CN206400339U - Status visualization control device before a kind of waste incineration - Google Patents

Status visualization control device before a kind of waste incineration Download PDF

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Publication number
CN206400339U
CN206400339U CN201720098585.4U CN201720098585U CN206400339U CN 206400339 U CN206400339 U CN 206400339U CN 201720098585 U CN201720098585 U CN 201720098585U CN 206400339 U CN206400339 U CN 206400339U
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plc communication
rubbish
data
disk cabinet
control module
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Inventor
战传玺
任尧岭
孙文奎
苗笛
王忠奎
滕海滨
高宁飞
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Ebara Densan Qingdao Technology Co Ltd
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Ebara Densan Qingdao Technology Co Ltd
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  • Incineration Of Waste (AREA)

Abstract

The utility model belongs to incineration treatment of garbage technical field, it is related to status visualization control device before a kind of waste incineration, by the multiple data acquisition devices and status control module of setting, realization shows state before waste incineration in intuitively form, instructs staff to carry out waste incineration;Its agent structure includes status control module, rubbish metering device, vehicle identifier, plc communication disk cabinet, plc communication point disk, grab bucket trap setting, automatic auxiliary combustion equipment, soot, garbage crane, incinerator, conveyer belt, temperature sensor and Dropbox;It is by setting plc communication disk cabinet to realize the common collection and storage of multiple device data;Its status control module set can be by the data processing storage of collection and so that specifically intuitively form shows;Its principle is simple, and structure is reliable, visualizes, and state response is accurate, and application environment is good.

Description

Status visualization control device before a kind of waste incineration
Technical field:
The utility model belongs to incineration treatment of garbage technical field, is related to status visualization control dress before a kind of waste incineration Put, by the multiple data acquisition devices and status control module of setting, realize state before waste incineration in intuitively form Show, instruct staff to carry out waste incineration.
Background technology:
China is due to large population base, therefore the rubbish total amount that the whole nation is produced is also very huge;At present, China's rubbish at this stage The major way of rubbish processing is to bury, and pollutes excessively serious, therefore, various regions popularize incineration treatment of garbage energetically;Rubbish burns Substantial amounts of rubbish will be burned daily by burning factory, so as to produce a problem, in order that rubbish fully burns during waste incineration, incinerator Ventilation is needed, but startup excessively can frequently cause damage to blower fan;Waste incineration simultaneously often produces pernicious gas, to dye rubbish Rubbish incinerator can typically carry the purifier of pernicious gas, but the processing of purifier can be limited, often produce excessively Pernicious gas some can not be handled;In order to solve this problem it is necessary to making to reduce pernicious gas during waste incineration Generation, the problem of being at this moment related to a uniform burning, so when burning away the refuse by the same or analogous rubbish of caloric value Put into combustion furnace it is most important, and house refuse due to its own characteristic there is washiness and aqueous uneven, inflammable thing with it is non- The features such as inflammable thing are mixed, thus it is higher to the skill requirement of garbage crane control staff, even and experienced control staff It is difficult to accomplish homogenous combustion always;Therefore, seek it is a kind of speculate garbage pool in each local rubbish suitable burning degree and with The form of visual image, which is presented to status visualization control device before the waste incineration of control staff, has good social benefit And economic benefit.
The content of the invention:
The purpose of this utility model is the shortcoming for overcoming prior art, seeks to design state-visibility before a kind of waste incineration Change control device, by the multiple data acquisition devices and status control module of setting, realize state before waste incineration with straight The form of sight shows, and instructs staff to carry out waste incineration.
