CN206405409U - A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts - Google Patents

A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts Download PDF

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Publication number
CN206405409U
CN206405409U CN201621441619.7U CN201621441619U CN206405409U CN 206405409 U CN206405409 U CN 206405409U CN 201621441619 U CN201621441619 U CN 201621441619U CN 206405409 U CN206405409 U CN 206405409U
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China
Prior art keywords
sleeve
plate
core
fixed
semi
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CN201621441619.7U
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Chinese (zh)
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肖寒
李乃拥
赵斌
李通
段志科
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The utility model discloses a kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts, belongs to semi-solid rheological molding field.Mould described in the utility model includes upper bolster, upper mounted plate, punch-pin, cavity plate, core, sleeve, upper disk, lower disc, bottom plate etc., and punch-pin and release link depression bar are fixed between upper bolster and upper mounted plate in flange form;Cavity plate is connected with bottom plate, and core bottom is fixed between bottom plate and die shoe in flange form, up sequentially passes through lower disc, upper disk, sleeve;Sleeve is fixed between upper disk and lower disc in flange form, inside have core by and gap coordinate;Positioned between upper bolster and die shoe by two guide pillars and two guide pin bushings;Release link is located at cavity plate center, bottom and upper disk contact but is not connected to;Press push rod is connected with hydraulic press.Formable four parts of extrusion process of mould described in the utility model; production efficiency and stock utilization are increased substantially, it is adaptable to produced in enormous quantities, and simple to operate, easy to control, flow is short; mechanization control can be achieved, has certain guidance meaning for economizing on resources with environmental protection.

Description

A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts
Technical field
The utility model is related to a kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts, belongs to semi-solid rheological Molding field.
Background technology
Semi-solid Metals Forming Techniques are a kind of using application is stirred vigorously in metal solidification process or other modes are obtained Solid-liquid mixed slurry and the method that is shaped.Using the technology, have for economizing on resources with environmental protection certain Directive significance.Since 1970s, research of the scientific research scholar in terms of semisolid is concentrated mainly on magnesium alloy, aluminium Some low-melting alloys such as alloy, the semisolid research for high-melting-point alloys such as tin bronzes is relatively fewer.Tin bronze have compared with High intensity, corrosion resistance and excellent wearability, be widely used in steam boiler and the important valve member of shipping industry, gear and The equipment such as worm gear, the research for carrying out the alloy semi-solid forming technique is conducive to lifting properties of product.The production of shaft sleeve parts, leads to Frequently with forming modes such as liquid forming or centrifugal castings., it is necessary to which moulding, cast etc., forming technology is cumbersome during liquid forming, hold The problems such as easily occurring being mingled with, aoxidize;The uneven microstructure that centrifugal casting is obtained, and easily there are the defects such as shrinkage porosite, shrinkage cavity.Adopt With extrusion casint, it can be very good to avoid above problems, extrusion process can not only improve the combination property of product, and Dimensional accuracy is high, and product surface quality is good.At present, copper alloy shaft sleeve part extrusion die tool generally uses adding for a mould one Work method, can only once be made a manufactured part, and low production efficiency is not suitable for producing in enormous quantities;And copper alloy shaft sleeve zero Part extrusion die is more using threaded connection in the demoulding and resetting means, and long-term use easily loosens, and causes intensity decreases, from And reduce die life.
