (1) is burned, using natural gas as fuel, the foul gas in foul smell is passed through into burning conversion;
Chemical scrubber (6), is connected with washing heat exchange unit (2) and the output end for burning deodorization unit (1), passes through chemical washing
Remove foul smell;
Biological deodorizing unit (12), is connected with the output end of chemical scrubber (6), odorant is degraded into two by microorganism
Carbonoxide and water, biological deodorizing unit (12) output end are discharged.
2. the device for the high concentration foul gas processing that sludge pyrohydrolysis according to claim 1 is produced, it is characterised in that
The tail end of the washing heat exchange unit (2) burns deodorization unit (1), the chemistry by a foul smell flue gas heat-exchange unit (4) connection
A flue gas fast cooling device (5) is set between scrubbing tower (6) and burning deodorization unit (1), the flue gas to cool down incinerator discharge.
3. the device for the high concentration foul gas processing that sludge pyrohydrolysis according to claim 1 is produced, it is characterised in that
The chemical scrubber (6) is connected with cleaning solution automatic liquid-feeding equipment, and the cleaning solution automatic liquid-feeding equipment includes connected wash
Wash liquid chemicals dosing plant (7), cleaning solution circulating box (8) and graphite heat exchanger (10), the cleaning solution chemicals dosing plant (7) and cleaning solution
Circulating box (8) is used for cleaning solution automatic feeding, conveying, and the graphite heat exchanger (10) is used to cool to cleaning solution.
4. the dress for the high concentration foul gas processing that the sludge pyrohydrolysis according to any one in claims 1 to 3 is produced
Put, it is characterised in that be provided with plate type heat exchanger (9) between the biological deodorizing unit (12) and chemical scrubber (6), be used to
Cool down the flue gas after being handled through chemical scrubber (6).
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CN201621471349.4U CN206435049U (en) | 2016-12-29 | 2016-12-29 | A kind of device for the high concentration foul gas processing that sludge pyrohydrolysis is produced |
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CN201621471349.4U CN206435049U (en) | 2016-12-29 | 2016-12-29 | A kind of device for the high concentration foul gas processing that sludge pyrohydrolysis is produced |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106621791A (en) * | 2016-12-29 | 2017-05-10 | 湖南军信污泥处置有限公司 | Method and device for treating high-concentration foul gas produced by sludge thermal-hydrolysis |
CN108371882A (en) * | 2018-05-02 | 2018-08-07 | 刘波 | A kind of refuse landfill stench processing system and its processing method |
CN111001277A (en) * | 2019-12-26 | 2020-04-14 | 四川深蓝环保科技有限公司 | Hydrothermal or pyrohydrolysis tail gas resource utilization system and method |
CN112607982A (en) * | 2020-12-16 | 2021-04-06 | 湖南军信环保股份有限公司 | Sludge pyrohydrolysis system and sludge anaerobic digestion system |
CN114471068A (en) * | 2021-12-09 | 2022-05-13 | 武汉钢铁有限公司 | Comprehensive treatment method for sludge odor |
-
2016
- 2016-12-29 CN CN201621471349.4U patent/CN206435049U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106621791A (en) * | 2016-12-29 | 2017-05-10 | 湖南军信污泥处置有限公司 | Method and device for treating high-concentration foul gas produced by sludge thermal-hydrolysis |
CN108371882A (en) * | 2018-05-02 | 2018-08-07 | 刘波 | A kind of refuse landfill stench processing system and its processing method |
CN111001277A (en) * | 2019-12-26 | 2020-04-14 | 四川深蓝环保科技有限公司 | Hydrothermal or pyrohydrolysis tail gas resource utilization system and method |
CN112607982A (en) * | 2020-12-16 | 2021-04-06 | 湖南军信环保股份有限公司 | Sludge pyrohydrolysis system and sludge anaerobic digestion system |
CN114471068A (en) * | 2021-12-09 | 2022-05-13 | 武汉钢铁有限公司 | Comprehensive treatment method for sludge odor |
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