CN206408161U - A kind of Semi-coke cooling device and cooling system - Google Patents
A kind of Semi-coke cooling device and cooling system Download PDFInfo
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- CN206408161U CN206408161U CN201621341070.4U CN201621341070U CN206408161U CN 206408161 U CN206408161 U CN 206408161U CN 201621341070 U CN201621341070 U CN 201621341070U CN 206408161 U CN206408161 U CN 206408161U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
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Abstract
The utility model discloses a kind of Semi-coke cooling device, cooling system and its application, belongs to chemical industry equipment and Design of Chemical Machinery and manufacturing technology field.The device of semicoke cooling of the present utility model is provided with the heat-exchanger rig for being covered with whole cooling device center and outer wall, the heat-exchanger rig is made up of cooling water inlet (13), coolant outlet (6) and cooling shell side (8), and the cooling shell side (8) is located at the periphery of tremie pipe (5).The preferred heat-exchanger rig heat exchange area of the utility model is big, and heat exchange efficiency is high, and energy consumption is low, there is good economy and security and stability.
Description
Technical field
The utility model belongs to chemical industry equipment and Design of Chemical Machinery and manufacturing technology field, and in particular to a kind of semicoke is cold
But device.
Background technology
In current coal chemical technology, because the semicoke temperature after high temperature pyrolysis of coal is higher, and semicoke is from reactor
Easy spontaneous combustion after discharge, semicoke carries amount of heat, seriously polluted using general ammoniacal liquor quenching waste water resource, semicoke
Quality is not also high, and using returning, dress cooling kiln cooling cost is higher, the shortcomings of fluctuation of service;The best method solved the above problems
It is, using static cooler i.e. Semi-coke cooling device, effectively to cool down semicoke, reclaim semicoke heat, improve semicoke quality, be produced into
This is low, stable, there is good economic benefit.
Using swinging or the scale low temperature pyrogenation technology of other forms, discharged after fine coal or small-particle coal low temperature pyrogenation
Semicoke, its usual temperature is at 400-550 DEG C, and quantum of output is huge, and recyclable sensible heat is a considerable number of.To prevent high temperature half
Jiao is discharged directly to burn in air, while being also to reclaim sensible heat contained by semicoke, it is necessary to configure the waste heat of high-efficiency and economic
Reclaim and cooling device.
However, in the cooling of existing particulate matter and heat recovery technology, available is generally this of use vertical structure
Class device.Hot particulate material is entered by device upper end, and is moved down by deadweight.In the process, it is vertical by being arranged in
Heat exchanger tube in housing, passes to cooling water and absorbs heat and cool down semicoke.Absorbing the water after heat can produce after certain temperature is reached
Raw steam, by the steam-water separation in drum, produces saturated vapor for using it for anything else.Due between solid granule thing and cooling water
Heat exchange it is slower, especially at the less rear portion of heat transfer temperature difference.Little particle semicoke in operation is pyrolyzed to scale, to make
Temperature is reduced, it usually needs very big heat exchange area, the height that this allows for vertical heat exchanging device is higher, and volume is also very huge
Greatly.So so that the setting height(from bottom) of whole process system, especially front end pyrolysis kiln is also increased, work is thus considerably increased
The investment of process system installation foundation and installation expense, also increase the difficulty and workload installed and repaired.According to drop
Low front end is pyrolyzed the setting height(from bottom) of kiln, then hot semicoke is promoted to the feeding mouth of vertical unit using lifting means, then not only
The number of devices of production line is added, and also increases the link for being easy to produce failure, the reliability of system operation is reduced.
Therefore, Chinese patent literature 105910448A discloses a kind of combined type little particle semicoke cooling and waste heat recovery dress
Put, including in the vertical section and horizontal segment of structure setting up and down;The vertical section includes offering charging aperture and out quarrel
First Heat Exchanger is provided with vertical piece housing, vertical piece housing;The First Heat Exchanger is connected with drum constitutes circulation loop;
The horizontal segment includes being provided with into bucket on the horizontal piece housing for being provided with charging aperture and discharge gate, the charging aperture of horizontal piece housing
Device is simultaneously connected with the out quarrel of vertical piece housing;In the horizontal piece housing, come in be provided with below quarrel for will be under
The material that glassware is fallen blows afloat the air register shed;In the horizontal piece housing, the second heat exchanger is additionally provided with above air register,
The outlet of second heat exchanger is connected with drum, and import, which is connected with the water tank present apparatus, can improve semicoke waste heat recovery to a certain extent
Efficiency and the stability of operation.But the heat exchanger of the prior art is arranged on cooler center and not contacted with outer wall, heat exchange effect
Rate improves limited, and to be also provided with heat exchanger easy to wear for horizontal segment below, and blocks discharging, and operation stability is not met by reality
Requirement.
The content of the invention
Therefore, the utility model is arranged on cooler center for the heat exchanger of prior art and not contacted with outer wall, exchanges heat
Efficiency improves limited, and below horizontal segment to be also provided with heat exchanger easy to wear, and block discharging, what operation stability was not good enough is scarce
Fall into, so as to provide a kind of Semi-coke cooling device and cooling system.
