CN206394446U - Safety device, electrical component and electricity or motor vehicle driven by mixed power - Google Patents
Safety device, electrical component and electricity or motor vehicle driven by mixed power Download PDFInfo
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- CN206394446U CN206394446U CN201621077285.XU CN201621077285U CN206394446U CN 206394446 U CN206394446 U CN 206394446U CN 201621077285 U CN201621077285 U CN 201621077285U CN 206394446 U CN206394446 U CN 206394446U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/64—Constructional details of batteries specially adapted for electric vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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Abstract
本实用新型涉及一种安全装置、电组件和电或混合动力车辆。安全装置用于防止在电或混合动力车辆的电组件中的电构件处的危险的接触电压,具有:在电组件的组件壳体处的服务盖,该服务盖为电组件的正常运行而关闭到壳体内部空间的服务开口;服务盖的安全造型件,在安全造型件处具有留空部;和由安全造型件构造的、留空部的覆盖件;其中,对于正常运行而言,与组件壳体机械地连接的信号插头连接能通过留空部引导并且能由覆盖件至少部分地包围,对于正常运行而言,覆盖件能布置在信号插头连接的信号插座和与信号插座连接的信号插头之间,并且对于服务而言,信号插头能与信号插座分开,并且覆盖件能从信号插头连接移除以及服务盖能从组件壳体移除。
The utility model relates to a safety device, an electric component and an electric or hybrid vehicle. Safety device for protection against dangerous touch voltages at electrical components in electrical components of electric or hybrid vehicles, having: a service cover at the component housing of the electrical component, which is closed for normal operation of the electrical component The service opening to the housing interior; the safety molding of the service cover, which has a cutout at the safety molding; and the cover of the cutout constructed of the safety molding; wherein, for normal operation, the The mechanically connected signal plug connections of the component housings can be guided through the cutouts and can be at least partially surrounded by a cover which, for normal operation, can be arranged over the signal sockets of the signal plug connections and the signal sockets connected to the signal sockets. Between the plugs, and for service, the signal plug can be separated from the signal receptacle and the cover can be removed from the signal plug connection and the service cover can be removed from the assembly housing.
Description
技术领域technical field
本实用新型涉及一种用于防止在电或混合动力车辆的电组件中的电构件处的危险的接触电压的安全装置,其具有在电组件的组件壳体处的服务盖,其为电组件的正常运行而关闭组件壳体的服务开口。此外,本实用新型涉及一种具有该安全装置的电组件以及具有该电组件的电或混合动力车辆。The utility model relates to a safety device for preventing dangerous contact voltages at electric components in an electric assembly of an electric or hybrid vehicle, which has a service cover at the assembly housing of the electric assembly, which is an electric assembly The service opening of the module housing is closed for normal operation. Furthermore, the utility model relates to an electric assembly with the safety device and an electric or hybrid vehicle with the electric assembly.
背景技术Background technique
对于不仅在工业的环境中还在汽车领域中使用的电组件而言通常必要的是,尤其在维护或者服务行为中,借助于相应的服务开口或借助于壳体盖实现到组件壳体的内部中的电构件的进入。在电组件的可视范围中的标签大多警告的是,在打开组件壳体之前对于至少在电组件的正常运行中引导电压的电构件建立无电压的情况。特别注意的是非电绝缘的或者在其它方面防止人员的直接访问的电构件。For electrical components that are used not only in an industrial environment but also in the automotive sector, it is often necessary, in particular for maintenance or service activities, to provide access to the interior of the component housing by means of a corresponding service opening or by means of a housing cover The entry of electrical components in. Labels in the visible range of the electrical component generally warn that before opening the component housing, a voltage-free situation is established for electrical components carrying voltage at least during normal operation of the electrical component. Particular attention is paid to electrical components that are not electrically insulated or are otherwise protected from direct access by persons.
在该背景中,正常运行被理解为电组件的运行状态,在其中不由操作者或应用进程激活引发对电组件和其电构件的能量分配或者能量供给的关断。在正常运行期间,也不能或仅在使用专门的安全装置的情况下实现经由到电组件的壳体内部空间的服务开口的进入。In this context, normal operation is understood to be the operating state of an electrical component in which no activation by an operator or an application process results in a shutdown of the energy distribution or energy supply to the electrical component and its electrical components. During normal operation, access via the service opening to the housing interior of the electrical component is also not possible, or only with the use of special safety devices.