To achieve these goals, the body junction of status visualization control device before the waste incineration that the utility model is related to Structure includes status control module, rubbish metering device, vehicle identifier, plc communication disk cabinet, plc communication point disk, grab bucket and caught Catch device, automatic auxiliary combustion equipment, soot, garbage crane, incinerator, conveyer belt, temperature sensor and Dropbox;State controls mould Block be independently arranged at outside working site with rubbish metering device, vehicle identifier, plc communication disk cabinet, grab bucket trap setting, Temperature sensor and the connection of Dropbox electric signal, to read the data of each device and to show waste incineration state;Rubbish metering dress The outside side for being arranged on soot is put, to encode and record by garbage truck when weight and the turnover before and after garbage truck turnover Between, vehicle identifier is arranged on the side of rubbish metering device, so as to recognize and record into soot garbage truck car plate, Entry time and input rubbish place, rubbish metering device are internally provided with Dropbox, Dropbox respectively with rubbish metering device, vehicle Identifying device and status control module power information connection, so as to collect storage rubbish metering device and vehicle identifier record Data are simultaneously sent to status control module;Multiple garbage cranes are provided with soot, to capture stirring and mobile rubbish, often A plc communication point disk is respectively arranged with individual garbage crane, to monitor, record and control the operation of garbage crane, in rubbish The outside of rubbish crane is provided with plc communication disk cabinet, and plc communication disk cabinet one end is connected with each plc communication point disk power information respectively, The other end is connected with status control module power information, to collect the data of plc communication point disk and to be sent to state control In module;The side that grab bucket trap setting is arranged on garbage crane is connected with status control module power information, to catch grab bucket Work realtime graphic, whereabouts rubbish block size and its falling speed;The outside side that incinerator is arranged on soot passes through transmission Band is connected with soot, and automatic auxiliary combustion equipment is provided with incinerator, and automatic auxiliary combustion equipment connects with plc communication disk cabinet power information Connect, be sent to control incinerator to work and to form rubbish caloric value data in plc communication disk cabinet;Soot is internally provided with Multiple temperature sensors, temperature sensor is connected with plc communication disk cabinet power information, so as to by the rubbish temperature data in soot It is sent in plc communication disk cabinet.
The agent structure for the status control module that the utility model is related to includes boundary element, database, logic control list Member and monitoring unit;The data that logic control element is read in Dropbox and plc communication disk cabinet carry out being calculated and stored in database In, while processing data is sent to outside all parts to control each component working;Database linkage interface unit is with patrolling Control unit is collected, boundary element reads the data in deposit database and carries out visualization processing, to show that waste incineration is whole The state of body;Monitoring unit is unidirectionally connected with boundary element and logic control element respectively, so as to both fortune that monitors or alarm Row state.
The status control module that the utility model is related to is communicated to connect with Dropbox by ether web form;Status control module Communicated to connect with plc communication disk cabinet by Mitsubishi's MC protocol forms;Plc communication point passes through H rings between disk and plc communication disk cabinet Network Communication protocol form is communicated to connect.
The agent structure for the plc communication disk cabinet that the utility model is related to includes PLC, power supply, interchanger, relay and input Lead-out terminal, plc communication disk cabinet top is fixedly installed PLC, so as to gathered data, carries out logical operation and preservation data;Electricity Source is arranged on the top of plc communication disk cabinet and powered for plc communication disk cabinet;Interchanger is provided with the right side of power supply, to connect outside Equipment;Relay is fixedly installed on the lower section of power supply, and to control the break-make of whole disk cabinet, the output signal of reception is simultaneously kept Processing;Input and output electronics is fixedly installed on the lower section of relay, to input or output data.