The technical solution of the utility model is as follows:
A kind of Semi-coke cooling device, provided with the heat-exchanger rig for being covered with whole cooling device center and outer wall;
The heat-exchanger rig is made up of cooling water inlet (13), coolant outlet (6) and cooling shell side (8), described cold
But shell side (8) is located at the periphery of tremie pipe (5).
Tremie pipe (5) is one or more.
The external diameter of the tremie pipe (5) is 50mm~500mm.
The cooling device is additionally provided with charging aperture (2), distributor (3), material buffer area (14), bellows (7), cooling shell
Journey (8), blanking centrum (9), feed opening (10) and flutter valve (11).
The bellows (7) has a ripple or more than one ripple.
The flutter valve (11) is selected from one kind of title, flap valve, Weighing module control valve or ball valve.
A kind of semicoke cooling system, comprising above-mentioned Semi-coke cooling device, and for high-temperature semi-coke to be transported into cooling
The conveying worm of device, and for cooling device to be cooled down after the scrapper conveyor that transports of high-temperature semi-coke.
The application of above-mentioned Semi-coke cooling device.
A kind of semicoke cooling means, is carried out as follows:
(1) high-temperature semi-coke material is transported to cooling device charging aperture (2) using conveying worm (1), then through undue
High-temperature semi-coke material is evenly dispersed in tremie pipe (5) by cloth device (3);
(2) the cooling medium cooling that semicoke material is entered in blanking centrum (9), cooling shell side by tremie pipe (5) is flowed through
Material material in the semicoke material of tremie pipe (5), the control tremie pipe (5) that blanking centrum (9) passes through the switch of flutter valve (11)
Position;
(3) the semicoke material after being cooled down through step (2) is controlled to discharge from feed opening through blanking centrum (9) by flutter valve, through scraping
Trigger (12) is transported.
Technical solution of the present invention, has the following advantages that:
1st, the heat-exchanger rig for the Semi-coke cooling device that the present invention is provided is arranged on cooling device center to outer wall, is covered with whole
Heat exchanger is not provided with below cooler, discharging opening, heat exchange area is big, and heat exchange efficiency is high.
2nd, the Semi-coke cooling device that the present invention is provided is simple in construction, and heat exchange amount is big, and equipment is ripe, is not easily blocked, and is difficult mill
Damage, it is stable;A kind of " meeting formula particle semicoke cooling and pre- heat reclamation device " structure setting is more, and vertically and horizontally section exchanges heat
Device is easy to wear, blocks discharging, operation stability is not good enough.
3rd, the Semi-coke cooling device manufacture and maintenance cost that the present invention is provided are low;" a kind of cooling of meeting formula particle semicoke and
Pre- heat reclamation device " is complicated, and stabilization of equipment performance is poor, and manufacturing cost and maintenance cost are high.
4th, the Semi-coke cooling device that provides of the present invention reaches a high temperature the purpose of semicoke cooling, effectively reduces energy consumption, together
The a large amount of waste heats of Shi Huishou, make the Quality advance of semicoke, production safety is stable, there is good economic benefit.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art
The accompanying drawing used required in embodiment or description of the prior art is briefly described, it should be apparent that, in describing below
Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before creative work is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of schematic device of semicoke cooling of the utility model.
Reference:
1- discharging spirals, 2- charging apertures, 3- distributors, 4- material buffers area, 5- tremie pipes, 6- coolant outlets, 7- ripples
Line pipe, 8- cooling shell sides, 9- blanking centrums, 10- feed openings, 11- flutter valves, 12- scrapper conveyors, 13- cooling water inlets, 14- blankings
Pipe.
Embodiment
Support each technical scheme limited in claims.
The utility model is described in detail for (Fig. 1) and embodiment below in conjunction with the accompanying drawings.
Embodiment 1.
The present embodiment provides a kind of Semi-coke cooling device, as shown in figure 1, the Semi-coke cooling device, whole provided with being covered with
Cooling device center and the heat-exchanger rig of outer wall.
The heat-exchanger rig is made up of cooling water inlet 13, coolant outlet 6 and cooling shell side 8, the cooling shell side 8
Located at the periphery of tremie pipe 5.
Tremie pipe 5 is one or more.
The external diameter of the tremie pipe 5 is 50mm~500mm.
The cooling device is additionally provided with charging aperture 2, distributor 3, material buffer area 14, the cooling of bellows 7 shell side 8, blanking
Centrum 9 is used to form bed depth, coordinates control bed depth, feed opening 10, flutter valve 11 with flutter valve (11).
The bellows 7 has a ripple or more than one ripple, for buffering thermal expansion amount.
The flutter valve 11 is selected from one kind of title, flap valve, Weighing module control valve or ball valve.
The present invention also provides a kind of system of semicoke cooling, includes above-mentioned Semi-coke cooling device, and conveying worm
1, for high-temperature semi-coke to be transported into cooling device,
Scrapper conveyor 12, for cooler to be cooled down after high-temperature semi-coke transport.
Embodiment 2.
