CN206416628U - Infrared laminating machine - Google Patents
Infrared laminating machine Download PDFInfo
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- CN206416628U CN206416628U CN201621484360.4U CN201621484360U CN206416628U CN 206416628 U CN206416628 U CN 206416628U CN 201621484360 U CN201621484360 U CN 201621484360U CN 206416628 U CN206416628 U CN 206416628U
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- infrared
- laminating machine
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Abstract
A kind of simple and feasible, maintenance of the utility model offer is easy, use cost is low, facing material efficiency high infrared laminating machine.It, which includes this, includes pressing device, pressure regulation device, heater, position regulator, cooling device, transmission device and frame.The utility model is adapted to be used alone to produce facing material product, it is not necessary to starts whole piece and is combined machine production line, has saved resource, improved production efficiency.
Description
Technical field
The utility model belongs to textile material field of machines, in particular, and it is related to a kind of for producing facing material production
The infrared laminating machine of product.
Background technology
When being commonly in production facing material product on the market at present, all it is combined on machine production line and completes in whole piece, so
The drawbacks of existing be:
1) whole piece composite production line is used for the facing material waste energy, and complete machine produces power up to as many as 160 kilowatts.
2) manpower is wasted, and complete machine facing material needs 5 people's operations.
3) the production capacity release of compounding machine is limited, facing material takes the arrangement of time for producing other products.
4) efficiency is low, complete machine facing material one product of laminating in average 30 seconds.
Thus it need further to weed out the old and bring forth the new in terms of cloth sticker.
The content of the invention
The purpose of this utility model be solve posed problems above there is provided one kind it is simple and feasible, safeguard easily, using into
This low, facing material efficiency high infrared laminating machine.
The utility model is achieved through the following technical solutions:
The utility model is a kind of infrared laminating machine, and the infrared laminating machine includes pressing device, pressure regulation device, added
Thermal, position regulator, cooling device, transmission device and frame;
The pressing device includes upper lower compression roller, and lower compression roller is fixed in the frame, and upper pressure roller is arranged on described push
Above roller, the upper lower compression roller coordinates pressing cloth and adhesive material;
The pressure regulation device is arranged on above the pressing device, is connected with the upper pressure roller, described by lifting
Upper pressure roller adjusts nip so as to adjusting platen pressure;
The heater is arranged on the side of the pressing device, is placed on by slide rail in the frame;
The position regulator is fixed on the heater, including handwheel, elevating screw and feed screw nut, described
Heater is connected with the feed screw nut, and the handwheel is arranged on above the elevating screw, and institute is adjusted by the handwheel
State the upper-lower position of heater;
The cooling device is arranged on the opposite side of the pressing device, for cooling down the composite material-feeding after heating;
The transmission device is arranged in the frame, positioned at below the pressing device, the biography of the transmission device
Dynamic band is connected with the lower compression roller.
As optimization, the infrared laminating machine also includes guide device, and the guide device is located at the pressure and adjusts dress
Put top, the guide device be in the driven roll installed directly over upper pressure roller in frame, for by cloth flattening vertically into
In pressure roller, make cloth parallel to the heater.
As optimization, the guide device is fixed on the frame top by bearing block.
As optimization, the upper lower compression roller wherein one is steel rider, and another is rubber roll.
As optimization, the lower compression roller is steel rider, and the upper pressure roller is rubber roll.
As optimization, the heater includes two groups of infrared lamp fluorescent tubes.
As optimization, the cooling device includes Laval nozzle, takes air-cooled form to freeze.
As optimization, the cooling device is fixed on the central rack crossbeam by regulating bolt.
As optimization, the position regulator dissipates tooth by right angle and is fixed on the heater.
As optimization, the transmission device passes through VFC.
The beneficial effects of the utility model are as follows:
1st, the advantage of this infrared laminating machine has:
1) energy is saved, during present apparatus production facing material product, only infrared laminating machine need to be individually opened, be not required to out whole piece and be combined
Machine production line, present apparatus production power is much lower compared to complete machine production power, greatlys save the energy, reduces the wasting of resources.
2) heating power of the present apparatus be able to can pass through according to product laminating effect on-line tuning, the heater of this product
Adjustment position above and below position regulator, by slide rail or so adjustment position, to select optimal heating location point, so as to reach most
Good heating effect.
3) manpower, 2 people before and after present apparatus production are saved, complete machine facing material needs 5 people's operations, saves 60% people
Power.
4) present apparatus facing material is used, the production capacity of compounding machine is released indirectly, the useful efficiency of compounding machine is improved.
