CN206421899U - Multiphase reactor - Google Patents
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Abstract
提供一种多相电抗器。多相电抗器构成为具备配置于中心部的第一芯(4)、设置于所述第一芯(4)的外侧并配置成相对于所述第一芯(4)的磁路呈环状的多个第二芯(1,2,3)以及卷绕在所述第二芯(1,2,3)上的一个或多个绕线(10,20,30)。由此,提供能够将各相的电感统一为固定的值的多相电抗器。
A polyphase reactor is provided. The multi-phase reactor is configured to include a first core (4) arranged at the center, and to be arranged outside the first core (4) in a ring shape with respect to a magnetic circuit of the first core (4). A plurality of second cores (1, 2, 3) and one or more winding wires (10, 20, 30) wound on the second cores (1, 2, 3). Thereby, a multi-phase reactor capable of unifying the inductance of each phase to a constant value is provided.
Description
技术领域technical field
本实用新型涉及一种能够在各相得到固定的电感的多相电抗器。The utility model relates to a multi-phase reactor capable of obtaining fixed inductance in each phase.
背景技术Background technique
以往,例如,三相电抗器使用于以产业用机器人、机床为首的设备,设置于电源侧(一次侧)与逆变器之间、或者电动机等的负载侧(二次侧)与逆变器之间,用于减少逆变器故障、改善功率因数。Conventionally, for example, three-phase reactors are used in equipment such as industrial robots and machine tools, and are installed between the power supply side (primary side) and the inverter, or between the load side (secondary side) of a motor and the like and the inverter. between, used to reduce inverter faults and improve power factor.
具体地说,将三相电抗器设置于逆变器的一次侧,来改善功率因数(应对谐波)、减少来自电源的涌流,或者将三相电抗器设置于逆变器的二次侧,来减轻逆变器运转时的电动机噪音、应对涌流。此外,在本说明书中,主要以三相电抗器为例来进行说明,但是本实用新型的应用不限于三相电抗器,也可以是三相以外的多相电抗器。Specifically, the three-phase reactor is installed on the primary side of the inverter to improve the power factor (to deal with harmonics), reduce the inrush current from the power supply, or install the three-phase reactor on the secondary side of the inverter, To reduce the motor noise when the inverter is running and deal with the inrush current. In addition, in this specification, three-phase reactors are mainly used as an example for description, but the application of the present invention is not limited to three-phase reactors, and multi-phase reactors other than three-phases may also be used.
另外,以往,作为多相电抗器,提出了各种方案。例如,一般来说,三相电抗器具有3个芯(铁芯)以及卷绕在这些芯上的3个绕线(线圈)。例如,日本特开平2-203507号公报(专利文献1)中公开了一种包括并排设置的3个绕线的三相电抗器。In addition, conventionally, various proposals have been made as multi-phase reactors. For example, generally, a three-phase reactor has three cores (iron cores) and three winding wires (coils) wound around these cores. For example, Japanese Patent Application Laid-Open No. 2-203507 (Patent Document 1) discloses a three-phase reactor including three windings arranged in parallel.
另外,国际公开第2014/033830号(专利文献2)中公开了以下内容:多个绕线各自的中心轴线绕着三相电抗器的中心轴线进行配置。这可以认为是将专利文献1的3个绕线部配置于正三角形的顶点的位置而不是横向并排。In addition, International Publication No. 2014/033830 (Patent Document 2) discloses that the respective central axes of the plurality of windings are arranged around the central axis of the three-phase reactor. This can be considered as arranging the three winding parts of Patent Document 1 at the vertices of the equilateral triangle instead of being arranged side by side.
并且,日本特开2008-177500号公报(专利文献3)中公开了一种使电抗可变的可变电抗器,该电抗器包括沿半径方向配置的6个直线磁芯、将这些直线磁芯连结的连结磁芯以及卷绕在直线磁芯和连结磁芯上的绕线。另外,为了使电抗可变,未设置空隙部。In addition, Japanese Patent Application Laid-Open No. 2008-177500 (Patent Document 3) discloses a varactor for variable reactance. The reactor includes six linear magnetic cores arranged in the radial direction, and these linear magnetic cores are Core-bonded bonded cores, and wires wound around linear cores and bonded cores. In addition, in order to make the reactance variable, no void is provided.
以往,例如,作为三相电抗器,一般来说,在上部芯与下部芯之间,以相对于下部芯设置规定的空隙的方式,沿横向并排配置分别卷绕有绕线的3个芯(绕线芯)。这种三相电抗器例如相对于中央的绕线芯的中心线呈线对称。Conventionally, for example, as a three-phase reactor, generally, three cores ( winding core). Such a three-phase reactor is, for example, line-symmetrical with respect to the center line of the central winding core.
然而,由线对称的3个绕线芯形成的三相电抗器存在以下问题:中央的绕线芯(绕线)与两端的绕线芯不平衡,因此难以使R相、S相以及T相这3个相的电感统一为固定的值。However, a three-phase reactor formed of three wire-symmetric winding cores has the following problem: the winding core (winding) in the center is unbalanced with the winding cores at both ends, so it is difficult to make R-phase, S-phase, and T-phase The inductances of these three phases are unified to a fixed value.
本实用新型的目的在于鉴于上述以往技术的问题来提供一种能够将各相的电感统一为固定的值的多相电抗器。An object of the present invention is to provide a multi-phase reactor capable of unifying the inductance of each phase to a fixed value in view of the above-mentioned problems of the prior art.
实用新型内容Utility model content
根据本实用新型所涉及的一个实施方式,提供一种多相电抗器,该多相电抗器具备:配置于中心部的第一芯;设置于所述第一芯的外侧并配置成相对于所述第一芯的磁路呈环状的多个第二芯;以及卷绕在所述第二芯上的一个或多个绕线。According to one embodiment of the present invention, there is provided a multi-phase reactor comprising: a first core arranged at a central part; a plurality of second cores in which the magnetic circuit of the first core is annular; and one or more winding wires wound on the second cores.