The utility model be related to by before waste incineration status visualization control device realize a kind of waste incineration before The key step of status visualization method includes:
(1) rubbish fluffy degree is obtained
Soot bottom surface is divided into multiple square tiles that unit area is S, as the rubbish of unit determination thereon State before burning, the garbage weight M put into unit area S is by status control module from rubbish metering device and plc communication Plc communication point disk recorded data in the garbage crane of the correspondence position stored in disk cabinet is calculated, state control mould The garbage crane that plc communication point disk in the garbage crane for the correspondence position that block is stored by plc communication disk cabinet again is recorded is lived Dynamic height, and extract the garbage truck that the license board information of typing in advance in database is matched with the car plate that vehicle identifier is recorded The position and number of times dumped rubbish calculate the rubbish tile height H on S areas, so as to show that rubbish fluffy degree is M/SH, It is designated as ρ;
(2) rubbish stirring number of times is obtained
Plc communication point disk records the stirring times N that corresponding garbage crane is carried out to the rubbish on area S, and by data Record is in plc communication disk cabinet, and the data that status control module is read in plc communication disk cabinet obtain the stirring times N of rubbish;
(3) temperature before incineration firing is obtained
The temperature sensor set in soot obtains the mean temperature T before waste incineration on S areas, and is stored in PLC Communicate in disk cabinet, the data that status control module is read in plc communication disk cabinet obtain the mean temperature T before waste incineration;
(4) rubbish heat content is obtained
The total amount of heat data that the burning of the rubbish of automatic auxiliary combustion equipment record certain time certain volume is produced, and be stored in In plc communication disk cabinet, status control module reads the total amount of heat data that the rubbish of the certain volume in plc communication disk cabinet is produced, The heat content of unit volume rubbish can be calculated, and then calculates the rubbish heat content Q in SH volumes;
(5) the waste deposit time is obtained
At the time of vehicle identifier record garbage truck input rubbish and garbage truck puts into the position of rubbish, and by above-mentioned number According to being stored in Dropbox, the data that status control module is read in Dropbox calculate waste deposit time t on S areas;
(6) permanence is obtained
The fluffy degree ρ for the rubbish that the logic control element reading that will be stored in status control module is obtained by step (1), The rubbish that temperature T, step (4) are obtained before the incineration firing that rubbish stirring times N, the step (3) of step (2) acquisition are obtained is containing warm The waste deposit time t that Q and step (5) are obtained is measured, by above-mentioned data write into Databasce, and is led in logic control element Cross in model and handle:
Permanence=50+ (ρ0/ρ-1)×A+(N/N0-1)×B+(T/T0-1)×C+(Q/Q0-1)× D+(t/t0-1)×E +α×F
Wherein, A, B, C, D and E are respectively the regulation coefficient of each respective items, A+B+C+D+E=50, wherein 0 < A≤15,0 < B≤15,0 < C≤15,0 < D≤15,0 < E≤15;Wherein:
ρ0For standard fluffy degree, can manually it be set in boundary element, 0.1<ρ0<0.4, unit is every cubic metre of ton;
N0Number of times is moved for standard, can be manually set in boundary element, 0≤N0≤10;
T0For normal temperature, it can be manually set in boundary element, 10≤T0≤ 30, unit for degree Celsius;
Q0For standard caloric value, it can be manually set in boundary element, 9000≤Q0≤ 11000, unit is kilojoule every thousand Gram;
t0For the standard elapsed time, it can be manually set in boundary element, 48≤t0≤ 96, unit is hour;
α is permanence correction term, and the calculating deviation of permanence is corrected according to different height, can manually be set in boundary element It is fixed, -10<α<0;
F:Permanence corrects term coefficient, adjusts correction term size, can be manually set in boundary element, 0<F<1;
The permanence size of rubbish on S areas is obtained after processing, and is write data into database;
(7) interface visualization is shown
The data stored in boundary element reading database, are showed in the form of image, icon, form or curve map, So as to for operating personnel's reference.
The utility model compared with prior art, by setting plc communication disk cabinet to realize the common of multiple device data Collection and storage;Its status control module set can be by the data processing storage of collection and with specifically intuitively form exhibition It is existing;Its principle is simple, and structure is reliable, visualizes, and state response is accurate, and application environment is good.
Brief description of the drawings:
Fig. 1 is agent structure principle schematic of the present utility model.
Fig. 2 is the agent structure principle schematic for the plc communication disk cabinet that the utility model is related to.
Fig. 3 is the agent structure principle schematic for the status control module that the utility model is related to.
Fig. 4 is the field visualized 3D dispaly states of rubbish that the utility model is related to.
Fig. 5 is the field visualized tangent plane dispaly state of rubbish that the utility model is related to.
Fig. 6 is the flow schematic block diagram of status visualization method before the waste incineration that the utility model is related to.
Embodiment:
Below by embodiment and the utility model is described in further detail with reference to accompanying drawing.
