CN206405326U - A sensor mechanism for feeding misalignment of multi-station feeding molds - Google Patents
A sensor mechanism for feeding misalignment of multi-station feeding molds Download PDFInfo
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- CN206405326U CN206405326U CN201720090114.9U CN201720090114U CN206405326U CN 206405326 U CN206405326 U CN 206405326U CN 201720090114 U CN201720090114 U CN 201720090114U CN 206405326 U CN206405326 U CN 206405326U
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Abstract
Description
技术领域technical field
本实用新型是一种多工位进给模具送料错位感应机构,属于机械制造设备领域。The utility model relates to a multi-station feed mold feeding dislocation induction mechanism, which belongs to the field of mechanical manufacturing equipment.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。在外力作用下使坯料成为有特定形状和尺寸的制件的工具。广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中。模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离(冲裁)。应用内腔形状可使坯料获得相应的立体形状。模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。模具是精密工具,形状复杂,承受坯料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求,模具生产的发展水平是机械制造水平的重要标志之一Mold, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. Under the action of external force, the blank becomes a tool with a specific shape and size. Widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics and other products. The mold has a specific contour or cavity shape, and the application of a contour shape with cutting edges allows the blank to be separated (punched) according to the contour line shape. Applying the shape of the inner cavity can make the blank obtain the corresponding three-dimensional shape. The mold generally includes two parts, the movable mold and the fixed mold (or punch and die), which can be separated or combined. Take out the parts when they are separated, and inject the blank into the mold cavity to form when they are closed. The mold is a precision tool with a complex shape and bears the bulging force of the billet. It has high requirements for structural strength, stiffness, surface hardness, surface roughness and machining accuracy. The development level of mold production is one of the important symbols of the level of mechanical manufacturing.
现有技术中的模具中送料位置无法自动检测,极易造成工件错位,造成残次品以及模具损坏的情况,所以就需要一种多工位进给模具送料错位感应机构来解决上述出现的问题。The feeding position in the mold in the prior art cannot be automatically detected, which can easily cause workpiece misalignment, defective products and mold damage. Therefore, a multi-station feeding mold feeding misalignment sensing mechanism is needed to solve the above-mentioned problems. .
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型目的是提供一种多工位进给模具送料错位感应机构,以解决上述背景技术中提出的问题,本实用新型结构新颖,工艺合理,实现错位自动检测,稳定性好,可靠性高。Aiming at the deficiencies of the existing technology, the purpose of this utility model is to provide a multi-station feed mold feeding misalignment sensing mechanism to solve the problems raised in the above background technology. The utility model has novel structure, reasonable process, and realizes automatic detection of misalignment , good stability and high reliability.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:一种多工位进给模具送料错位感应机构,包括主体组件以及错位感应组件,所述主体组件包括冲压件、上模座、固定板、脱料板以及下模板,所述上模座为长方体结构,所述固定板安装在上模座下端面中间位置,所述脱料板安装在固定板下端面中部位置,所述下模板设置在脱料板正下方,所述冲压件设置在脱料板与下模板之间的间隙处,所述错位感应组件包括定位针、错位感应针、传力杆、复位弹簧以及感应开关,所述复位弹簧设置在上模座中部位置,所述定位针安装在脱料板下端面上,所述错位感应针安装在复位弹簧下端,且错位感应针下端穿过固定板,并延伸至脱料板外,所述感应开关安装在固定板左端面上,所述传力杆安装在固定板内中部位置,所述传力杆右端与错位感应针相连接,所述传力杆左端与感应开关相连接。In order to achieve the above object, the utility model is achieved through the following technical solutions: a multi-station feed mold feeding misalignment sensing mechanism, including a main body assembly and a misalignment sensing assembly, the main body assembly includes a stamping part, an upper mold base, A fixed plate, a stripper plate and a lower template, the upper mold base is a cuboid structure, the fixed plate is installed at the middle position of the lower end surface of the upper mold base, the stripper plate is installed at the middle position of the lower end surface of the fixed plate, and the lower The template is arranged directly under the stripper plate, the stamping parts are arranged in the gap between the stripper plate and the lower template, and the misalignment sensing component includes a positioning pin, a misalignment sensing pin, a dowel, a return spring and an induction switch, The return spring is arranged in the middle of the upper mold base, the positioning pin is installed on the lower end surface of the stripper plate, the misalignment sensing pin is installed on the lower end of the return spring, and the lower end of the misalignment sensing pin passes through the fixing plate and extends to the stripping plate. Outside the material plate, the induction switch is installed on the left end surface of the fixed plate, the dowel rod is installed in the middle of the fixed plate, the right end of the dowel rod is connected with the misalignment sensing needle, and the left end of the dowel rod is connected to the sensor The switch is connected.