The content of the invention
The purpose of this utility model is to provide a kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts, once The energy multiple parts of extrusion molding, production efficiency and stock utilization are increased substantially, and are adapted to mass production, the shaping dies Including upper bolster 1, upper mounted plate 2, punch-pin 3, cavity plate 4, core 6, sleeve 7, upper disk 8, lower disc 9, bottom plate 10, lower mould Seat 11, press push rod 12, release link depression bar 15, release link 16;The lower surface of upper bolster 1 is connected with fixed plate 2, punch-pin 3 and multiple Position bar depression bar 15 is fixed between upper bolster 1 and upper mounted plate 2 in flange form;Cavity plate 4 is fixed on bottom plate 10, under Fixed plate 10 is fixed on above hydraulic press workbench with die shoe 11;One or more areolas are provided with above cavity plate 4, below For one big cavity, one punch-pin 3 of each areola correspondence;Upper disk 8 is located at lower disc 9 in the big cavity of cavity plate 4, upper circle To be detachably connected between disk 8 and lower disc 9, contacted between the lower surface of lower disc 9 and the upper surface of bottom plate 10 but not Connection;One core 6 of each areola correspondence, one sleeve 7 of each correspondence of core 6, the bottom of core 6 is fixed in flange form Between bottom plate 10 and die shoe 11, lower disc 9, upper disk 8, sleeve 7, areola are sequentially passed through from the bottom up;Sleeve 7 It is fixed in flange form between upper disk 8 and lower disc 9;Core 6 is located at the inside of sleeve 7, and core 6 and sleeve 7 it Between coordinate for gap, also coordinate between sleeve 7 and the areola of cavity plate for gap, the height of core 6 is higher than the height of sleeve 7; Punch-pin 3, areola, core 6 and the composition die cavity of sleeve 7;Release link 16 is located at the center of cavity plate 4, and bottom is contacted but not with upper disk 8 Connection, upper end is concordant with the upper surface of cavity plate 4;Press push rod 12 is connected with hydraulic press, release link depression bar 15, release link 16, press Push rod 12 is point-blank;Positioned between upper bolster 1 and die shoe 11 by guider.
It is preferred that, cavity plate 4 described in the utility model is fixed on bottom plate 10 by bolt 17, and bottom plate 10 is with Die holder 11 is fixed on above hydraulic press workbench by T-shaped plate;Provided with four areolas above cavity plate 4.
It is preferred that, guider described in the utility model includes two guide pin bushings 13 and two guide pillars 14, the upper end of guide pin bushing 13 Be fixedly connected on the lower surface of upper bolster 1 two are diagonal, and the lower end of guide pillar 14 is fixedly connected on two of the upper surface of die shoe 11 Diagonally, the upper end of guide pillar 14 is socketed in the lower end of guide pin bushing 13, and guide pin bushing 13 coordinates with guide pillar 14 for gap.
It is preferred that, between punch-pin 3 and upper bolster 1 and upper mounted plate 2 described in the utility model, release link depression bar 15 and upper mould Between seat 1 and upper mounted plate 2, between sleeve 7 and upper disk 8 and lower disc 9, core 6 and bottom plate 10 and die shoe 11 it Between be gap coordinate.
It is preferred that, the material of die main body described in the utility model is 40Cr, and punch-pin, cavity plate, core, the material of sleeve are H13 mould steel, and be made by heat treatment process.
It is preferred that, cavity plate described in the utility model(4)Outside be provided with ceramic heat coil.
The shape of solids of punch-pin 3 described in the utility model is adapted with the die cavity of cavity plate 4, small cavity, core, sleeve group together That interior space shape and the outline of product altogether is adapted.
Mold use process described in the utility model:Before rheo-extrusion, press push rod 12 retreats to hydraulic press lowermost end, this When, lower disc 9 is located at the lowermost end of cavity plate 4, the lower surface of lower disc 9 and the upper surface of bottom plate 10, passes through ceramic heat line Circle is preheated to mould, and preheating temperature is 300 ~ 400 DEG C;Then mould type will be poured into by the semi solid slurry materials quantitative of heating and thermal insulation Chamber, control punch-pin 3 carries out rheo-extrusion shaping to slurry, untill slurry is full of die cavity, and extruding force is 30 ~ 180MP, extruding Speed be 13 ~ 25mm/s, dwell time be 5 ~ 10s;After the completion of rheo-extrusion, control punch-pin 3 separates with cavity plate 4 to 150 ~ 300mm, by controlling the motion upwards of press push rod 12, drives lower disc 9, upper disk 8, release link 16, sleeve 7 and extruding to obtain Formation of parts 5 move upwardly together, after formation of parts 5 is completely exposed concave die cavity, complete the demoulding;Finally, press push rod 12 retreat to hydraulic press lowermost end, and control the pressed home bar 16 of release link depression bar 15 to move downward, while the upper disk 8 of drive, Lower disc 9 and sleeve 7 are moved downwardly together, when the lower surface of lower disc 9 and the upper surface of bottom plate 10, complete to reset;It is whole Individual extrusion process, realizes mechanization control, the difficult problem of the conventional extruded casting demoulding is solved, while realizing batch metaplasia Production, substantially increases production efficiency.