因为电或混合动力车辆越来越多地为了电驱动系统的能量供给而采用高电压蓄能器,其具有直到800V或更高的直流电的电压水平,所以在所有在正常运行中引导电压的、在用于分配电能的高压网上运行的电构件中潜在地存在危险的接触电压。Since electric or hybrid vehicles are increasingly using high-voltage accumulators for the energy supply of the electric drive system, which have a voltage level of up to 800 V direct current or higher, all of the leading voltages in normal operation, Potentially dangerous touch voltages are present in electrical components operating on high voltage networks used to distribute electrical energy.
相应地,汽车工业对于事故以及对于电或混合动力车辆的电组件处的服务行为必须保障的是,在要求上尽可能在最短的时间内期望不存在危险的接触电压。对此,常常执行对电构件的电能的主动放电,这些电构件例如与高压电网进行电连接。这也适用于变流器的直流电压中间电路处的中间电路电容器,其大多在电组件与能量供给分开后还存储有电能。电线自身能够存储电能直到其尺寸所限制的程度。例如,为了对中间电路电容器的电能进行放电而应用欧姆电阻,其与中间电路电容器共同布置在直流电压中间电路处。还有的解决方案是由变流器运行的电机,也就是电动机在其绕组中对电能进行放电。相应地,中间电路电容器的电能转化为热能。Correspondingly, the automotive industry must ensure that in the event of accidents and for service operations on electrical components of electric or hybrid vehicles, it is required that no dangerous touch voltages be present in the shortest possible time. For this purpose, an active discharge of electrical energy is often carried out for electrical components which are electrically connected, for example, to a high-voltage network. This also applies to intermediate circuit capacitors on the direct voltage intermediate circuit of the converter, which generally still store electrical energy after the electrical components have been separated from the energy supply. The wire itself is capable of storing electrical energy to an extent limited by its size. For example, an ohmic resistor is used to discharge the electrical energy of the intermediate circuit capacitor, which is arranged together with the intermediate circuit capacitor on the DC voltage intermediate circuit. Another solution is an electric motor run by an inverter, that is, the motor discharges electrical energy in its windings. Correspondingly, the electrical energy of the intermediate circuit capacitors is converted into heat energy.
然而,中间电路电容器的直流电压在没有主动放电的情况下仅能够在取决于变流器的电构件的设置时间内进行衰减。随后在能量供给与电组件分开之后在该时间段常常无法实现是,在直接进入到电组件的壳体内部空间时确保电构件处无电压。However, the DC voltage of the intermediate circuit capacitor can only decay for a set time depending on the electrical components of the converter without active discharge. It is often not possible in this period of time after separation of the energy supply from the electrical component to ensure that the electrical components are voltage-free when the direct access to the housing interior of the electrical component is made.
因此,用于确保在组件壳体内部中的电构件处无电压的已知的解决方案例如使用互锁插头系统,其监视电组件上的电导入和导出的电连接以及机械连接。在移除壳体盖之前常常必须将所有能监视的插头与组件壳体分开,以便实现到组件壳体内部中的安全的进入。电连接的拆除被监视,其中,通过移除这样的插头大多触发电构件的主动放电。电能的放电在确定的时间内达到不危险的电压值上。Known solutions for ensuring the absence of voltage at electrical components in the interior of the component housing therefore use, for example, interlocking plug systems which monitor the electrical and mechanical connections of the electrical lead-in and lead-out at the electrical component. Before removing the housing cover, it is often necessary to separate all monitoring plugs from the component housing in order to achieve safe access to the interior of the component housing. The removal of the electrical connection is monitored, wherein removal of such a plug usually triggers an active discharge of the electrical components. The discharge of electrical energy to a non-hazardous voltage value within a defined time.
然而对于操作者而言不理会的是,其在经由服务开口或壳体盖进入壳体内部空间之前是否实际上移除了电导入和导出的插头并且随后互锁插头系统是否能够动作。如果没有动作,在不防止电构件处的危险电压的情况下还能够实现进入壳体内部空间。However, it is irrelevant to the operator whether he actually removes the electrical input and output plugs before entering the housing interior via the service opening or the housing cover and whether the interlocking plug system is then actuatable. Without action, access to the housing interior is also possible without preventing dangerous voltages at the electrical components.