进一步地,所述冲压件上安装有多组圆孔,且多组圆孔等距开设在冲压件上。Further, multiple groups of circular holes are installed on the stamped part, and the multiple groups of circular holes are equally spaced on the stamped part.
进一步地,所述错位感应针与传力杆贴面为倾斜面。Further, the surface of the misalignment sensing needle and the dowel bar is an inclined surface.
进一步地,所述感应开关通过连接线与冲床相连接。Further, the inductive switch is connected to the punch press through a connection line.
进一步地,所述上模座、固定板、脱料板以及下模板的中轴线均在同一纵向轴线上。Further, the central axes of the upper mold base, the fixing plate, the stripper plate and the lower formwork are all on the same longitudinal axis.
进一步地,所述传力杆内安装有加强筋。Further, reinforcing ribs are installed inside the dowel bar.
本实用新型的有益效果:本实用新型的一种多工位进给模具送料错位感应机构,因本实用新型添加了定位针、错位感应针、传力杆、复位弹簧以及感应开关,该设计实现了工件错位检测预警功能,提高了产品的合格率,避免了模具损坏的情况发生,解决了原有模具中送料位置无法自动检测,极易造成工件错位,造成残次品以及模具损坏的问题,因本实用新型添加了圆孔,该设计便于定位针以及错位感应针的插入,因错位感应针与传力杆贴面为倾斜面,该设计实现传力杆的自动移动,因本实用新型添加了连接线,该设计便于感应开关控制冲床,因本实用新型添加了加强筋,该设计提高了传力杆的机械强度,本实用新型结构新颖,工艺合理,实现错位自动检测,稳定性好,可靠性高。Beneficial effects of the utility model: a multi-station feeding mold feeding dislocation sensing mechanism of the utility model, because the utility model adds positioning pins, dislocation sensing pins, force transmission rods, reset springs and induction switches, the design realizes The early warning function of workpiece misalignment detection improves the qualified rate of products, avoids the occurrence of mold damage, and solves the problem that the feeding position in the original mold cannot be automatically detected, which can easily cause workpiece misalignment, resulting in defective products and mold damage. Because the utility model adds a round hole, the design facilitates the insertion of the positioning pin and the misalignment sensing pin. Because the misalignment sensing pin and the dowel bar are on an inclined surface, this design realizes the automatic movement of the dowel bar. Because the utility model adds The connection line is added, and the design is convenient for the sensor switch to control the punching machine. Because the utility model adds reinforcing ribs, the design improves the mechanical strength of the dowel bar. The utility model has a novel structure, reasonable technology, automatic detection of misalignment, and good stability. High reliability.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型一种多工位进给模具送料错位感应机构的结构示意图;Fig. 1 is a structural schematic diagram of a multi-station feed mold feeding dislocation induction mechanism of the utility model;
图2为本实用新型一种多工位进给模具送料错位感应机构中冲压件的示意图;Fig. 2 is a schematic diagram of stamping parts in a multi-station feed die feeding dislocation induction mechanism of the utility model;
图中:1-冲压件、2-定位针、3-错位感应针、4-传力杆、5-复位弹簧、6-上模座、7-固定板、8-脱料板、9-下模板、10-感应开关、11-圆孔。In the figure: 1-stamping part, 2-positioning pin, 3-misalignment sensing pin, 4-dowel rod, 5-return spring, 6-upper die holder, 7-fixing plate, 8-stripping plate, 9-bottom template, 10-inductive switch, 11-round hole.
具体实施方式detailed description
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
请参阅图1和图2,本实用新型提供一种技术方案:一种多工位进给模具送料错位感应机构,包括主体组件以及错位感应组件,主体组件包括冲压件1、上模座6、固定板7、脱料板8以及下模板9,上模座6为长方体结构,固定板7安装在上模座6下端面中间位置,脱料板8安装在固定板7下端面中部位置,下模板9设置在脱料板8正下方,冲压件1设置在脱料板8与下模板9之间的间隙处,错位感应组件包括定位针2、错位感应针3、传力杆4、复位弹簧5以及感应开关10,复位弹簧5设置在上模座6中部位置,定位针2安装在脱料板8下端面上,错位感应针3安装在复位弹簧5下端,且错位感应针3下端穿过固定板7,并延伸至脱料板8外,感应开关10安装在固定板7左端面上,传力杆4安装在固定板7内中部位置,传力杆4右端与错位感应针3相连接,传力杆4左端与感应开关10相连接。Please refer to Fig. 1 and Fig. 2, the utility model provides a technical solution: a multi-station feed mold feeding dislocation induction mechanism, including a main body assembly and a dislocation induction assembly, the main assembly includes a stamping part 1, an upper mold base 6, The fixed plate 7, the stripper plate 8 and the lower template 9, the upper mold base 6 is a cuboid structure, the fixed plate 7 is installed at the middle position of the lower end surface of the upper mold base 6, the stripper plate 8 is installed at the middle position of the lower end surface of the fixed plate 7, and the lower The template 9 is set directly under the stripper plate 8, the stamping part 1 is set at the gap between the stripper plate 8 and the lower template 9, and the misalignment sensing assembly includes a positioning pin 2, a misalignment sensing pin 3, a dowel 4, and a return spring 5 and the sensor switch 10, the return spring 5 is set in the middle of the upper die base 6, the positioning pin 2 is installed on the lower end surface of the stripping plate 8, the misalignment sensing needle 3 is installed on the lower end of the return spring 5, and the lower end of the misalignment sensing needle 3 passes through The fixed plate 7 extends to the outside of the stripping plate 8, the induction switch 10 is installed on the left end surface of the fixed plate 7, the dowel bar 4 is installed in the middle of the fixed plate 7, and the right end of the dowel bar 4 is connected with the misalignment sensing needle 3 , the left end of the dowel bar 4 is connected with the induction switch 10.