The beneficial effects of the utility model:
(1)The formable multiple parts of extrusion process of mould described in the utility model, production efficiency and stock utilization Increase substantially, it is adaptable to produce in enormous quantities, and simple to operate, easy to control, flow is short, and mechanization control can be achieved, it is right There is certain guidance meaning in economizing on resources with environmental protection.
(2)Many places employ the mode of flange fixation in mould described in the utility model, are not only convenient to mould and use During installation and dismounting, while improving stability compared to threaded connection, extend die life.
(3)Guide pillar and guide pin bushing with the use of the cooperation essence for improving punch-pin and cavity plate in mould described in the utility model Degree, reduces other interference, improves formed precision, simultaneously for protection mould, improves product quality significant.
(4)Core in mould described in the utility model, sleeve and release link are used cooperatively, realize part shaping, The mechanized continuous productive process that the demoulding and mould reset, solves the problem of being stripped difficult in conventional extrusion dies, is cast for extruding Making small-sized copper alloy shaft sleeve part has certain directive significance.
(5)Slurry selected by the utility model is semi-solid metal slurry, and in extrusion process, required extruding force is smaller, can Near-net forming is realized, machining, and drip molding dense structure is reduced, the defect such as internal porosity, segregation is few, while and liquid The problems such as state shaping is compared to the turbulent flow, splash avoided in extrusion process.
(6)The utility model is rational in infrastructure, and mechanization degree is high, substantially increases production efficiency, reduces labour cost, carries High product quality.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is shaping axle sleeve design of part schematic diagram of the present utility model.
In figure:1- upper bolsters;2- upper mounted plates;3- punch-pin;4- cavity plates;5- formation of parts;6- cores;7- sleeves;On 8- Disk;9- lower discs;10- bottom plates;11- die shoes;12- press push rods;13- guide pin bushings;14- guide pillars;15- release link pressures Bar;16- release links;17- bolts.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, but guarantor of the present utility model Shield scope is not limited to the content.
The material of die main body is 40Cr in the utility model embodiment 1 ~ 2, and punch-pin, cavity plate, core, the material of sleeve are H13 mould steel, and be made by heat treatment process.
Embodiment 1
A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts described in the present embodiment, including it is upper bolster 1, upper solid Fixed board 2, punch-pin 3, cavity plate 4, core 6, sleeve 7, upper disk 8, lower disc 9, bottom plate 10, die shoe 11, press push rod 12, Release link depression bar 15, release link 16;The lower surface of upper bolster 1 is connected with fixed plate 2, and punch-pin 3 and release link depression bar 15 are with flange Side form is fixed between upper bolster 1 and upper mounted plate 2;Cavity plate 4 is fixed on bottom plate 10, bottom plate 10 and die shoe 11 are fixed on above hydraulic press workbench;2 areolas are provided with above cavity plate 4, are one big cavity, each areola pair below Answer a punch-pin 3;Upper disk 8 is located at lower disc 9 in the big cavity of cavity plate 4, is detachable between upper disk 8 and lower disc 9 Connection, contacts but is not connected between the lower surface of lower disc 9 and the upper surface of bottom plate 10;One type of each areola correspondence Core 6, each core 6 one sleeve 7 of correspondence, the bottom of core 6 with flange form be fixed on bottom plate 10 and die shoe 11 it Between, lower disc 9, upper disk 8, sleeve 7, areola are sequentially passed through from the bottom up;Sleeve 7 is fixed on upper disk in flange form Between 8 and lower disc 9;Core 6 is located at the inside of sleeve 7, and coordinates between core 6 and sleeve 7 for gap, sleeve 7 and cavity plate Areola between also coordinate for gap, the height of core 6 is higher than the height of sleeve 7;Punch-pin 3, areola, core 6 and sleeve 7 Constitute die cavity;Release link 16 is located at the center of cavity plate 4, and bottom is contacted but is not connected to upper disk 8, and upper end is put down with the upper surface of cavity plate 4 Together;Press push rod 12 is connected with hydraulic press, and release link depression bar 15, release link 16, press push rod 12 are point-blank;Upper bolster Positioned between 1 and die shoe 11 by guider, as shown in Figure 1.