优选的是,所述第二芯形成为同一形状,另外,所述第二芯绕着所述第一芯配置成相对于该第一芯的中心呈旋转对称。在此,优选的是,在所述第一芯的外侧与所述第二芯之间设置有规定的空隙。另外,所述多相电抗器也可以还具备空隙构件,该空隙构件设置于所述第一芯的外侧与所述第二芯之间,具有规定的厚度。Preferably, the second cores are formed in the same shape, and the second cores are arranged around the first core in rotational symmetry with respect to the center of the first core. Here, it is preferable that a predetermined gap is provided between the outer side of the first core and the second core. In addition, the multi-phase reactor may further include a gap member provided between the outer side of the first core and the second core and having a predetermined thickness.
也可以是,所述第二芯以形成为一体的方式包括2个放射状腿部和外周部,2个所述放射状腿部的一端面向所述第一芯的外侧呈放射状延伸,所述外周部将2个所述放射状腿部的另一端连接,各个所述绕线卷绕在对应的所述放射状腿部上。能够使所述第一芯的外侧形状为与多个所述第二芯的所述放射状腿部的一端的形状对应的圆形形状、或者与多个所述第二芯的所述放射状腿部的一端的形状对应的多边形形状。It is also possible that the second core includes two radial legs and an outer peripheral part integrally formed, and one end of the two radial legs extends radially toward the outside of the first core, and the outer peripheral part The other ends of the two radial legs are connected, and each of the winding wires is wound around the corresponding radial legs. The outer shape of the first core can be a circular shape corresponding to the shape of one end of the radial leg of the plurality of second cores, or a circular shape corresponding to the shape of the radial leg of the plurality of second cores. The shape of one end corresponds to the shape of the polygon.
优选的是,所述多相电抗器还具备芯固定构件,该芯固定构件设置于相邻的2个所述第二芯的外周部之间。另外,也可以是,所述芯固定构件由与多个所述第二芯不同的材质形成,或者以与多个所述第二芯相同的材质与所述第二芯形成为一体。并且,还可以是,所述芯固定构件同所述第二芯的外周部形成为圆形形状。Preferably, the multiphase reactor further includes a core fixing member provided between outer peripheral portions of two adjacent second cores. In addition, the core fixing member may be formed of a material different from that of the plurality of second cores, or formed integrally with the second cores of the same material as that of the plurality of second cores. Furthermore, the core fixing member may be formed in a circular shape with the outer peripheral portion of the second core.
也可以是,所述芯固定构件是为了组装或者固定所述多相电抗器而使用的。另外,优选的是,所述芯固定构件分别具有规定的孔。所述多相电抗器也可以是应用三相交流的三相电抗器。在此,多个所述第二芯设置有3的整数倍个,卷绕在3的整数倍个所述第二芯上的绕线能够汇总为3个。The core fixing member may be used for assembling or fixing the multiphase reactor. In addition, it is preferable that each of the core fixing members has predetermined holes. The multi-phase reactor may also be a three-phase reactor using three-phase AC. Here, an integer multiple of 3 is provided as a plurality of the second cores, and the winding wires wound on the integer multiples of 3 of the second cores can be aggregated into three.
附图说明Description of drawings
图1是用于说明本实用新型所涉及的多相电抗器的第一实施例的图。FIG. 1 is a diagram for explaining a first embodiment of a multiphase reactor according to the present invention.
图2是示意性地表示图1所示的第一实施例的多相电抗器的立体图。Fig. 2 is a perspective view schematically showing the multiphase reactor of the first embodiment shown in Fig. 1 .
图3是用于说明本实用新型所涉及的多相电抗器的第二实施例的图。Fig. 3 is a diagram for explaining a second embodiment of the multi-phase reactor according to the present invention.
图4是用于说明本实用新型所涉及的多相电抗器的第三实施例的图。Fig. 4 is a diagram for explaining a third embodiment of the multiphase reactor according to the present invention.
图5是用于说明本实用新型所涉及的多相电抗器的第四实施例的图。Fig. 5 is a diagram for explaining a fourth embodiment of the multiphase reactor according to the present invention.
图6是用于说明本实用新型所涉及的多相电抗器的第五实施例的图。Fig. 6 is a diagram for explaining a fifth embodiment of the multiphase reactor according to the present invention.
图7是用于说明本实用新型所涉及的多相电抗器的第六实施例的图。Fig. 7 is a diagram for explaining a sixth embodiment of the multiphase reactor according to the present invention.
图8是表示对图7所示的多相电抗器提供的三相交流的一例的波形图。FIG. 8 is a waveform diagram showing an example of a three-phase AC supplied to the multiphase reactor shown in FIG. 7 .
图9是用于说明图7所示的多相电抗器的动作的图(其1)。Fig. 9 is a diagram (Part 1) for explaining the operation of the multi-phase reactor shown in Fig. 7 .
图10是用于说明图7所示的多相电抗器的动作的图(其2)。Fig. 10 is a diagram (part 2) for explaining the operation of the multiphase reactor shown in Fig. 7 .
图11是用于说明图7所示的多相电抗器的动作的图(其3)。Fig. 11 is a diagram (Part 3) for explaining the operation of the multi-phase reactor shown in Fig. 7 .
图12是用于说明以往的多相电抗器的一例的图。FIG. 12 is a diagram illustrating an example of a conventional multiphase reactor.
具体实施方式detailed description
首先,在详细叙述本实用新型所涉及的多相电抗器的实施例之前,参照图12来说明以往的多相电抗器的一例及其问题点。图12是用于说明以往的多相电抗器的一例的图,用于说明三相电抗器的一例。First, before describing in detail an embodiment of the multiphase reactor according to the present invention, an example of a conventional multiphase reactor and its problems will be described with reference to FIG. 12 . FIG. 12 is a diagram for explaining an example of a conventional multi-phase reactor, and is used for explaining an example of a three-phase reactor.