冲压件1上安装有多组圆孔11,且多组圆孔11等距开设在冲压件1上,错位感应针3与传力杆4贴面为倾斜面,感应开关10通过连接线与冲床相连接,上模座6、固定板7、脱料板8以及下模板9的中轴线均在同一纵向轴线上,传力杆4内安装有加强筋。There are multiple groups of round holes 11 installed on the stamping part 1, and the multiple groups of round holes 11 are equidistantly set on the stamping part 1. The misalignment sensing needle 3 and the dowel bar 4 are facing an inclined surface. Connected, the central axes of the upper mold base 6, the fixed plate 7, the stripper plate 8 and the lower formwork 9 are all on the same longitudinal axis, and reinforcing ribs are installed in the dowel bar 4.
具体实施方式:在进行使用时,首先作业人员对本实用新型进行检查,检查是否存在缺陷,如果存在缺陷的话就无法进行使用了,此时需要通知维修人员进行维修,如果不存在问题的话就可以进行使用,使用时,当冲压件1不发生错位时,定位针2以及错位感应针3均插入冲压件1中的圆孔11内,错位感应针3不压迫复位弹簧5,从而冲床各个零部件正常运行,当冲压件1发生错位时,定位针2以及错位感应针3无法准备插入圆孔11内,错位感应针3向上运动,错位感应针3向上运动从而压迫复位弹簧5发生弹性变形,由于错位感应针3与传力杆4贴合面为倾斜面,传力杆4自动向左移动,传力杆4向左移动并触碰感应开关10,感应开关10从而控制冲床停止运行,从而使整个机器停止,进而避免了模具损坏以及不合格产品的出现,大大降低了企业的生产成本以及维修成本。Specific implementation method: When using the utility model, the operator first checks the utility model to see if there is a defect. If there is a defect, it cannot be used. At this time, the maintenance personnel need to be notified to carry out maintenance. If there is no problem, it can be carried out. In use, when in use, when the stamping part 1 is not misaligned, the positioning pin 2 and the misalignment sensing pin 3 are inserted into the round hole 11 of the stamping part 1, and the misalignment sensing pin 3 does not press the return spring 5, so that the parts of the punching machine are normal Running, when the stamping part 1 is misaligned, the positioning pin 2 and the misalignment sensing pin 3 cannot be ready to be inserted into the round hole 11, the misalignment sensing pin 3 moves upward, and the misalignment sensing pin 3 moves upward to compress the return spring 5 to elastically deform. The bonding surface of the induction needle 3 and the dowel bar 4 is an inclined surface, the dowel bar 4 automatically moves to the left, the dowel bar 4 moves to the left and touches the sensor switch 10, and the sensor switch 10 controls the punch to stop running, so that the whole The machine stops, thereby avoiding mold damage and the appearance of unqualified products, which greatly reduces the production cost and maintenance cost of the enterprise.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the utility model The present utility model can be realized in other specific forms without the spirit or essential features. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Cited By (2)
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CN108067521A (en) * | 2017-12-05 | 2018-05-25 | 广东新宝精密制造股份有限公司 | A kind of punching detection device |
CN109127856A (en) * | 2018-08-17 | 2019-01-04 | 铜陵三佳山田科技股份有限公司 | Die cutting die and its detection method for the detection of lead frame feeding position |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108067521A (en) * | 2017-12-05 | 2018-05-25 | 广东新宝精密制造股份有限公司 | A kind of punching detection device |
CN109127856A (en) * | 2018-08-17 | 2019-01-04 | 铜陵三佳山田科技股份有限公司 | Die cutting die and its detection method for the detection of lead frame feeding position |
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