The present embodiment provides a kind of semicoke cooling means, carries out as follows:
(1) high-temperature semi-coke material is transported to cooler charging aperture 2 using conveying worm 1, then passing through distributor 3 will
High-temperature semi-coke material is evenly dispersed in tremie pipe 5,
(2) semicoke uniformly enters tremie pipe 5 by distributor 3, due to set by the flutter valve 11 of the lower section of blanking centrum 9
The control action of switch, semicoke material remains at more than 2/3 material position in tremie pipe 5, now the material in blanking centrum
It is full, semicoke material has the cooling water heat-shift in sufficient time and cooling shell side 8 in whole process, when tremie pipe 5
In semicoke material position reach the height of tremie pipe 5 2/3 after flutter valve 9 open, semicoke material discharge, by scrapper conveyor 12 transport walk.
Flutter valve 11 controls the blanking of blanking centrum in the following way:
Claim:It will claim to set fixed physical gravimetric value (with specific reference to inlet amount), reach fixed weight value switch opening, weight
Less than fixed value closing switch;
Flap valve:The frequency of regulation motor realizes that general control is in 5HZ~40HZ, after inlet amount is stable, regulation motor
Frequency makes material reach stable material position;
Weighing module control valve:It is similar to claim, physics gravimetric value (with specific reference to inlet amount) is set, reaches that fixed weight value is opened
Close and open, weight is less than fixed value closing switch;
Ball valve:Ball valve aperture is adjusted manually, and after inlet amount is stable, regulation ball valve aperture (with specific reference to inlet amount) makes thing
Material reaches stable material position;
Other forms control the flutter valve of material position:It is similar with upper type.
The detection method of the semicoke cooling effectiveness of the present embodiment:By cooling down again temperature thermo-coupler is installed in shell side 8, and
Blanking centrum 9 installs temperature thermo-coupler sideways, so that the temperature of measurable input and output material, and then calculate the present embodiment cooler
Semicoke cooling effectiveness is more than 60%.
Comparative example 1
According to a kind of combined type little particle semicoke cooling and waste heat recovery dress disclosed in Chinese patent literature 105910448A
Put, cool down semicoke.
Due to being not directed to the device of detection temperature in the patent of comparative example 1, inventor is by detecting its quantity of steam, air draft temperature
The temperature of degree and discharge material, the semicoke cooling effectiveness for estimating comparative example 1 is about 40%~50%.
In the present invention, heat exchange area is big, and shell side and atmosphere are conducive to cooling water self-radiating;Heat exchanger is set in example 1
Put in centre, heat exchange area is small, shell side not with atmosphere, cooling water heat dissipation capacity is small.
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (7)
1. a kind of Semi-coke cooling device, it is characterised in that provided with the heat-exchanger rig for being covered with whole cooling device center and outer wall;
The heat-exchanger rig is made up of cooling water inlet (13), coolant outlet (6) and cooling shell side (8), the cooling shell
Journey (8) is located at the periphery of tremie pipe (5).
2. Semi-coke cooling device according to claim 1, it is characterised in that tremie pipe (5) is one or more.
3. Semi-coke cooling device according to claim 2, it is characterised in that the external diameter of the tremie pipe (5) be 50mm~
500mm。
4. Semi-coke cooling device according to claim 3, it is characterised in that the cooling device be additionally provided with charging aperture (2),
Distributor (3), material buffer area (14), bellows (7), cooling shell side (8), blanking centrum (9), feed opening (10) and flutter valve
(11)。
5. the device of semicoke according to claim 4 cooling, it is characterised in that the bellows (7) have a ripple or
More than one ripple.
6. Semi-coke cooling device according to claim 5, it is characterised in that the flutter valve (11) is selected from title, flap valve, title
One kind of molality block control valve or ball valve.
7. a kind of semicoke cooling system, it is characterised in that comprising any described Semi-coke cooling devices of claim 1-6, and
Conveying worm for high-temperature semi-coke to be transported to cooling device, and for cooling device to be cooled down after high-temperature semi-coke transport
Scrapper conveyor.
Priority Applications (1)
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CN201621341070.4U CN206408161U (en) | 2016-12-08 | 2016-12-08 | A kind of Semi-coke cooling device and cooling system |
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CN201621341070.4U CN206408161U (en) | 2016-12-08 | 2016-12-08 | A kind of Semi-coke cooling device and cooling system |
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Publication Number | Publication Date |
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CN206408161U true CN206408161U (en) | 2017-08-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108507378A (en) * | 2018-03-21 | 2018-09-07 | 包头钢铁(集团)有限责任公司 | Heat-exchanger rig |
CN109852404A (en) * | 2018-12-18 | 2019-06-07 | 柳州钢铁股份有限公司 | Coke dry quenching furnace coke discharge amount sets values determination method |
-
2016
- 2016-12-08 CN CN201621341070.4U patent/CN206408161U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108507378A (en) * | 2018-03-21 | 2018-09-07 | 包头钢铁(集团)有限责任公司 | Heat-exchanger rig |
CN109852404A (en) * | 2018-12-18 | 2019-06-07 | 柳州钢铁股份有限公司 | Coke dry quenching furnace coke discharge amount sets values determination method |
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