如图12所示,三相电抗器包括上部芯104、下部芯105以及分别卷绕有R相、S相及T相用的绕线110~130的3个绕线芯101~103。As shown in FIG. 12 , the three-phase reactor includes an upper core 104 , a lower core 105 , and three winding cores 101 to 103 around which winding wires 110 to 130 for R phase, S phase, and T phase are respectively wound.
绕线芯101~103分别以隔着空隙d10的方式配置于上部芯104与下部芯105之间,例如,在R相用的绕线芯101上卷绕有绕线110,在S相用的绕线芯102上卷绕有绕线120,而且,在T相用的绕线芯103上卷绕有绕线130。The winding cores 101 to 103 are respectively disposed between the upper core 104 and the lower core 105 with a gap d10 interposed therebetween. A winding 120 is wound around the winding core 102 , and a winding 130 is wound around the T-phase winding core 103 .
在此,为了使R相、S相以及T相各自的电感固定,例如,使绕线芯101~103各自的材质、形状以及粗细相同,另外,使绕线芯101~103的配置为等间隔。并且,使绕线110~130各自的匝数以及线材的材质和粗细等相同。Here, in order to fix the inductance of each of the R-phase, S-phase, and T-phase, for example, the material, shape, and thickness of each of the winding cores 101 to 103 are made the same, and the winding cores 101 to 103 are arranged at equal intervals. . In addition, the number of turns of each of the winding wires 110 to 130 and the material, thickness, and the like of the wire rod are made the same.
即,在如图12所示的侧视图中,卷绕有绕线110~130的绕线芯101~103相对于沿上下方向将中央的绕线芯102的中心连结的直线L1-L1呈线对称。That is, in a side view as shown in FIG. 12 , the winding cores 101 to 103 around which the winding wires 110 to 130 are wound are aligned with respect to the straight line L1-L1 connecting the centers of the central winding cores 102 in the vertical direction. symmetry.
然而,在如图12所示的相对于直线L1-L1呈线对称的三相电抗器中,存在以下问题:中央的绕线芯102(绕线120)与两端的绕线芯101、103(绕线110、130)无论如何都是不平衡的,难以使R相、S相以及T相的电感为固定的值。However, in the three-phase reactor that is line-symmetrical with respect to the straight line L1-L1 as shown in FIG. The windings (110, 130) are unbalanced anyway, and it is difficult to make the inductances of the R-phase, S-phase, and T-phase constant.
下面,参照附图来详细叙述本实用新型所涉及的多相电抗器的实施例。此外,在下面的记载中,以三相电抗器为例来进行说明,但是本实用新型的应用不限定于三相电抗器,能够广泛应用于在各相要求固定的电感的多相电抗器。另外,本实用新型所涉及的多相电抗器不限定于设置于产业用机器人、机床中的逆变器的一次侧和二次侧,能够应用于各种设备。Hereinafter, embodiments of the multi-phase reactor according to the present invention will be described in detail with reference to the accompanying drawings. In addition, in the following description, a three-phase reactor will be described as an example, but the application of the present invention is not limited to the three-phase reactor, and can be widely applied to multi-phase reactors requiring fixed inductance for each phase. In addition, the multiphase reactor according to the present invention is not limited to the primary side and the secondary side of inverters installed in industrial robots and machine tools, and can be applied to various devices.
图1是用于说明本实用新型所涉及的多相电抗器的第一实施例的图,示意性地表示应用三相交流的三相电抗器的例子。在图1中,参照标记1表示三相交流(R相、S相以及T相)中的R相用的芯(绕线芯:第二芯),2表示S相用的绕线芯(第二芯),3表示T相用的绕线芯(第二芯),而且4表示中心部芯(第一芯)。FIG. 1 is a diagram for explaining a first embodiment of a multiphase reactor according to the present invention, and schematically shows an example of a three-phase reactor to which three-phase alternating current is applied. In FIG. 1 , reference numeral 1 denotes a core (winding core: second core) for the R phase in three-phase AC (R phase, S phase, and T phase), and 2 denotes a winding core for the S phase (the second core). 2 cores), 3 denotes a winding core (second core) for the T phase, and 4 denotes a center core (first core).
另外,参照标记10表示卷绕在R相用的芯1上的绕线、20表示卷绕在S相用的芯2上的绕线,30表示卷绕在T相用的芯3上的绕线。即,第一实施例的三相(多相)电抗器包括配置于中心部的中心部芯4、设置于中心部芯4的外侧的3个绕线芯1、2、3以及分别卷绕在这3个绕线芯1、2、3上的3个绕线10、20、30。In addition, reference numeral 10 denotes a winding wire wound on the core 1 for the R phase, 20 denotes a winding wire wound around the core 2 for the S phase, and 30 denotes a winding wire wound around the core 3 for the T phase. Wire. That is, the three-phase (multi-phase) reactor of the first embodiment includes a central core 4 disposed at the central portion, three winding cores 1, 2, and 3 disposed outside the central core 4, and wound around Three winding wires 10 , 20 , 30 on these three winding cores 1 , 2 , 3 .