Embodiment 1:
A kind of agent structure for waste incineration money visualization control device that the present embodiment is related to includes status control module 1st, rubbish metering device 2, vehicle identifier 3, plc communication disk cabinet 4, plc communication divide disk 5, grab bucket trap setting 6, helped automatically Fire device 7, soot 8, garbage crane 9, incinerator 10, conveyer belt 11, temperature sensor 12 and Dropbox 13;Status control module 1 is independently arranged at outside working site and rubbish metering device 2, vehicle identifier 3, plc communication disk cabinet 4, grab bucket seizure dress 6, temperature sensor 12 and the connection of the electric signal of Dropbox 13 are put, to read the data of each device and to show waste incineration state;Rubbish Rubbish metering device 2 is arranged on the outside side in soot 8, so as to which garbage truck to be encoded to and recorded the weight before and after garbage truck turnover With the turnover time, vehicle identifier 3 is arranged on the side of rubbish metering device 2, to recognize and record into soot Garbage truck car plate, entry time and input rubbish place, rubbish metering device 2 are internally provided with Dropbox 13, Dropbox 13 respectively with Rubbish metering device 2, vehicle identifier 3 and the connection of the power information of status control module 1, to collect storage rubbish metering device 2 and vehicle identifier 3 record data and be sent to status control module 1;Multiple garbage cranes 9 are provided with soot 8, A plc communication point disk 5 is respectively arranged with stirring and mobile rubbish, each garbage crane to capture, to monitor, to record With the operation of control garbage crane 9, plc communication disk cabinet 4, one end of plc communication disk cabinet 4 point are provided with the outside of garbage crane 9 It is not connected with each plc communication point power information of disk 5, the other end is connected with the power information of status control module 1, to collect plc communication Divide the data of disk 5 and be sent in status control module 1;Grab bucket trap setting 6 be arranged on the side of garbage crane 9 with The power information of status control module 1 is connected, to catch grab bucket work realtime graphic, whereabouts rubbish block size and its falling speed; The outside side that incinerator 10 is arranged on soot 8 is connected by conveyer belt 11 with soot 8, is provided with incinerator 10 automatic Auxiliary combustion equipment 7, automatic auxiliary combustion equipment 7 is connected with the power information of plc communication disk cabinet 4, to control incinerator to work and to form rubbish Caloric value data are sent in plc communication disk cabinet 4;Soot is internally provided with multiple temperature sensors 12, temperature sensor 12 It is connected with the power information of plc communication disk cabinet 4, so as to which the rubbish temperature data in soot 8 is sent in plc communication disk cabinet 4.
The agent structure for the status control module 1 that the present embodiment is related to includes boundary element 101, database 102, logic control Unit 103 and monitoring unit 104 processed;The data that logic control element 103 is read in Dropbox 13 and plc communication disk cabinet 4 are counted Calculate and be stored in database 102, while processing data is sent to outside all parts to control each component working;Number According to the linkage interface unit 101 of storehouse 102 and logic control element 103, boundary element 101 reads the data in deposit database 102 And visualization processing is carried out, to show the state of waste incineration entirety;Monitoring unit 104 is respectively with boundary element 101 and patrolling Collect control unit 103 unidirectionally to connect, so as to both running statuses that monitors or alarm.
The status control module 1 that the present embodiment is related to is communicated to connect with Dropbox 13 by ether web form;State controls mould Block 1 is communicated to connect with plc communication disk cabinet 4 by Mitsubishi's MC protocol forms;Plc communication point leads between disk 5 and plc communication disk cabinet 4 Cross the communication connection of H looped network communication protocols form.
The agent structure for the plc communication disk cabinet 4 that the present embodiment is related to includes PLC, power supply 401, interchanger 402, relay 403 and input and output terminal 404, the top of plc communication disk cabinet 4 is fixedly installed PLC, so as to gathered data, carries out logical operation With preservation data;Power supply 401 is arranged on the top of plc communication disk cabinet 4 and powered for plc communication disk cabinet 4;The right side of power supply 401 is set Interchanger 402 is equipped with, to connect external equipment;Relay 403 is fixedly installed on the lower section of power supply 401, whole to control The break-make of disk cabinet, receives PLC output signal and does holding processing;Input and output electronics 404 is fixedly installed on relay 403 Lower section, to input or output data.
