CN206426417U - A kind of external cooling system of special-shaped ring set injection molding part - Google Patents
A kind of external cooling system of special-shaped ring set injection molding part Download PDFInfo
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- CN206426417U CN206426417U CN201621477790.3U CN201621477790U CN206426417U CN 206426417 U CN206426417 U CN 206426417U CN 201621477790 U CN201621477790 U CN 201621477790U CN 206426417 U CN206426417 U CN 206426417U
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- Prior art keywords
- cooling system
- special
- shaped ring
- conveyer belt
- injection molding
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- 238000001816 cooling Methods 0.000 title claims abstract description 57
- 238000001746 injection moulding Methods 0.000 title claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- IXSZQYVWNJNRAL-UHFFFAOYSA-N etoxazole Chemical compound CCOC1=CC(C(C)(C)C)=CC=C1C1N=C(C=2C(=CC=CC=2F)F)OC1 IXSZQYVWNJNRAL-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of external cooling system of special-shaped ring set injection molding part, side by side located at injection-moulding device side.The external cooling system by frame, controller, conveyer belt and along conveyer belt arrange and position located at frame more than two sets fan modules, the conveyer belt and whole fan module bus access controllers are controlled, and it is cold that fan module packs into sector-style to the special-shaped ring being conveyed through on the way on conveyer belt.Using external cooling system of the present utility model, using conveyer belt in the slow injection molding part of high density decentralization from discharging to the speed transported operating personnel, and by the fan module of optional quantity configuration of according with one's environment on the way to the continuous air-cooling moulding of product, the comprehensive superior functions of many-side such as output efficiency is high, Product Precision guarantee is high, the reasonable reduction of cooling energy consumption are realized, and system operatio is easy, flexibility is strong.
Description
Technical field
The utility model is related to a kind of supporting peripheral hardware of injection machine, more particularly to it is a kind of for high-temperature injection molding part rationally,
Fast cooling, and the external cooling system of high energy efficiency utilization rate.
Background technology
Shooting Technique be it is a kind of can meet the selection process of various nonstandard shaped pieces processings, compared to tradition cutting,
Milling Machining operating type is rushed, with one-shot forming, the significant advantage being produced on a large scale, however, due to the shape of injecting products
Diversity, one product of correspondence generally requires stand-alone development and manufactured experimently repeatedly, can be put into after the required precision to reach product
Large-scale production.But for some baroque products, such as the special-shaped ring set of circumferential detailed structure polytropy is single
The difficulty of processing of one injection mold cavity is infinitely amplified, and die cavity is difficult to be protected to the requirement on machining accuracy in special-shaped ring set full width face
Barrier, the excess process of any one angle can all cause that all that has been achieved is spoiled, mould is scrapped.This virtually causes very big cost wave
Take.
Technological break-through in terms of except mould, the high accuracy that the yields for product maintains to also reside in after product discharge is maintained
Aspect, this just has to be concerned about on product fast cooling.In the prior art to cold on injection molding part in injection-moulding device
But the solution shaped has many kinds, for example：Cooling liquid flowing channel is just added in mold design, so that equipment is in mold-closing injection
Afterwards to the instant cooling of product, sizing has been basically completed when discharging is molded.But the program is only applicable to some less parts
Manufacture, cooling energy consumption itself is smaller, and effect is relatively notable, and is unsuitable for the larger inclined heavy parts of single part quality, because
The machined parameters such as injection temperature, the injection pressure of this product are generally set very high, and product cools down realization in mould may
Property is extremely low.And there is a kind of use in water cooling pond that injection molding part directly discharges to carry out fast cooling, but this scheme is same
Sample is not proper, and reason is that cooling effect is notable when product starts that water temperature is relatively low in production beginning, cooling bay, and with production by
Gradually carry out, increasing high-temperature product is placed into cooling bay, this just proposes great choose to the maintenance of cooling bay water temperature
War.The heat energy of transfer is a considerable data required for the product cooling of certain amount scale, it is necessary to keep coolant
The circulation of certain efficiency and supplying party can deal with, and alternating of the product in cooling bay also becomes need to capture new and asked
Topic.
It can be seen that, conventional water-cooling pattern can not meet the production requirement of similar injecting products and be attacked, it is necessary to carry out technology to it
Close, seek a kind of efficient, low energy consumption, the product cooling solution of high yield.And directly in injection-moulding device or outside board
Fixed position is air-cooled to injection molding part progress, it is also apparent that not being a reasonable program for being suitable to adopt, because injection-moulding device
Once start carries out automating periodic production operation just program controlly, the compression process cycle is necessarily required to improve production capacity,
Any possibility of air-cooled retention of above-mentioned two situations will not be given.