在此,3个绕线芯1、2、3相对于中心部芯4配置成各自的磁路MP1、MP2、MP3呈环状。另外,在中心部芯4的外侧与各个绕线芯1、2、3的两端之间设置有空隙d。在此,若作为磁路来考虑,则在设置空隙部d的情况下,通常空隙部d的磁阻为电抗器的电感的主导因素,根据空隙部d来决定电感值。一般来说,到大电流为止,电感值为固定的值。另一方面,当使空隙部d变小或者使空隙部d为零时,构成铁芯的铁、电磁钢板的磁阻成为电感的主导因素,一般来说,以低电流时为主要对象。另外,在设置空隙部d的情况下和使空隙部d变小或者使空隙部d为零的情况下,电抗器的尺寸也大不相同。Here, the three winding cores 1 , 2 , and 3 are arranged with respect to the center core 4 such that respective magnetic paths MP1 , MP2 , and MP3 form ring shapes. In addition, a gap d is provided between the outer side of the center core 4 and both ends of the respective winding cores 1 , 2 , 3 . Here, when considered as a magnetic circuit, when the gap d is provided, the reluctance of the gap d is usually a dominant factor of the inductance of the reactor, and the inductance value is determined according to the gap d. In general, the inductance value is constant up to a large current. On the other hand, when the gap d is made small or zero, the reluctance of the iron constituting the iron core and the magnetic steel sheet becomes a dominant factor in the inductance, and generally speaking, it mainly applies to low current. In addition, the size of the reactor is also greatly different between the case where the gap d is provided and the case where the gap d is reduced or made zero.
另外,使绕线芯1、2、3的形状相同且使相邻的2个绕线芯(1与2、2与3、3与1)之间的距离相等。即,3个绕线芯1、2、3绕着中心部芯4配置成相对于该中心部芯4的中心呈旋转对称。此外,作为电抗器,从设置电感的观点出发,绕线芯1、2、3的形状也可以不是同一形状,即使不配置成旋转对称,在物理上也不存在问题。并且,当然空隙部d的大小也是,即使绕线芯1、2、3的空隙部d不相同,在物理上也不存在问题。In addition, the shapes of winding cores 1, 2, and 3 are the same, and the distances between adjacent two winding cores (1 and 2, 2 and 3, and 3 and 1) are made equal. That is, the three winding cores 1 , 2 , and 3 are arranged around the center core 4 so as to be rotationally symmetrical with respect to the center of the center core 4 . In addition, as a reactor, from the viewpoint of installing inductance, the shapes of winding cores 1, 2, and 3 do not have to be the same shape, and there is no physical problem even if they are not arranged in rotational symmetry. Also, of course, the size of the gap d is the same, and even if the gaps d of the winding cores 1, 2, and 3 are different, there is no physical problem.
并且,能够以相同材料形成(例如,将硅钢板等电磁钢板层叠来形成)3个绕线芯1、2、3,另外,使3个绕线10、20、30各自的线材的材质和粗细以及匝数和绕线间隔等相同。此外,能够应用已知的各种芯材料和芯形状来形成绕线芯1、2、3和中心部芯4。由此,3个绕线芯1、2、3(3个绕线10、20、30)形成为同等的绕线芯,具有相同的电感值。另外,在3个绕线芯1、2、3中设置有空隙的情况下,也同样地具有相同的电感值。在此,空隙只要存在于中心部芯4的磁路中即可,另外,如上所述,也有时不设置空隙。此外,与绕线芯1、2、3同样地,即使3个绕线10、20、30的匝数等不相同,在物理上也不存在问题。In addition, the three winding cores 1, 2, and 3 can be formed from the same material (for example, by laminating electrical steel sheets such as silicon steel sheets), and the materials and thicknesses of the respective wire materials of the three windings 10, 20, and 30 can be adjusted. As well as the number of turns and winding spacing, etc. are the same. In addition, known various core materials and core shapes can be applied to form the winding cores 1 , 2 , 3 and the center portion core 4 . Thereby, three winding cores 1, 2, and 3 (three winding wires 10, 20, and 30) form equivalent winding cores, and have the same inductance value. In addition, when the gap is provided in the three winding cores 1, 2, 3, they have the same inductance value in the same manner. Here, it is only necessary for the air gap to exist in the magnetic circuit of the center core 4 , and, as described above, there may be no air gap. In addition, similarly to the winding cores 1, 2, and 3, even if the number of turns of the three winding wires 10, 20, and 30 is different, there is no physical problem.
图2是示意性地表示图1所示的第一实施例的多相电抗器的立体图,示意性地表示图1所示的三相电抗器。如图2所示,例如通过上板51、下板52以及机壳53来保持具有中心部芯4和3个绕线10、20、30(3个绕线芯1、2、3)的三相电抗器。在此,在上板51、下板52以及机壳53中,例如也可以设置有维持空隙d并保持和固定中心部芯4与3个绕线芯1、2、3的位置关系的构件(未图示),或者形成有用于散出来自使用时的三相电抗器的热的散热用狭缝(未图示)等,这是理所当然的。FIG. 2 is a perspective view schematically showing the multi-phase reactor of the first embodiment shown in FIG. 1 , and schematically showing the three-phase reactor shown in FIG. 1 . As shown in FIG. 2 , for example, three wires with a central core 4 and three windings 10, 20, 30 (three winding cores 1, 2, 3) are held by an upper plate 51, a lower plate 52, and a case 53. phase reactor. Here, in the upper plate 51, the lower plate 52, and the casing 53, for example, a member ( Not shown), or heat dissipation slits (not shown) for dissipating heat from the three-phase reactor during use are naturally formed.
图3是用于说明本实用新型所涉及的多相电抗器的第二实施例的图,表示由绕着中心部芯4配置成在其周围呈旋转对称的6个绕线芯1a、2a、3a、1b、2b、3b(6个绕线10a、20a、30a、10b、20b、30b)形成的三相电抗器的例子。3 is a diagram for explaining a second embodiment of the polyphase reactor according to the present invention, showing six winding cores 1a, 2a, 3a, 1b, 2b, 3b (six windings 10a, 20a, 30a, 10b, 20b, 30b) are examples of three-phase reactors.