特别对于人员而言适用防止危险的接触电压的严格的要求。因此,根据DINVDE0100-410,对于成人而言无危险的稳定的接触电压为≤120V DC的直流电压,并且对于儿童和家畜而言为≤60V的直流电压。在汽车工业中通常将≤60V的直流电压测定为用于危险的接触电压的界限。Strict requirements apply in particular to personnel against dangerous contact voltages. Therefore, according to DINVDE0100-410, the non-hazardous stable contact voltage is a direct voltage of ≤ 120V DC for adults and a direct voltage of ≤ 60V for children and domestic animals. In the automotive industry a DC voltage of ≦60 V is usually determined as the limit for hazardous touch voltages.
特别地,汽车领域中的安全工艺上认为重要的是,为了进入电组件的壳体内部空间也中断控制和调节功能,其不与安全工艺上的功能直接联系并且也必须为了电组件上的服务而继续保持。因此,例如在服务或在事故时必须避免的是,在用于驱控电机的变流器中不受控制或不能受控制地驱控功率半导体模块。因此,在经由服务开口进入到壳体内部空间之前,借助于移除信号插头来解除用于控制和调解功能的信号连接是在防止危险的接触电压方面的服务例行程序的重要组成部分。In particular, safety-technical considerations in the automotive sector consider it important that, for access to the housing interior of electrical components, control and regulation functions are also interrupted, which are not directly linked to safety-technical functions and must also be serviced on electrical components And keep it up. For example, during service or in the event of an accident, an uncontrolled or uncontrolled actuation of the power semiconductor modules in a converter for actuating an electric machine must be avoided. Therefore, before accessing the housing interior via the service opening, deactivating the signal connections for the control and control functions by removing the signal plug is an important part of the service routine with regard to protection against dangerous contact voltages.
汽车工业的产品和应用例如在防止危险的接触电压时需要越来越多的多重保险,其应当保障的是,例如在失效或篡改第一安全系统时或者在绕开安全规定时,至少还有一个附加的安全系统是强制有效的。Products and applications in the automotive industry, for example, require more and more multiple insurances against dangerous touch voltages, which should ensure that, for example, in the event of failure or tampering with the primary safety system or when bypassing safety regulations, at least An additional security system is mandatory.
实用新型内容Utility model content
本实用新型的目的在于,提出一种安全装置,借助于其能够在电组件上实现的是安全、低花费以及低成本地进入到电组件的壳体内部空间,其中,在进入的时间点时,电组件的电构件处的危险接触电压已经可靠地衰减到不危险的值上。The purpose of the utility model is to propose a safety device, by means of which it is possible to achieve safe, low-cost and low-cost access to the inner space of the housing of the electrical component on the electrical component, wherein at the time of entry , the hazardous touch voltage at the electrical components of the electrical assembly has reliably decayed to a non-hazardous value.
该目的通过本实用新型的安全装置实现。This object is achieved by the safety device of the present utility model.
该目的还通过本实用新型的电组件以及本实用新型的电或混合动力车辆实现。This object is also achieved by the electric assembly of the invention and by the electric or hybrid vehicle of the invention.
本实用新型的认知在于,对于进入电组件中的电构件、例如对于服务情况而言必须保障的是,特别的人员通过接触电构件不会由于危险的接触电压而受伤。这意味着,仅当可能仍在电组件上存在的危险的接触电压下降到或者借助于主动放电衰减到毫无疑问的值上时,能够允许到电组件的壳体内部空间的进入。The invention recognizes that for electrical components entering into an electrical component, for example for service situations, it must be ensured that a particular person cannot be injured by touching the electrical components due to dangerous contact voltages. This means that access to the housing interior of the electrical component can only be permitted when the potentially dangerous touch voltage that may still be present at the electrical component has dropped or decayed to an indisputable value by means of an active discharge.
相应地,壳体盖的或专门的服务开口的打开必须被操作者要求进行如下的时间长度,即对于自由地进入电构件而言,危险的接触电压不再施加在壳体内部空间中的电构件处。利用该要求寻找相应的安全系统,其一方面为存在的安全系统提供附加的保护,另一方面不仅由于其复杂性还出于成本的角度能有效率地安装和建立。Accordingly, the opening of the housing cover or of the special service opening must be required by the operator for such a length of time that, for free access to the electrical components, dangerous contact voltages are no longer applied to the electrical components in the housing interior. component. This requirement is used to find corresponding safety systems which, on the one hand, provide additional protection for existing safety systems and, on the other hand, can be installed and installed efficiently not only because of their complexity but also from a cost point of view.