Embodiment 2
A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts described in the present embodiment, including it is upper bolster 1, upper solid Fixed board 2, punch-pin 3, cavity plate 4, core 6, sleeve 7, upper disk 8, lower disc 9, bottom plate 10, die shoe 11, press push rod 12, Release link depression bar 15, release link 16;The lower surface of upper bolster 1 is connected with fixed plate 2, and punch-pin 3 and release link depression bar 15 are with flange Side form is fixed between upper bolster 1 and upper mounted plate 2;Cavity plate 4 is fixed on bottom plate 10 by bolt 17, bottom plate 10 are fixed on above hydraulic press workbench with die shoe 11 by T-shaped plate;4 areolas are provided with above cavity plate 4, are one below Big cavity, one punch-pin 3 of each areola correspondence, the outside of cavity plate 4 is provided with ceramic heat coil;Upper disk 8 and lower disc 9 In in the big cavity of cavity plate 4, to be detachably connected between upper disk 8 and lower disc 9, the lower surface and bottom plate of lower disc 9 Contact but be not connected between 10 upper surface;One core 6 of each areola correspondence, one sleeve 7 of each correspondence of core 6, type The bottom of core 6 is fixed between bottom plate 10 and die shoe 11 in flange form, sequentially pass through from the bottom up lower disc 9, on Disk 8, sleeve 7, areola;Sleeve 7 is fixed between upper disk 8 and lower disc 9 in flange form;Core 6 is located at sleeve 7 Inside, and between core 6 and sleeve 7 for gap coordinate, between sleeve 7 and the areola of cavity plate also for gap coordinate, core 6 Height be higher than sleeve 7 height;Punch-pin 3, areola, core 6 and the composition die cavity of sleeve 7;Release link 16 is located in cavity plate 4 Centre, bottom contacts but is not connected to upper disk 8, and upper end is concordant with the upper surface of cavity plate 4;Press push rod 12 is connected with hydraulic press, multiple Position bar depression bar 15, release link 16, press push rod 12 are point-blank;Pass through guider between upper bolster 1 and die shoe 11 Positioned, the guider includes two guide pin bushings 13 and two guide pillars 14, and the upper end of guide pin bushing 13 is fixedly connected on upper bolster 1 Two of lower surface are diagonal, and the lower end of guide pillar 14 is fixedly connected on two diagonal, upper ends of guide pillar 14 of the upper surface of die shoe 11 The lower end of guide pin bushing 13 is socketed in,
Guide pin bushing 13 coordinates with guide pillar 14 for gap.