即,如图3所示,第二实施例的多相电抗器例如使卷绕在位于中心部芯4的相反侧的2个绕线芯1a和1b、2a和2b、3a和3b上的绕线10a和10b、20a和20b、30a和30b分别与R相、S相、T相对应地成为3个组,从而形成三相电抗器。在此,在各组的2个绕线10a和10b、20a和20b、30a和30b中,使各绕线的卷绕方向和连接等全部同等,这是不言而喻的。That is, as shown in FIG. 3 , the multiphase reactor of the second embodiment is, for example, wound on two winding cores 1a and 1b, 2a and 2b, 3a and 3b located on opposite sides of the central core 4. Three sets of lines 10a and 10b, 20a and 20b, and 30a and 30b correspond to R-phase, S-phase, and T, respectively, to form a three-phase reactor. Here, it goes without saying that the winding directions, connections, and the like of the respective sets of the two winding wires 10a and 10b, 20a and 20b, and 30a and 30b are all the same.
这样,例如,三相电抗器设置3的整数倍(在图3中为2倍)个绕线芯,使卷绕在该3的整数倍个绕线芯1a、2a、3a、1b、2b、3b上的绕线10a、20a、30a、10b、20b、30b汇总为R相、S相和T相这三个。在此,图3所示的多相电抗器也能够不以2个绕线为1组,而是直接使6个绕线10a、20a、30a、10b、20b、30b独立,由此作为六相电抗器来使用。In this way, for example, a three-phase reactor is provided with an integer multiple of 3 (2 times in FIG. 3 ) winding cores, so that winding cores 1a, 2a, 3a, 1b, 2b, The windings 10a, 20a, 30a, 10b, 20b, and 30b on 3b are collectively divided into three of R phase, S phase, and T phase. Here, the multi-phase reactor shown in FIG. 3 can also directly make the six windings 10a, 20a, 30a, 10b, 20b, and 30b independent instead of using two windings as a set, thereby forming a six-phase reactor. Reactors are used.
图4是用于说明本实用新型所涉及的多相电抗器的第三实施例的图,示意性地表示三相电抗器的例子。根据图4与前述的图1的比较可以明确的是,在第三实施例的三相电抗器中,各绕线芯(第二芯)1、2以及3分别包括2个放射状腿部11、13、21、23及31、33以及外周部12、22及32,所述2个放射状腿部的一端面向圆形形状的中心部芯(第一芯)41的外侧呈放射状延伸,所述外周部将2个放射状腿部的另一端连接。Fig. 4 is a diagram for explaining a third embodiment of the multi-phase reactor according to the present invention, and schematically shows an example of a three-phase reactor. According to the comparison between Fig. 4 and the aforementioned Fig. 1, it is clear that in the three-phase reactor of the third embodiment, each winding core (second core) 1, 2 and 3 includes two radial leg portions 11, 1 and 3 respectively. 13, 21, 23 and 31, 33 and the outer peripheral parts 12, 22 and 32, one end of the two radial legs faces the outer side of the circular central part core (first core) 41 and extends radially. Connect the other ends of the 2 radial legs.
各放射状腿部11、13、21、23以及31、33的一端的端面形状与圆形形状的中心部芯41的外周对应地呈圆弧状。另外,在各放射状腿部的一端与中心部芯41的外周之间设置有一定的空隙d。The end surface shape of one end of each radial leg part 11, 13, 21, 23 and 31, 33 is arc-shaped corresponding to the outer periphery of the circular center part core 41. As shown in FIG. In addition, a certain gap d is provided between one end of each radial leg and the outer periphery of the center core 41 .
在相邻的2个绕线芯1、2、3的外周部12、22、32之间分别设置有芯固定构件61、62、63。即,在绕线芯1的外周部12与绕线芯2的外周部22之间设置有芯固定构件61,在绕线芯2的外周部22与绕线芯3的外周部32之间设置有芯固定构件62,而且在绕线芯3的外周部32与绕线芯1的外周部12之间设置有芯固定构件63。Core fixing members 61 , 62 , 63 are respectively provided between outer peripheral portions 12 , 22 , 32 of two adjacent winding cores 1 , 2 , 3 . That is, the core fixing member 61 is provided between the outer peripheral portion 12 of the winding core 1 and the outer peripheral portion 22 of the winding core 2, and is provided between the outer peripheral portion 22 of the winding core 2 and the outer peripheral portion 32 of the winding core 3. There is a core fixing member 62 , and a core fixing member 63 is provided between the outer peripheral portion 32 of the winding core 3 and the outer peripheral portion 12 of the winding core 1 .
绕线芯1(2、3)的2个放射状腿部11、13(21、23、31、33)上分别卷绕有绕线11c、13c(21c、23c、31c、33c)。此外,使各个绕线芯1、2、3上的绕线11c、13c、21c、23c、31c、33c的卷绕方向和连接等全部同等。The winding wires 11c, 13c (21c, 23c, 31c, 33c) are respectively wound around the two radial leg portions 11, 13 (21, 23, 31, 33) of the winding core 1 (2, 3). In addition, the winding directions and connections of the winding wires 11c, 13c, 21c, 23c, 31c, and 33c on the respective winding cores 1, 2, and 3 are all made the same.
在此,如之后参照图8~图11所详细叙述的那样,卷绕有绕线的绕线芯1、2、3的磁通实质上是分开的,因此芯固定构件61、62、63不需要是与绕线芯相同的材质(例如电磁钢板),也能够为塑料等材质。并且,这些芯固定构件61、62、63例如形成有规定的孔(610、620、630),能够用于将三相电抗器固定。另外,也能够利用芯固定构件61、62、63来组装三相电抗器。Here, as will be described later in detail with reference to FIGS. It needs to be made of the same material as the winding core (for example, electromagnetic steel plate), and it can also be made of plastic or the like. Furthermore, these core fixing members 61 , 62 , 63 are formed with predetermined holes ( 610 , 620 , 630 ), for example, and can be used to fix a three-phase reactor. In addition, a three-phase reactor can also be assembled using the core fixing members 61 , 62 , and 63 .