因此,为了实现该目的而提出一种用于防止在电或混合动力车辆的电组件中的电构件处的危险的接触电压的安全装置,其具有在电组件的组件壳体处的服务盖,其为电组件的正常运行而关闭到壳体内部空间的服务开口,还具有在安全造型件处带有留空部的、服务盖的安全造型件,并且同样具有由安全造型件构造的、留空部的覆盖件,其中,对于正常运行而言,与组件壳体机械地连接的信号插头连接能通过留空部引导并且能由覆盖件至少部分地包围,其中,还对于正常运行而言,覆盖件能布置在信号插头连接的信号插座和与信号插座连接的信号插头之间,并且其中,对于服务而言,信号插头能与信号插座分开,并且覆盖件能从信号插头连接移除以及服务盖能从组件壳体移除。Therefore, in order to achieve this object, a safety device for preventing dangerous touch voltages at electrical components in an electrical component of an electric or hybrid vehicle is proposed, which has a service cover on the component housing of the electrical component, It closes the service opening to the housing interior for the normal operation of the electrical components, and also has a safety profile with a cutout for the service cover at the safety profile, and also has a retaining profile formed from the safety profile. Covering of the cutout, wherein, for normal operation, a signal plug connection mechanically connected to the component housing can be guided through the cutout and at least partially surrounded by the cover, wherein, also for normal operation, The cover can be arranged between the signal receptacle to which the signal plug is connected and the signal plug connected to the signal receptacle, and wherein, for servicing, the signal plug can be separated from the signal receptacle, and the cover can be removed from the signal plug connection and the service The cover is removable from the component housing.
信号插座大多装配有柔软的线路,因此信号插头与信号插座的分开充足地提供了自由空间,也使得在安全造型件处构造的覆盖件能从信号插头连接移除。Signal sockets are usually equipped with flexible lines, so that the separation of the signal plug from the signal socket provides sufficient free space and also enables the cover formed on the safety profile to be removed from the signal plug connection.
电组件的组件壳体能够由各种壳体元件组合在一起,其大多能相互脱开地相互连接。因此,具有组件壳体和组件壳体盖以及组件壳体底部的结构是已知的。然而,这些壳体元件中的每个能够又由多个组件壳体部件组成。The component housing of the electrical component can be assembled from various housing elements, which are generally detachably connected to one another. Thus, structures with a component housing and a component housing cover as well as a component housing bottom are known. However, each of these housing elements can in turn be composed of a plurality of assembly housing parts.
原则上,组件壳体中的每个开口都能够设置为服务开口,其能够实现到壳体内部空间和电构件的进入。因此,至少也能够将组件壳体盖视为服务盖的一种形式。In principle, every opening in the component housing can be provided as a service opening, which enables access to the housing interior and the electrical components. Therefore, at least the component housing cover can also be regarded as a form of service cover.
如开头所述的那样,用于工业的环境中的多个应用以及用于汽车工业的产品的电组件的电构件处的服务不仅对于可靠的运行、在此也被称为正常运行而言是必要的。预防性的服务也具有节省成本的方面,例如预先建立各个电构件的服务,以便在将电组件安装到复杂的应用系统、如电或混合动力车辆中时避免更大的损坏。当然,壳体内部空间中的电构件处的修理和特殊的维护工作也能够被理解为服务。As mentioned at the outset, the services at the electrical components of electrical components for various applications in the industrial environment as well as for products of the automotive industry are not only important for reliable operation, also referred to here as normal operation. necessary. Preventive servicing also has a cost-saving aspect, such as servicing of individual electrical components in advance to avoid greater damage when installing electrical components into complex applications, such as electric or hybrid vehicles. Of course, repairs and special maintenance work on electrical components in the housing interior can also be understood as service.
当前的解决方案提供的可行性在于,扩展建立的安全系统、例如特别地也能够用于信号插头连接的互锁插头系统,以使得能够在采用较少的附加材料时并且借助于较小的工艺复杂性提高电构件的防止危险的接触电压的保护。在已知的互锁插座系统的示例性的安装中,在与组件壳体机械地连接的信号插座和信号插头分开之后假定的是,该分开至少触发能量供应的与为电组件提供能量的退耦,其中在可能的情况下,也发动壳体内部空间中的电组件的主动放电。然而,当不执行信号插头连接的信号插座和信号插头的分开时,尽管存在互锁插头系统也能够篡改地或系统固有地实现多次进入壳体内部空间,因此能够绕开存在的安全进程。The current solution offers the possibility of expanding established safety systems, such as interlocking plug systems which can also be used in particular for signal plug connections, so that it is possible to use less additional material and with the aid of smaller processes The complexity increases the protection of the electrical components against dangerous touch voltages. In the exemplary installation of the known interlocking socket system, after separation of the signal socket and the signal plug mechanically connected to the component housing, it is assumed that this separation triggers at least a deactivation of the power supply and the supply of energy to the electrical component. coupling, where possible an active discharge of the electrical components in the housing interior is also initiated. However, if the separation of the signal socket and the signal plug of the signal plug connection is not carried out, multiple accesses to the housing interior can be achieved tamperingly or system-inherently despite the interlocking plug system, so that the existing security procedures can be bypassed.