5) efficiency is improved, the present apparatus one product 10 seconds or so of production, complete machine facing material one product of laminating in average 30 seconds,
Efficiency improves 2/3.
6) workable, installing space is small, and any link for not influenceing compounding machine body to produce.
7) safeguard easy, the present apparatus is simple in construction relative to composite host, and maintenance cost is low.
2nd, the benefit of this infrared laminating machine:
1) manufacturing technique requirent of later process is met.
2) calculated within 8 hours according to daily production, per hour using electricity wisely 160-27=133 degree electricity, often spend 0.8 yuan of electricity, this
Sample daily can power cost saving 8*133*0.8=851.2 member, every year can power cost saving
W1=851.2*365=310688 members.
3) people of recruitment cost 3 is saved, everyone yearly wage standard is 80000 yuan, so annual recruitment cost of saving is:W2=
3*80000=240000 members.
4) economic benefit that release production capacity and raising production efficiency are produced is about:W3=500000 members.
5) so total economic benefit is:W=W1+W2+W3=310688+240000+500000=1050688 members/year
Brief description of the drawings
Fig. 1:Pressing device schematic diagram;
Fig. 2:Heater schematic diagram;
Fig. 3:Cooling device schematic diagram;
Fig. 4:Infrared laminating machine overall schematic.
1st, pressing device;2nd, pressure regulation device;3rd, heater;4th, position regulator;5th, cooling device;6th, it is driven
Device;7th, frame;8th, guide device;9th, handwheel;10th, elevating screw;11st, feed screw nut;12nd, slide rail.
Embodiment
Embodiment of the present utility model is further elaborated below in conjunction with the accompanying drawings:
The present embodiment is a kind of infrared laminating machine, and infrared laminating machine includes pressing device 1, pressure regulation device 2, heating dress
Put 3, position regulator 4, cooling device 5, transmission device 6 and frame 7;
Pressing device includes upper lower compression roller, and lower compression roller is fixed in frame 7, and upper pressure roller is arranged on above lower compression roller, up and down
Pressure roller coordinates pressing cloth and adhesive material, wherein, lower compression roller is steel rider, and upper pressure roller is the form of rubber roll, i.e. steel rider to rubber roll,
Cloth and adhesive material can effectively be pressed, make up the defect of material surface out-of-flatness.
Pressure regulation device 2 is arranged on the top of pressing device 1, is connected with upper pressure roller, upper pressure roller can be any with lower compression roller
Opening and closing, nip is adjusted so as to adjust platen pressure by the upper pressure roller of lifting;
Heater 3 is arranged on the side of pressing device 1, is placed on by slide rail 12 in frame 7, and heater 3 includes
Two groups of infrared lamps, fluorescent tube is divided into several groups and controls to realize heating zone respectively, realizes and is divided according to product fusing point height
Area and heating power adjustable control, meet technological requirement, meanwhile, heater 3 can also be realizes tune by power voltage regulator
Its whole watt level;
Position regulator 4 dissipates tooth by right angle and is fixed on heater 3, including handwheel 9, elevating screw 10 and screw mandrel
Nut 11, heater 3 is connected with feed screw nut 11, and handwheel 9 is arranged on the top of elevating screw 10, is used to adjust by handwheel 9
The upper-lower position of heater 3, and heater 3 is placed in frame 7 by slide rail 12, can be horizontally slipped, cooperation position is adjusted
Engagement positions 4, are easy to heater 3 to select optimal heating location point;
Cooling device 5 is arranged on the opposite side of pressing device 1, is fixed on by regulating bolt on the middle beam of frame 7, uses
Composite material-feeding after cooling heating, cooling device 5 includes Laval nozzle, takes air-cooled form to freeze, possesses instantaneous cooling
Fixed effect.
Transmission device 6 is arranged in frame 7, positioned at below pressing device 1, the transmission belt and lower compression roller of transmission device 6
It is connected, drives lower compression roller to rotate, cloth and adhesive material is at the uniform velocity combined, it is ensured that sticking effect and speed is adjustable, transmission device 6
By VFC, it can realize and run simultaneously with main frame;
Infrared laminating machine also includes guide device 8, and guide device 8 is located at the top of pressure regulation device 2, and guide device 8 is
In the driven roll installed directly over upper pressure roller in frame 7, for by cloth flattening, vertically into pressure roller, i.e., its roller is sideways and pressure
Roller roll surface makes cloth parallel to heater 3, is heated evenly on same vertical line, and guide device 8 is fixed by bearing block
At the top of frame 7.