图5是用于说明本实用新型所涉及的多相电抗器的第四实施例的图,中心部芯的形状与上述的第三实施例不同。即,如图5所示,在第四实施例的三相电抗器中,中心部芯42的外侧形状与3个绕线芯1、2、3的放射状腿部11、13、21、23、31、33的一端的形状对应地呈正六边形(六边形)形状。此外,各放射状腿部的一端的端面形状与正六边形形状的中心部芯42的各边对应地呈直线状。另外,在各放射状腿部的一端与中心部芯42的各边之间设置有一定的空隙d。Fig. 5 is a diagram for explaining a fourth embodiment of a polyphase reactor according to the present invention, and the shape of the central core is different from that of the third embodiment described above. That is, as shown in FIG. 5, in the three-phase reactor of the fourth embodiment, the outer shape of the central core 42 is compatible with the radial leg portions 11, 13, 21, 23, The shape of one end of 31, 33 is a regular hexagon (hexagon) shape correspondingly. In addition, the shape of the end surface of one end of each radial leg part is a linear shape corresponding to each side of the center part core 42 of a regular hexagonal shape. In addition, a certain gap d is provided between one end of each radial leg and each side of the center core 42 .
这样,中心部芯能够基于绕线芯的数量以及绕线芯的形状等而成为圆形形状、多边形形状之类的各种形状。此外,在利用硅钢板等电磁钢板来形成中心部芯的情况下,例如可以将相同形状的电磁钢板沿厚度(例如图2中的高度方向)层叠来形成中心部芯,只要对各个绕线芯给出相同的条件(不损坏对称性)即可,也能够利用截割芯(cut core)等来形成中心部芯。In this way, the central portion core can have various shapes such as a circular shape and a polygonal shape based on the number of winding cores, the shape of the winding core, and the like. In addition, in the case of using electrical steel sheets such as silicon steel sheets to form the central core, for example, electrical steel sheets of the same shape can be laminated in thickness (for example, in the height direction in FIG. 2 ) to form the central core, as long as each winding core Given the same conditions (without breaking the symmetry), it is also possible to form the center core by using a cut core or the like.
图6是用于说明本实用新型所涉及的多相电抗器的第五实施例的图,相对于参照图4来说明的第三实施例设置了厚度为d的空隙构件7。即,也可以使空隙构件7例如为如包裹圆柱形状的中心部芯41的外侧那样的厚度为d的圆筒形状,使绕线芯1、2、3的放射状腿部11、13、21、23、31、33各自的一端与该空隙构件7的外侧紧贴。FIG. 6 is a diagram for explaining a fifth embodiment of the multiphase reactor according to the present invention, in which a gap member 7 having a thickness d is provided with respect to the third embodiment described with reference to FIG. 4 . That is, it is also possible to make the gap member 7, for example, a cylindrical shape with a thickness d such as to wrap around the outer side of the cylindrical center core 41, and make the radial leg portions 11, 13, 21, One end of each of 23 , 31 , and 33 is in close contact with the outer side of the space member 7 .
在此,例如,在层叠圆形的电磁钢板来形成中心部芯41的情况下,通过空隙构件7来保持所层叠的多个圆形的电磁钢板,另外,能够利用空隙构件7的厚度来规定中心部芯41与各个绕线芯1、2、3之间的空隙d,因此能够减轻电抗器的组装作业的负担,并且使电抗器的特性稳定。另外,作为空隙构件7,能够应用以塑料为首的各种材料。Here, for example, when forming the center core 41 by laminating circular electrical steel sheets, the stacked plurality of circular electrical steel sheets are held by the gap member 7, and can be defined by the thickness of the gap member 7. The gap d between the center core 41 and each of the winding cores 1, 2, and 3 can reduce the burden on the assembly work of the reactor and stabilize the characteristics of the reactor. In addition, various materials including plastics can be applied as the gap member 7 .
此外,在图4~图6所示的第三~第五实施例中,在例如以塑料等与绕线芯1、2、3不同的材料形成芯固定构件61、62、63的情况下,能够在芯固定构件61、62、63中形成孔,利用该孔来用于组装或者固定三相电抗器。In addition, in the third to fifth embodiments shown in FIGS. 4 to 6, when the core fixing members 61, 62, and 63 are formed of a material different from the winding cores 1, 2, and 3, such as plastic, Holes can be formed in the core fixing members 61 , 62 , 63 and utilized for assembling or fixing the three-phase reactor.
图7是用于说明本实用新型所涉及的多相电抗器的第六实施例的图,在参照图4来说明的第三实施例中,将芯固定构件61、62、63与绕线芯1、2、3形成为一体。图8是表示对图7所示的多相电抗器提供的三相交流的一例的波形图。在此,在图7所示的多相电抗器中,外周部12、22、32同芯固定构件61、62、63形成同一圆形形状。7 is a diagram for explaining the sixth embodiment of the polyphase reactor according to the present invention. In the third embodiment described with reference to FIG. 1, 2, and 3 form one. FIG. 8 is a waveform diagram showing an example of a three-phase AC supplied to the multiphase reactor shown in FIG. 7 . Here, in the multiphase reactor shown in FIG. 7 , the outer peripheral portions 12 , 22 , 32 and the core fixing members 61 , 62 , 63 form the same circular shape.
如参照图4所说明的那样,各绕线芯1(2、3)的2个放射状腿部11、13(21、23、31、33)上分别卷绕有绕线11c、13c(21c、23c、31c、33c),使这些绕线11c、13c、21c、23c、31c、33c的卷绕方向和连接等全部同等。As explained with reference to FIG. 4 , winding wires 11c, 13c (21c, 23c, 31c, 33c), the winding directions and connections of these winding wires 11c, 13c, 21c, 23c, 31c, 33c are all the same.