因为利用当前的解决方案在正常运行中通过安全造型件的留空部引导信号插头连接,并且由在安全造型件上设计的覆盖件所包围,以及覆盖件布置在信号插头连接的信号插座与信号插座连接的信号插头之间,所以对于服务、即经由服务开口进入到壳体内部空间而言,信号插头必须与信号插头连接的信号插座分开。仅能够实现这样的过程,不仅覆盖件从信号插头连接移除,服务盖也共同从组件壳体移除,其中,允许到电组件的壳体内部空间的进入。Because with the present solution the signal plug connection is guided through the cutout of the safety profile part during normal operation and is surrounded by a cover formed on the safety profile part and the cover is arranged between the signal socket and the signal plug connection of the signal plug connection. Between the signal plugs to which the sockets are connected, the signal plugs must therefore be separated from the signal sockets to which the signal plugs are connected for service, ie access to the housing interior via the service opening. Only such a process is possible that not only the cover is removed from the signal plug connection, but also the service cover is also removed from the component housing together, wherein access to the housing interior of the electrical component is permitted.
信号线路,如其经由信号插头连接引导到电组件的壳体内部空间那样,为电组件的控制和调节功能传输多个信息。如果对电组件上的特别与到壳体内部空间的进入相连接的服务进行计划,那么应当不仅电地拆掉用于电组件的功率部分的所有的导入和导出线路,而且应当电地拆掉用于电组件的控制和调节单元的所有至少非安全相关的信号线路。因此阻止了在服务期间能够进行的、电构件的不期望的和在可能的情况下不能受控的驱控。The signal line, as it is led via the signal plug connection into the housing interior of the electrical component, transmits a plurality of pieces of information for the control and regulation functions of the electrical component. If services on electrical components are planned especially in connection with access to the housing interior, then not only all lead-in and lead-out lines for the power part of the electrical component should be disconnected electrically, but also the All at least non-safety-related signal lines of control and regulating units for electrical components. An undesired and possibly uncontrollable actuation of the electrical components, which can take place during service, is thus prevented.
在安全装置的第一个有利的设计方式中,借助于信号插座和信号插头,能经由信号插头连接来引导监视电路的监视信号,监视信号设计用于,当信号插座和信号插头在信号插头连接的电连接位置处分开或连接时改变监视信号的状态或监视信号的值。In a first advantageous embodiment of the safety device, the monitoring signal of the monitoring circuit can be conducted via the signal plug connection by means of the signal socket and the signal plug, the monitoring signal being designed to be used when the signal socket and the signal plug are connected Change the state of the monitoring signal or the value of the monitoring signal when it is separated or connected at the electrical connection position.
利用该实施例也能够将已知的互锁插头系统集成到提出的安全装置中。监视信号在对信号插头和信号插座之间的连接的监视中提供的信息是,用于进入电组件的服务开口是打开的还是关闭的。With this embodiment it is also possible to integrate known interlocking plug systems into the proposed safety device. The monitoring signal provides the information in the monitoring of the connection between the signal plug and the signal socket whether the service opening for access to the electrical component is open or closed.
在安全装置的另一个有利的设计方式中,安全装置具有评估单元,借助于其能执行监视信号的评估并且能提供监视结果。In another advantageous embodiment of the safety device, the safety device has an evaluation unit by means of which the monitoring signal can be evaluated and the monitoring results can be provided.
因此,在评估监视信号之后能够在原则上推导出的以监视结果形式存在的说明为,一方面是否能够在壳体内部空间中实现服务,其中对此必须开始并且执行用于防止危险的接触电压的另外的措施。另一方面该说明能够指出,电组件是否位于正常运行中或者是否至少准备在正常运行中使用。Therefore, after evaluating the monitoring signal, a statement in the form of the monitoring result that can be deduced in principle is, on the one hand, whether a service can be performed in the housing interior, for which touch voltages for preventing hazards must be initiated and carried out. additional measures. On the other hand, the description can indicate whether the electrical component is in normal operation or is at least ready for use in normal operation.