Claims (7)

1. a kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts, it is characterised in that:The shaping dies includes upper Die holder(1), upper mounted plate(2), punch-pin(3), cavity plate(4), core(6), sleeve(7), upper disk(8), lower disc(9), it is lower solid Fixed board(10), die shoe(11), press push rod(12), release link depression bar(15), release link(16);Upper bolster(1)Lower surface With fixed plate(2)Connection, punch-pin(3)With release link depression bar(15)Upper bolster is fixed in flange form(1)With upper mounted plate (2)Between;Cavity plate(4)It is fixed on bottom plate(10)On, bottom plate(10)With die shoe(11)It is fixed on hydraulic press work Above platform;Cavity plate(4)Above be provided with one or more areolas, be one big cavity, each areola correspondingly one below Punch-pin(3);Upper disk(8)With lower disc(9)Positioned at cavity plate(4)Big cavity in, upper disk(8)With lower disc(9)Between be It is detachably connected, lower disc(9)Lower surface and bottom plate(10)Upper surface between contact but be not connected to;Each areola One core of correspondence(6), each core(6)One sleeve of correspondence(7), core(6)Bottom is fixed on lower solid in flange form Fixed board(10)And die shoe(11)Between, lower disc is sequentially passed through from the bottom up(9), upper disk(8), sleeve(7), areola; Sleeve(7)Upper disk is fixed in flange form(8)And lower disc(9)Between;Core(6)Positioned at sleeve(7)Inside, and Core(6)With sleeve(7)Between for gap coordinate, sleeve(7)Also coordinate between the areola of cavity plate for gap, core(6) Height be higher than sleeve(7)Height;Punch-pin(3), areola, core(6)And sleeve(7)Constitute die cavity;Release link(16)Position In cavity plate(4)Center, bottom and upper disk(8)Contact but be not connected to, upper end and cavity plate(4)Upper surface is concordant;Press push rod (12)It is connected with hydraulic press, release link depression bar(15), release link(16), press push rod(12)Point-blank;Upper bolster(1) With die shoe(11)Between positioned by guider.
2. the shaping dies of semi-solid rheological extrusion casint shaft sleeve parts according to claim 1, it is characterised in that:Cavity plate (4)Pass through bolt(17)It is fixed on bottom plate(10)On, bottom plate(10)With die shoe(11)Liquid is fixed on by T-shaped plate Above press bed.
3. the shaping dies of semi-solid rheological extrusion casint shaft sleeve parts according to claim 1, it is characterised in that:Cavity plate (4)Above provided with four areolas.
4. the shaping dies of semi-solid rheological extrusion casint shaft sleeve parts according to claim 1, it is characterised in that:It is described Guider includes two guide pin bushings(13)With two guide pillars(14), guide pin bushing(13)Upper end be fixedly connected on upper bolster(1)Following table Two of face are diagonal, guide pillar(14)Lower end be fixedly connected on die shoe(11)Two of upper surface are diagonal, guide pillar(14)It is upper End is socketed in guide pin bushing(13)Lower end, guide pin bushing(13)With guide pillar(14)Coordinate for gap.
5. the shaping dies of the semi-solid rheological extrusion casint shaft sleeve parts according to claim 1 ~ 4 any one, it is special Levy and be:The punch-pin(3)With upper bolster(1)And upper mounted plate(2)Between, release link depression bar(15)With upper bolster(1)With it is upper Fixed plate(2)Between, sleeve(7)With upper disk(8)And lower disc(9)Between, core(6)With bottom plate(10)With die shoe (11)Between be gap coordinate.
6. the shaping dies of the semi-solid rheological extrusion casint shaft sleeve parts according to claim 1 ~ 4 any one, it is special Levy and be:The material of die main body is 40Cr, punch-pin(3), cavity plate(4), core(6), sleeve(7)Material be H13 mould steel.
7. the shaping dies of the semi-solid rheological extrusion casint shaft sleeve parts according to claim 1 ~ 4 any one, it is special Levy and be:The cavity plate(4)Outside be provided with ceramic heat coil.
CN201621441619.7U 2016-12-27 2016-12-27 A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts Withdrawn - After Issue CN206405409U (en)

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Application Number Priority Date Filing Date Title
CN201621441619.7U CN206405409U (en) 2016-12-27 2016-12-27 A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106735065A (en) * 2016-12-27 2017-05-31 昆明理工大学 A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts
CN109175291A (en) * 2018-09-13 2019-01-11 河南科技大学 A kind of half melt minute-pressure molding preparation method of middle-size and small-size zinc-containing alloy axle sleeve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106735065A (en) * 2016-12-27 2017-05-31 昆明理工大学 A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts
CN109175291A (en) * 2018-09-13 2019-01-11 河南科技大学 A kind of half melt minute-pressure molding preparation method of middle-size and small-size zinc-containing alloy axle sleeve

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