在此,如图8所示的相位(电角度)相差120°的R相、S相以及T相用的三相交流电流流过各绕线芯1、2以及3的绕线11c、13c、21c、23c以及31c、33c。由此,产生如参照图9~图11说明的那样的磁场。图9~图11是用于说明图7所示的多相电抗器的动作的图,表示对图7所示的第六实施例的三相电抗器提供图8所示的三相交流时的情形。Here, as shown in FIG. 8, the three-phase alternating currents for the R phase, S phase, and T phase whose phases (electrical angles) differ by 120° flow through the winding wires 11c, 13c, 21c, 23c and 31c, 33c. Thereby, a magnetic field as described with reference to FIGS. 9 to 11 is generated. FIGS. 9 to 11 are diagrams for explaining the operation of the multiphase reactor shown in FIG. 7 , and show the situation when the three-phase AC shown in FIG. 8 is supplied to the three-phase reactor of the sixth embodiment shown in FIG. 7 . situation.
图9的(a)和图9的(b)表示图8所示的三相交流(电压、电流)的波形图中的电角度为0°的情况,图10的(a)和图10的(b)表示电角度为60°的情况,而且,图11的(a)和图11的(b)表示电角度为250°的情况。另外,图9的(a)、图10的(a)以及图11的(a)表示各自的电角度下的磁通线图,图9的(b)、图10的(b)以及图11的(b)表示各自的电角度下的磁通密度图。此外,磁通线图表示磁通的流动,磁通线图的线的间隔表示磁通的强度。另外,在图9的(a)、图9的(b)~图11的(a)、图11的(b)中,各个三相电抗器与使图7所示的三相电抗器顺时针旋转30°而得到的三相电抗器对应。(a) of Fig. 9 and (b) of Fig. 9 represent the situation that the electric angle in the waveform diagram of the three-phase alternating current (voltage, current) shown in Fig. 8 is 0 °, (a) of Fig. 10 and Fig. 10 (b) shows the case where the electrical angle is 60°, and FIG. 11(a) and FIG. 11(b) show the case where the electrical angle is 250°. In addition, (a) of FIG. 9, (a) of FIG. 10 and (a) of FIG. (b) shows the magnetic flux density diagram at each electrical angle. In addition, the magnetic flux diagram represents the flow of magnetic flux, and the interval between the lines of the magnetic flux diagram represents the intensity of magnetic flux. In addition, in FIG. 9(a), FIG. 9(b) to FIG. 11(a), and FIG. 11(b), each three-phase reactor and the three-phase reactor shown in FIG. 7 are clockwise The corresponding three-phase reactor obtained by rotating 30°.
首先,在图8所示的三相交流中,在电角度为0°的情况下,磁通线图和磁通密度图如图9的(a)和图9的(b)那样。即,可知放射状腿部11和13的磁通密度由于绕线芯1的绕线11c和13c而变大,绕线芯1中流通大的磁通。另外,可知绕线芯2、3中也流通规定的磁通,虽然比流过绕线芯1的磁通小。First, in the three-phase AC shown in FIG. 8 , when the electrical angle is 0°, the magnetic flux line diagram and the magnetic flux density diagram are as shown in FIG. 9( a ) and FIG. 9( b ). That is, it can be seen that the magnetic flux density of the radial leg portions 11 and 13 is increased by the winding wires 11 c and 13 c of the winding core 1 , and that a large magnetic flux flows through the winding core 1 . In addition, it can be seen that a predetermined magnetic flux flows through the winding cores 2 and 3 , though it is smaller than the magnetic flux flowing through the winding core 1 .
与此相对,可知在相邻的2个绕线芯的外周部12与22、22与32、32与12之间、即与位于绕线芯1、2、3之间的芯固定构件61、62、63对应的位置没有磁通流动。In contrast, it can be seen that between the outer peripheral parts 12 and 22, 22 and 32, and 32 and 12 of two adjacent winding cores, that is, between the winding cores 1, 2, and 3, the core fixing member 61, The positions corresponding to 62 and 63 have no magnetic flux flow.
接着,在图8所示的三相交流中,在电角度为60°的情况下,磁通线图和磁通密度图如图10的(a)和图10的(b)那样。即,可知放射状腿部31和33的磁通密度由于绕线芯3的绕线31c和33c而变大,绕线芯3中流通大的磁通。另外,可知绕线芯1、2中也流通规定的磁通,虽然比流过绕线芯3的磁通小。Next, in the three-phase AC shown in FIG. 8 , when the electrical angle is 60°, the magnetic flux line diagram and the magnetic flux density diagram are as shown in FIG. 10( a ) and FIG. 10 ( b ). That is, it can be seen that the magnetic flux density of the radial leg portions 31 and 33 is increased by the winding wires 31 c and 33 c of the winding core 3 , and that a large magnetic flux flows through the winding core 3 . In addition, it can be seen that a predetermined magnetic flux flows through the winding cores 1 and 2 , though it is smaller than the magnetic flux flowing through the winding core 3 .
与此相对,可知在相邻的2个绕线芯的外周部12与22、22与32、32与12之间、即与位于绕线芯1、2、3之间的芯固定构件61、62、63对应的位置没有磁通流动。In contrast, it can be seen that between the outer peripheral parts 12 and 22, 22 and 32, and 32 and 12 of two adjacent winding cores, that is, between the winding cores 1, 2, and 3, the core fixing member 61, The positions corresponding to 62 and 63 have no magnetic flux flow.
另外,在图8所示的三相交流中,在电角度为250°的情况下,磁通线图和磁通密度图如图11的(a)和图11的(b)那样。即,可知放射状腿部31和33的磁通密度由于绕线芯3的绕线31c和33c而变大,绕线芯3中流通大的磁通。另外,可知绕线芯2中也流通规定的磁通,虽然比流过绕线芯3的磁通小,并且,绕线芯1中也仍流通某种程度的磁通,虽然比流过绕线芯2和3的磁通小。In addition, in the three-phase AC shown in FIG. 8 , when the electrical angle is 250°, the magnetic flux line diagram and the magnetic flux density diagram are as shown in FIG. 11( a ) and FIG. 11 ( b ). That is, it can be seen that the magnetic flux density of the radial leg portions 31 and 33 is increased by the winding wires 31 c and 33 c of the winding core 3 , and that a large magnetic flux flows through the winding core 3 . In addition, it can be seen that a predetermined magnetic flux also flows through the winding core 2, although it is smaller than the magnetic flux flowing through the winding core 3, and a certain degree of magnetic flux still flows through the winding core 1, although it is smaller than the magnetic flux flowing through the winding core 3. The magnetic flux of cores 2 and 3 is small.