在安全装置的下一个有利的实施方式中,服务盖经由至少一个服务盖紧固件与组件壳体连接。In a next advantageous embodiment of the safety device, the service cover is connected to the component housing via at least one service cover fastener.
具有安全造型件的服务盖和留空部的在安全造型件处构造的覆盖件能布置成也能够放弃用于服务盖的紧固件,因为对于正常运行而言,由信号插头连接、特别地通过其在信号插头和信号插座之间的布置机械地保持该覆盖件。然而在使用电组件时,对于具有高的机械负荷的应用(例如震动)而言,服务盖与组件壳体的稳定的、自身安全的机械连接是有利的。The cover with the service cover of the safety profile and the recess formed on the safety profile can be arranged in such a way that fastenings for the service cover can also be dispensed with, since for normal operation the connection by the signal plug, in particular The cover is held mechanically by its arrangement between the signal plug and the signal socket. When using electrical components, however, a stable, inherently safe mechanical connection of the service cover to the component housing is advantageous for applications with high mechanical loads (eg vibrations).
在安全装置的另一个有利的设计方式中,在服务盖和组件壳体之间布置有密封件。In a further advantageous embodiment of the safety device, a seal is arranged between the service cover and the component housing.
因为不仅在工业的环境中也在汽车领域中由于防尘或防水封装的常常有害的环境条件而使得电组件具有重要意义,所以服务开口相对于环境条件的负面影响示出了弱点。为了选择密封件必须考虑的是,该密封件通过多次打开和关闭服务开口处的服务盖而经受强烈的磨损。Since electrical components are of great importance not only in the industrial environment but also in the automotive sector due to the often harmful environmental conditions of the dust-tight or water-resistant enclosure, the service openings represent a weakness with respect to the negative influence of the environmental conditions. For the selection of the seal it must be taken into account that this seal is subject to severe wear due to repeated opening and closing of the service cover at the service opening.
在安全装置的一个同样有利的设计方式中,由安全造型件构造的、留空部的覆盖件遮盖至少一个信号插座紧固件,其将信号插头连接的信号插座与组件壳体连接。In an equally advantageous embodiment of the safety device, the cover of the cutout, which is formed from the safety profile, covers at least one signal socket fastening element, which connects the signal socket of the signal plug connection to the component housing.
因此,安全装置满足另外的安全功能并且阻止的可行性为,通过篡改安全功能进程或安全进程,在正常运行中实现经由信号插头连接到壳体内部空间的进入。仅当由安全造型件构造的覆盖件从信号插头连接移除并且允许到至少一个信号插座紧固件的进入时,信号插座或者信号插头连接从组件壳体的移除对于服务而言才是能够实现的。The security device thus fulfills an additional security function and prevents the possibility, by tampering with the security function process or the security process, of access to the housing interior via the signal plug connection during normal operation. Removal of the signal socket or the signal plug connection from the component housing is only possible for service when the cover formed by the safety profile is removed from the signal plug connection and allows access to at least one signal socket fastener. Achieved.
为了实现该目的同样提出一种具有根据本实用新型的安全装置的电组件,其中,电组件对于服务而言具有放电装置,借助于其能取决于评估单元的评估的监视结果地执行用于防止危险的接触电压的、电构件的主动放电。To achieve this object, an electrical component with a safety device according to the invention is also proposed, wherein the electrical component has a discharge device for the service, by means of which the function of preventing Hazardous touch voltage, active discharge of electrical components.
在评估了监视信号之后,该监视信号发出的信息是电组件处的服务在可能的情况下利用信号插头连接的信号插头从信号插座移除而即将到来,放电装置的监视结果指示的是,借助于放电装置执行电构件的主动放电。After evaluation of the monitoring signal which gives the information that a service at the electrical component is imminent, possibly with the removal of the signal plug connected to the signal plug from the signal socket, the result of the monitoring of the discharge device indicates that, by means of The active discharge of electrical components is performed by the discharge device.