The content of the invention
In view of the defect that above-mentioned prior art is present, the purpose of this utility model is to propose a kind of special-shaped ring set injection molding
The external cooling system of part.
The purpose of this utility model will be achieved by the following technical programs：Outside a kind of special-shaped ring set injection molding part
Formula cooling system is put, side by side located at injection-moulding device side, it is characterised in that：The external cooling system by frame, controller,
Conveyer belt and more than the two sets fan modules that frame is located at along conveyer belt arrangement and positioning, the conveyer belt and whole fan modules
Bus access controller is controlled, and it is cold that fan module packs into sector-style to the special-shaped ring being conveyed through on the way on conveyer belt.
Further, the conveyer belt be based on frame length to and set, and transmission belt surface be set to band damp relief type
Lines.
Further, the frame is provided with height adjusting screw rod in the bottom at nearly feeding end, and the frame passes through height
Adjusting screw rod is horizontal and feeding end is high, discharging end is low it is skewed between switch.
Further, the external cooling system is provided with ten sets of fan modules being sequentially arranged along conveyer belt, and each
Cover the fan module and be controlled by controller independence staring and stopping operation.
Further, workshop room temperature is less than in the state of 25 DEG C, and interval is started along conveyer belt feed direction control
Or continuous part fan module, gentle cooling.
Further, workshop room temperature is met or exceeded in the state of 25 DEG C, and control starts all fan modules, strength and dropped
Temperature.
Yet further, often cover the fan module have conveyor width to and two fans setting.
Further, each set detachable attaching of fan module is positioned in frame and each other apart from adjustable.
Further, to be controlled by controller running speed adjustable for the conveyer belt.
Using external cooling system of the present utility model, its advantage is presented as conscientiously：Using conveyer belt highly dense
The slow injection molding part of degree decentralization passes through optional quantity configuration of according with one's environment on the way from discharging to the speed transported operating personnel
Fan module to the continuous air-cooling moulding of product, realize that output efficiency is high, Product Precision ensures that high, cooling energy consumption is rationally reduced
Deng the comprehensive superior function of many-side, and system operatio is easy, flexibility is strong.
Brief description of the drawings
Fig. 1 is the overall architecture simplified schematic diagram of the utility model external cooling system and injection-moulding device.
Embodiment
Just accompanying drawing in conjunction with the embodiments, is described in further detail to embodiment of the present utility model below, so that this
Utility model technical scheme is more readily understood, grasped.
As shown in figure 1, a kind of external cooling system for special-shaped ring set injection molding part that the utility model innovation is proposed,
Larger for this kind of quality, the quick cooling and shaping of the high injecting products of depanning product temperature provides practicable technology solution
Certainly scheme.From diagram, the external cooling system is located at the side of injection-moulding device 1 side by side, and the external cooling system is by machine
Frame 21, controller（It is not shown）, conveyer belt 22 and arranged along conveyer belt 22 and position more than the two sets fan moulds located at frame 21
Group, it is illustrated that be five groups in embodiment.The conveyer belt 22 and whole bus Access Controls of fan module 231,232,233,234,235
Device is controlled, and fan module carries out air-cooled to the special-shaped ring set 4 being conveyed through on the way on conveyer belt.
From the point of view of the further refinement scheme of above-described embodiment, the conveyer belt 22 be based on the length of frame 21 to and set, and transmission
The relief type lines with damping is set to 22 surfaces（It is not shown）, it is intended to increase the frictional force of product on a moving belt, prevent from passing
Send band to cross product after inclination and slide accumulation, cause damage.Here, two aspects need to be concerned with for the conveyer belt, its
One to be controlled by controller running speed adjustable, i.e., influenceed according to product cooling effect by environment temperature, when opening all fan modules
Still the product of conveyer belt tail end can not be cooled to required temperature, then line speed can be slowed down, when increasing air-cooled with this
Between.Vice versa.Second, frame 21 is provided with height adjusting screw rod 24 in the bottom at nearly feeding end, frame 21 is adjusted by height
Screw rod 24 is horizontal and feeding end is high, discharging end is low it is skewed between switch.