Status visualization method before the waste incineration that the present embodiment is related to, its key step includes:
(1) rubbish fluffy degree is obtained
The bottom surface of soot 8 is divided into multiple square tiles that unit area is S, as the rubbish of unit determination thereon State before burning, the garbage weight M put into unit area S is led to by status control module 1 from rubbish metering device 2 and PLC The plc communication point recorded data of disk 5 in the garbage crane 9 of the correspondence position stored in letter disk cabinet 4 is calculated, state control The rubbish that plc communication point disk 5 in the garbage crane 9 for the correspondence position that molding block 1 is stored by plc communication disk cabinet 4 again is recorded Rubbish crane activity height, and extract the car plate that the license board information of typing in advance is recorded with vehicle identifier in database 102 The position and number of times that the garbage truck of matching is dumped rubbish calculate the rubbish tile height H on S areas, so as to show that rubbish is fluffy Looseness is M/SH, is designated as ρ;
(2) rubbish stirring number of times is obtained
Plc communication point disk 5 records the stirring times N that corresponding garbage crane 9 is carried out to the rubbish on area S, and by number According to record in plc communication disk cabinet 4, the data that status control module 1 is read in plc communication disk cabinet 4 obtain the stirring time of rubbish Number N;
(3) temperature before incineration firing is obtained
The temperature sensor 12 set in soot 8 obtains the mean temperature T before waste incineration on S areas, and is stored in In plc communication disk cabinet 4, the data that status control module 1 is read in plc communication disk cabinet 4 obtain the mean temperature before waste incineration T;
(4) rubbish heat content is obtained
The total amount of heat data that the burning of the rubbish of the automatic record of auxiliary combustion equipment 7 certain time certain volume is produced, and store In plc communication disk cabinet 4, status control module 1 reads the total amount of heat that the rubbish of the certain volume in plc communication disk cabinet 4 is produced Data, you can calculate the heat content of unit volume rubbish, and then calculate the rubbish heat content Q in SH volumes;
(5) the waste deposit time is obtained
Vehicle identifier 3 is recorded at the time of garbage truck puts into rubbish and garbage truck puts into the position of rubbish, and will be above-mentioned Data storage is in Dropbox 13, when the data that status control module 1 reads in Dropbox 13 calculate waste deposit on S areas Between t;
(6) permanence is obtained
The logic control element 103 that will be stored in status control module 1 is read by the fluffy of the rubbish of step (1) acquisition Temperature T, step (4) are obtained before the incineration firing that looseness ρ, the rubbish stirring times N of step (2) acquisition, step (3) are obtained The waste deposit time t that rubbish heat content Q and step (5) are obtained, by above-mentioned data write into Databasce, and in logic control By being handled in model in unit 103:
Permanence=50+ (ρ0/ρ-1)×A+(N/N0-1)×B+(T/T0-1)×C+(Q/Q0-1)× D+(t/t0-1)×E +α×F
Wherein, A, B, C, D and E are respectively the regulation coefficient of each respective items, A+B+C+D+E=50, wherein 0 < A≤15,0 < B≤15,0 < C≤15,0 < D≤15,0 < E≤15;Wherein:
ρ0For standard fluffy degree, can manually it be set in boundary element 101,0.1<ρ0<0.4, unit is every cubic metre of ton;
N0Number of times is moved for standard, can be manually set in boundary element 101,0≤N0≤10;
T0For normal temperature, it can be manually set in boundary element 101,10≤T0≤ 30, unit for degree Celsius;
Q0For standard caloric value, it can be manually set in boundary element 101,9000≤Q0≤ 11000, unit is that kilojoule is every Kilogram;
t0For the standard elapsed time, it can be manually set in boundary element 101,48≤t0≤ 96, unit is hour;
α is permanence correction term, and the calculating deviation of permanence is corrected according to different height, can be in the hand of boundary element 101 Dynamic setting, -10<α<0;
F:Permanence corrects term coefficient, adjusts correction term size, can be manually set in boundary element 101,0<F<1;
The permanence size of rubbish on S areas is obtained after processing, and is write data into database 102;
(7) interface visualization is shown
The data stored in the reading database 102 of boundary element 101, in the form of image, icon, form or curve map Show, so as to for operating personnel's reference.