Above-described is only preferred embodiment of the present utility model, it is noted that general in the art
For logical technical staff, on the premise of core technical features of the present invention are not departed from, some improvements and modifications can also be made, this
A little improvements and modifications also should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of infrared laminating machine, it is characterised in that the infrared laminating machine includes pressing device (1), pressure regulation device
(2), heater (3), position regulator (4), cooling device (5), transmission device (6) and frame (7);
The pressing device includes upper lower compression roller, and lower compression roller is fixed in the frame (7), and upper pressure roller is arranged on the lower compression roller
Top, the upper lower compression roller coordinates pressing cloth and adhesive material;
The pressure regulation device (2) is arranged on above the pressing device (1), is connected with the upper pressure roller, by lifting
Pressure roller is stated to adjust nip to adjust platen pressure;
The heater (3) is arranged on the side of the pressing device (1), and the frame (7) is placed on by slide rail (12)
On;
The position regulator (4) is fixed on the heater (3), including handwheel (9), elevating screw (10) and screw mandrel
Nut (11), the heater (3) is connected with the feed screw nut (11), and the handwheel (9) is arranged on the elevating screw
(10) top, the upper-lower position of the heater (3) is adjusted by the handwheel (9);
The cooling device (5) is arranged on the opposite side of the pressing device (1), for cooling down the composite material-feeding after heating;
The transmission device (6) is arranged in the frame (7), positioned in the pressing device (1) lower section, the transmission device
(6) transmission belt is connected with the lower compression roller.
2. infrared laminating machine according to claim 1, it is characterised in that the infrared laminating machine also includes guide device
(8), the guide device (8) is the driven roll installed directly over upper pressure roller in frame (7), for cloth flattening is vertically entered
Enter in pressure roller, make cloth parallel to the heater (3).
3. infrared laminating machine according to claim 2, it is characterised in that guide device (8) position is solid by bearing block
It is scheduled in the frame (7).
4. infrared laminating machine according to claim 1, it is characterised in that the upper lower compression roller wherein one is steel rider, separately
One is rubber roll.
5. infrared laminating machine according to claim 4, it is characterised in that the lower compression roller is steel rider, the upper pressure roller is
Rubber roll.
6. infrared laminating machine according to claim 1, it is characterised in that the heater (3) includes two groups of infrared lamps
Pipe.
7. infrared laminating machine according to claim 1, it is characterised in that the cooling device (5) includes Laval nozzle,
Air-cooled form is taken to freeze.
8. infrared laminating machine according to claim 7, it is characterised in that the cooling device (5) is solid by regulating bolt
It is scheduled on the frame (7) middle beam.
9. infrared laminating machine according to claim 1, it is characterised in that the position regulator (4) is dissipated by right angle
Tooth is fixed on the heater (3).
10. infrared laminating machine according to claim 1, it is characterised in that the transmission device (6) passes through VFC.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621484360.4U CN206416628U (en) | 2016-12-31 | 2016-12-31 | Infrared laminating machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621484360.4U CN206416628U (en) | 2016-12-31 | 2016-12-31 | Infrared laminating machine |
Publications (1)
Publication Number | Publication Date |
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CN206416628U true CN206416628U (en) | 2017-08-18 |
Family
ID=59574002
Family Applications (1)
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CN201621484360.4U Active CN206416628U (en) | 2016-12-31 | 2016-12-31 | Infrared laminating machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108582948A (en) * | 2018-05-18 | 2018-09-28 | 盐城东科机械科技有限公司 | A kind of laminating machine interlocking-type fit body |
CN110185019A (en) * | 2019-07-03 | 2019-08-30 | 山东鸿跃环保科技股份有限公司 | A kind of composite water draining board and its online production equipment |
CN110562797A (en) * | 2019-08-30 | 2019-12-13 | 苏州高泰电子技术股份有限公司 | Pressure-sensitive adhesive laminating device and laminating method |
-
2016
- 2016-12-31 CN CN201621484360.4U patent/CN206416628U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108582948A (en) * | 2018-05-18 | 2018-09-28 | 盐城东科机械科技有限公司 | A kind of laminating machine interlocking-type fit body |
CN110185019A (en) * | 2019-07-03 | 2019-08-30 | 山东鸿跃环保科技股份有限公司 | A kind of composite water draining board and its online production equipment |
CN110562797A (en) * | 2019-08-30 | 2019-12-13 | 苏州高泰电子技术股份有限公司 | Pressure-sensitive adhesive laminating device and laminating method |
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