放电装置对于主动放电而言设置为,在信号插头连接的信号插头从信号插座移除之前,有可能在电构件处仍存在的危险的接触电压至少最晚在服务盖移除、服务开口处的装置内部空间开放并且能够进入到电构件的时候耗散掉。对于放电装置而言需要的电部件、例如放电电阻、电开关和驱控装置的度量能够取决于待放电的电构件的电的值、例如电容器的容量值地实施。The discharge device is designed for active discharge in such a way that, before the signal plug to which the signal plug is connected is removed from the signal socket, dangerous contact voltages which may still be present at the electrical components are at least at the latest when the service cover is Dissipated when the internal space of the device is open and has access to electrical components. The electrical components required for the discharge device, such as discharge resistors, electrical switches and control devices, can be dimensioned as a function of the electrical value of the electrical component to be discharged, for example the capacity value of a capacitor.
在电组件的第一个设计方式中,电组件是变流器,其设置用于驱动电机或用于转化电能。In a first configuration of the electrical component, the electrical component is a converter which is provided for driving an electric motor or for converting electrical energy.
这样的例如具有直流电压中间电路的变流器在该直流电压中间电路处通常利用一个或多个中间电路电容器运行。在变流器的直流电压中间电路处的高的电压等级中、例如其由高压直流电压源生成,必须特别地为电组件处的服务保障的是,人员在关断高压直流电压源之后不会由于接触电组件的电构件而经受危险的接触电压。因为到电组件的壳体内部空间的进入常常与电组件上的服务相联系,所以安全元件的使用特别有利地适用于防止危险的接触电压。Such converters, for example, have a direct-voltage intermediate circuit, where they are usually operated with one or more intermediate-circuit capacitors. In the case of high voltage levels on the DC intermediate circuit of the converter, which is generated, for example, by a high-voltage DC voltage source, it must be ensured, in particular for servicing the electrical components, that after switching off the high-voltage DC voltage source, personnel will not be able to Exposure to hazardous touch voltages due to contact with electrical components of electrical components. Since access to the housing interior of the electrical component is often associated with servicing the electrical component, the use of safety elements is particularly advantageously suited for the protection against dangerous contact voltages.
为了对电能进行放电,放电装置常常应用欧姆电阻,其在变流器中与中间电路电容器共同布置在直流电压中间电路处。中间电路电容器示例性地除了常常被称为不绝缘的电路和连接之外在此也被称为待放电的电构件。To discharge the electrical energy, the discharge device often uses an ohmic resistor, which is arranged in the converter together with the DC link capacitor on the DC voltage link. An intermediate circuit capacitor is, for example, also referred to here as an electrical component to be discharged, in addition to what is often referred to as a non-insulated circuit and connection.
另外的解决方案为,其中由变流器运行的电机在其绕组中对电组件的待放电的电能进行放电。电能相应地转化为热能。A further solution is that in which the electric machine operated by the converter discharges the electrical energy to be discharged of the electrical components in its winding. Electric energy is correspondingly converted into heat energy.
此外,为了实现该目的提出一种具有根据本实用新型的电组件的电或混合动力车辆。Furthermore, an electric or hybrid vehicle with an electric component according to the invention is proposed for achieving this object.
电或混合动力车辆承受各种各样的要求和用于保护人员和有形资产的条件。如果电或混合动力车辆中的电组件例如承受服务,那么当要求进入到电或混合动力车辆的电组件的壳体内部空间的时候,就特别地借助于根据本实用新型的安全装置来确保防止危险的接触电压。当电组件位于正常运行中时,安全装置也提供对无意地又或者篡改地打开的保护以及对出于防止危险的接触电压的角度无意地进入壳体内部空间的保护。Electric or hybrid vehicles are subject to a wide variety of demands and conditions for protecting people and physical assets. If, for example, electrical components in an electric or hybrid vehicle are subjected to service, then when access is required to the housing interior space of the electrical components of the electric or hybrid vehicle, it is ensured in particular by means of the safety device according to the invention to prevent Hazardous touch voltage. When the electrical component is in normal operation, the safety device also provides protection against unintentional or tampering opening and protection against unintentional entry into the housing interior at an angle against dangerous touch voltages.