Furthermore, above-mentioned every suit fan module have conveyor width to and two fans 3 setting and be controlled by controller
Respective independent staring and stopping operation.Due to differing greatly for four seasons weather, workshop room temperature also has corresponding change.Make in specific cooling
During industry, be such as less than for autumn and winter workshop room temperature in the state of 25 DEG C, then due to product originally experience environment cooling velocity it is very fast,
So it need to only control to start part fan module be spaced or continuous, gentle cooling along conveyer belt feed direction.And as being the summer
Season workshop room temperature more than 25 DEG C in the state of, then necessary control starts all fan modules, strength and cooled, and also needs in some cases
Line speed is slowed down, required temperature is reached to meet product cooling.
In addition, above-mentioned each set detachable attaching of fan module is positioned in frame and each other apart from adjustable.This is external
Formula cooling system application flexibility is stronger.Certainly the implementation for removing above-mentioned five groups of fan modules makes an exception, and can also sequentially be arranged along conveyer belt
There is provided more powerful cooling capacity for ten sets of fan modules of row.
Using external cooling system of the present utility model, its advantage is presented as conscientiously：Using conveyer belt highly dense
The slow injection molding part of degree decentralization passes through optional quantity configuration of according with one's environment on the way from discharging to the speed transported operating personnel
Fan module to the continuous air-cooling moulding of product, realize that output efficiency is high, Product Precision ensures that high, cooling energy consumption is rationally reduced
Deng the comprehensive superior function of many-side, and system operatio is easy, flexibility is strong.
The utility model still has numerous embodiments, all technologies formed by all use equivalents or equivalent transformation
Scheme, all falls within protection domain of the present utility model.
Claims (9)
1. a kind of external cooling system of special-shaped ring set injection molding part, side by side located at injection-moulding device side, it is characterised in that：
The external cooling system is by frame, controller, conveyer belt and arranges and is positioned located at more than two sets of frame along conveyer belt
Fan module, the conveyer belt and whole fan module bus access controller are controlled, fan module on conveyer belt on the way
It is cold that the special-shaped ring being conveyed through packs into sector-style.
2. the external cooling system of special-shaped ring set injection molding part according to claim 1, it is characterised in that：The transmission
Band based on frame length to and set, and transmission belt surface be set to band damp relief type lines.
3. the external cooling system of special-shaped ring set injection molding part according to claim 1 or claim 2, it is characterised in that：It is described
Frame is provided with height adjusting screw rod in the bottom at nearly feeding end, and the frame is by height adjusting screw rod at horizontal and feeding end
Skewed low switching of high, discharging end.
4. the external cooling system of special-shaped ring set injection molding part according to claim 1, it is characterised in that：It is described external
Formula cooling system is provided with ten sets of fan modules being sequentially arranged along conveyer belt, and fan module is controlled by controller described in every suit
Independent staring and stopping operation.
5. the external cooling system of special-shaped ring set injection molding part according to claim 4, it is characterised in that：Workshop room temperature
In the state of 25 DEG C, along conveyer belt feed direction control startup interval or continuous part fan module, gently
Cooling.
6. the external cooling system of special-shaped ring set injection molding part according to claim 4, it is characterised in that：Workshop room temperature
Meet or exceed in the state of 25 DEG C, control starts all fan modules, strength and cooled.
7. the external cooling system of special-shaped ring set injection molding part according to claim 1,4,5 or 6, it is characterised in that：
Often cover the fan module have conveyor width to and two fans setting.
8. the external cooling system of special-shaped ring set injection molding part according to claim 1, it is characterised in that：Each set fan
The detachable attaching of module is positioned in frame and each other apart from adjustable.
9. the external cooling system of special-shaped ring set injection molding part according to claim 1, it is characterised in that：The transmission
It is adjustable that band is controlled by controller running speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621477790.3U CN206426417U (en) | 2016-12-30 | 2016-12-30 | A kind of external cooling system of special-shaped ring set injection molding part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621477790.3U CN206426417U (en) | 2016-12-30 | 2016-12-30 | A kind of external cooling system of special-shaped ring set injection molding part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206426417U true CN206426417U (en) | 2017-08-22 |
Family
ID=59585695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621477790.3U Expired - Fee Related CN206426417U (en) | 2016-12-30 | 2016-12-30 | A kind of external cooling system of special-shaped ring set injection molding part |
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| Country | Link |
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| CN (1) | CN206426417U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584799A (en) * | 2016-12-30 | 2017-04-26 | 苏州工业园区协利塑胶有限公司 | External cooling system of special-shaped loop injection molding component |
-
2016
- 2016-12-30 CN CN201621477790.3U patent/CN206426417U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584799A (en) * | 2016-12-30 | 2017-04-26 | 苏州工业园区协利塑胶有限公司 | External cooling system of special-shaped loop injection molding component |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170822 |