与此相对,可知在相邻的2个绕线芯的外周部12与22、22与32、32与12之间、即与位于绕线芯1、2、3之间的芯固定构件61、62、63对应的位置没有磁通流动。In contrast, it can be seen that between the outer peripheral parts 12 and 22, 22 and 32, and 32 and 12 of two adjacent winding cores, that is, between the winding cores 1, 2, and 3, the core fixing member 61, The positions corresponding to 62 and 63 have no magnetic flux flow.
图9、图10以及图11表示电角度为0°、60°以及250°的情况,但是电角度为其它角度的情况也是同样的,在与位于相邻的绕线芯1、2、3之间的芯固定构件61、62、63对应的位置始终没有磁通流动。此外,在图9的(a)、图10的(a)和图11的(a)中,在与芯固定构件61、62、63对应的位置包含1条磁通线,但是根据图9的(b)、图10的(b)以及图11的(b)可以明确的是,即使这1条线进入,也没有磁通流动。Fig. 9, Fig. 10 and Fig. 11 show the situation that electrical angle is 0 °, 60 ° and 250 °, but the situation that electrical angle is other angles is also the same, between the winding core 1, 2, 3 that is positioned at adjacent. The positions corresponding to the core fixing members 61, 62, and 63 between the cores always have no magnetic flux flow. In addition, in Fig. 9(a), Fig. 10(a) and Fig. 11(a), one magnetic flux line is included at the position corresponding to the core fixing members 61, 62, 63, but according to Fig. 9 (b), (b) of FIG. 10 , and (b) of FIG. 11 , it is clear that no magnetic flux flows even if this one wire enters.
作为其第一个依据,是基于以下的物理法则:作为电抗器整体,磁通会通过磁通所形成的磁能最小的路径(例如绕线芯1、2、3),即,如果是在相同的芯上,则磁通通过最短的路径。另外,作为第二个依据,例如在如三相交流那样的情况下,是基于利用以下的三相交流的物理特征:若以中心部芯4来考虑则可知,来自绕线芯1、2、3的合计磁通之和始终为零。As its first basis, it is based on the following physical law: As a whole reactor, the magnetic flux will pass through the path of the smallest magnetic energy formed by the magnetic flux (such as winding core 1, 2, 3), that is, if it is in the same On the core, the magnetic flux follows the shortest path. In addition, as the second basis, for example, in the case of three-phase AC, it is based on the physical characteristics of the following three-phase AC: if the central part core 4 is considered, it can be known that from the winding cores 1, 2, The total flux sum of 3 is always zero.
这样,图7所示的第六实施例例如将芯固定构件61、62、63与绕线芯1、2、3(以相同材料)形成为一体,即使在这种情况下,芯固定构件61、62、63中也始终没有磁通流动。因此,例如,也能够在芯固定构件61、62、63中形成孔610、620、630,利用该孔来用于组装或固定三相电抗器。In this way, the sixth embodiment shown in FIG. 7, for example, forms the core fixing members 61, 62, 63 with the winding cores 1, 2, 3 (with the same material), even in this case, the core fixing member 61 , 62, 63 also has no magnetic flux flow all the time. Therefore, for example, holes 610 , 620 , 630 can also be formed in the core fixing members 61 , 62 , 63 and utilized for assembling or fixing a three-phase reactor.
并且,上述实施例能够适当组合。例如,也能够将图6所示的第五实施例应用于图7所示的第六实施例,在圆形形状的中心部芯41的外侧设置厚度为d的空隙构件7,或者将图6所示的第五实施例应用于图5所示的第四实施例,在六边形形状的中心部芯42的外侧设置厚度为d的空隙构件7,这是不言而喻的。如以上所详细叙述的那样,根据本实用新型所涉及的各实施例的多层电抗器,能够在各相得到固定的电感。Also, the above-described embodiments can be combined appropriately. For example, it is also possible to apply the fifth embodiment shown in FIG. 6 to the sixth embodiment shown in FIG. The fifth embodiment shown is applied to the fourth embodiment shown in FIG. 5 , and it goes without saying that the interstitial member 7 having a thickness d is provided outside the central core 42 of the hexagonal shape. As described above in detail, according to the multilayer reactors according to the embodiments of the present invention, it is possible to obtain constant inductance in each phase.
根据本实用新型所涉及的多相电抗器,起到能够将各相的电感统一为固定的值的效果。According to the multi-phase reactor according to the present invention, it is possible to unify the inductance of each phase to a fixed value.
以上说明了实施方式,但是在此记载的所有例子和条件都是为了有助于理解实用新型和技术中应用的实用新型的概念而记载的,并不期望特别记载的例子和条件对实用新型的范围进行限制。另外,说明书的这种记载也不表示实用新型的优点和缺点。应该理解的是,虽然详细记载了实用新型的实施方式,但是能够以不脱离实用新型的精神和范围的方式进行各种变更、置换、变形。The embodiments have been described above, but all the examples and conditions described here are written to help the understanding of the concept of the utility model applied in the utility model and technology, and it is not expected that the examples and conditions described in particular have any influence on the concept of the utility model. The scope is limited. In addition, such a description in the specification does not indicate the advantages and disadvantages of the utility model. It should be understood that, although the embodiments of the invention have been described in detail, various changes, substitutions, and deformations can be made without departing from the spirit and scope of the invention.
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