Claims (4)

1. status visualization control device before a kind of waste incineration, it is characterised in that its agent structure include status control module, Rubbish metering device, vehicle identifier, plc communication disk cabinet, plc communication point disk, grab bucket trap setting, automatic auxiliary combustion equipment, Soot, garbage crane, incinerator, conveyer belt, temperature sensor and Dropbox;Status control module is independently arranged at working site Outside and rubbish metering device, vehicle identifier, plc communication disk cabinet, grab bucket trap setting, temperature sensor and Dropbox telecommunications Number connection, to read the data of each device and to show waste incineration state;Rubbish metering device is arranged on the outside in soot Side, so as to which garbage truck to be encoded to and recorded weight and the turnover time before and after garbage truck turnover, vehicle identifier is arranged on The side of rubbish metering device, so as to recognizing and record the garbage truck car plate into soot, entry time and input rubbish Point;Rubbish metering device is internally provided with Dropbox, and Dropbox controls mould with rubbish metering device, vehicle identifier and state respectively Block power information is connected, to collect the data of storage rubbish metering device and vehicle identifier record and to be sent to state control Module;Multiple garbage cranes are provided with soot, are set respectively in stirring and mobile rubbish, each garbage crane to capture There is a plc communication point disk, to monitor, record and control the operation of garbage crane, the outside of garbage crane is provided with PLC Communicated disk cabinet, and plc communication disk cabinet one end is connected with each plc communication point disk power information respectively, the other end and status control module electricity Information is connected, to collect the data of plc communication point disk and to be sent in status control module;Trap setting of grabbing bucket is set It is connected in the side of garbage crane with status control module power information, to catch grab bucket work realtime graphic, whereabouts executing garbage Size and its falling speed;The outside side that incinerator is arranged on soot is connected by conveyer belt with soot, in incinerator Automatic auxiliary combustion equipment is provided with, automatic auxiliary combustion equipment is connected with plc communication disk cabinet power information, to control incinerator work and shape It is sent into rubbish caloric value data in plc communication disk cabinet;Soot is internally provided with multiple temperature sensors, temperature sensor It is connected with plc communication disk cabinet power information, so as to which the rubbish temperature data in soot is sent in plc communication disk cabinet.
2. status visualization control device before waste incineration according to claim 1, it is characterised in that the state control The agent structure of module includes boundary element, database, logic control element and monitoring unit;Logic control element reads Dropbox Carry out being calculated and stored in database with the data in plc communication disk cabinet, while processing data is sent into each outside portion Part is to control each component working;Database linkage interface unit and logic control element, boundary element read deposit database In data and carry out visualization processing, to show state that waste incineration is overall;Monitoring unit respectively with boundary element and Logic control element is unidirectionally connected, so as to both running statuses that monitors or alarm.
3. status visualization control device before waste incineration according to claim 1, it is characterised in that the state control Module is communicated to connect with Dropbox by ether web form;Status control module passes through Mitsubishi's MC protocol forms with plc communication disk cabinet Communication connection;Plc communication point is communicated to connect between disk and plc communication disk cabinet by H looped network communication protocols form.
4. status visualization control device before waste incineration according to claim 1, it is characterised in that the plc communication disk The agent structure of cabinet includes PLC, power supply, interchanger, relay and input and output terminal, and plc communication disk cabinet top is fixedly installed There is PLC, so as to gathered data, carry out logical operation and preservation data;It is logical for PLC that power supply is arranged on the top of plc communication disk cabinet Letter disk cabinet is powered;Interchanger is provided with the right side of power supply, to connect external equipment;Relay is fixedly installed on the lower section of power supply, To control the break-make of whole disk cabinet, the output signal received simultaneously does holding processing;Input and output electronics is fixedly installed on The lower section of relay, to input or output data.
CN201720098585.4U 2017-01-26 2017-01-26 Status visualization control device before a kind of waste incineration Active CN206400339U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106707955A (en) * 2017-01-26 2017-05-24 荏原电产(青岛)科技有限公司 Pre-incineration state visualization control device for garbage

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106707955A (en) * 2017-01-26 2017-05-24 荏原电产(青岛)科技有限公司 Pre-incineration state visualization control device for garbage
CN106707955B (en) * 2017-01-26 2023-09-29 荏原电产(青岛)科技有限公司 Visual controlling means of state before msw incineration

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