附图说明Description of drawings
结合以下联系附图详细阐述的实施例的说明,更加清楚和易懂地阐述本实用新型的上述特性、特征和优点以及实现的方式和方法。在此示出:In conjunction with the description of the embodiments described in detail below in conjunction with the accompanying drawings, the above-mentioned characteristics, features and advantages of the present utility model as well as the manner and method of realization are more clearly and comprehensibly set forth. Shown here:
图1是用于防止电组件的壳体内部空间中的电构件处的危险的接触电压的、根据本实用新型的安全装置的第一截面示意图,1 is a first cross-sectional schematic view of a safety device according to the invention for preventing dangerous touch voltages at electrical components in a housing interior of an electrical assembly,
图2是根据图1的用于电组件的正常运行的安全装置的第一三维图,Figure 2 is a first three-dimensional view of the safety device for normal operation of the electrical assembly according to Figure 1 ,
图3是根据图1和图2的用于电组件的服务的安全装置的第二三维图,Figure 3 is a second three-dimensional view of the safety device for the service of electrical components according to Figures 1 and 2,
图4是具有作为用于运行电机的根据本实用新型的电组件的变流器的电或混合动力车辆的示意图。FIG. 4 is a schematic diagram of an electric or hybrid vehicle with a converter as an electrical component according to the invention for operating an electric machine.
具体实施方式detailed description
图1示出了用于防止电组件3的壳体内部空间8中的电构件2处的危险的接触电压的安全装置1的截面示意图。FIG. 1 shows a schematic cross-sectional view of a safety device 1 for preventing dangerous touch voltages at electrical components 2 in a housing interior 8 of an electrical component 3 .
电组件3的组件壳体6处的服务盖5在电组件3的正常运行NB时关闭到壳体内部空间8的服务开口7。服务盖5具有带有第一直角弯边的安全造型件9,其借助于另外的直角弯边构造留空部10的覆盖件11。服务盖5与安全造型件9和留空部的覆盖件11从图1的横截面图的角度形成阶梯轮廓。为了密封服务开口7处的壳体内部空间8,在服务盖5和组件壳体6之间安装密封件20。The service cover 5 on the component housing 6 of the electrical component 3 closes the service opening 7 to the housing interior 8 during normal operation NB of the electrical component 3 . The service cover 5 has a safety profile 9 with a first right-angled bead, which forms the cover 11 of the cutout 10 by means of a further right-angled bead. The service cover 5 forms a stepped contour with the safety profile 9 and the cover 11 of the cutout from the perspective of the cross-sectional view in FIG. 1 . In order to seal off the housing interior 8 at the service opening 7 , a seal 20 is fitted between the service cover 5 and the component housing 6 .
对于正常运行NB而言,服务盖5通过服务盖紧固件19在组件壳体6处紧固。与组件壳体6机械地连接的是信号插头连接12,其通过留空部10引导并且由在安全造型件9处构造的覆盖件11所包围。覆盖件11布置在信号插头连接12的信号插座13和与信号插座13连接的信号插头14之间。当信号插头14与信号插座13连接、如其在电组件3的正常运行中通常的那样时,覆盖件11从信号插头连接12移除是不能够实现的。在信号插头14处安装信号电缆。For normal operation NB, the service cover 5 is fastened at the assembly housing 6 by service cover fasteners 19 . Mechanically connected to the component housing 6 is a signal plug connection 12 , which is guided through a cutout 10 and surrounded by a cover 11 formed on the safety profile 9 . The cover 11 is arranged between the signal socket 13 of the signal plug connection 12 and the signal plug 14 connected to the signal socket 13 . Removal of the cover 11 from the signal plug connection 12 is not possible when the signal plug 14 is connected to the signal socket 13 , as it normally is during normal operation of the electrical component 3 . A signal cable is installed at the signal plug 14 .
信号插头连接12的信号插座13与组件壳体6通过信号插座紧固件机械地连接。然而,对于将信号插座紧固件可视化而言,图1的横截面图在此是不合适的(图2和图3示出了合适的信号插座紧固件21)。The signal socket 13 of the signal plug connection 12 is mechanically connected to the component housing 6 by a signal socket fastener. However, the cross-sectional view of FIG. 1 is not suitable here for visualizing the signal socket fastener (FIG. 2 and FIG. 3 show a suitable signal socket fastener 21).
借助于信号插座13和信号插头14,经由信号插头连接12来引导在监视电路15中的监视信号S,其设计用于,当信号插座13和信号插头14在信号插头连接12的电连接位置16处分开或连接时改变监视信号的状态或监视信号的值。The monitoring signal S in the monitoring circuit 15 is conducted via the signal plug connection 12 by means of the signal socket 13 and the signal plug 14 , which is designed for when the signal socket 13 and the signal plug 14 are at the electrical connection point 16 of the signal plug connection 12 Change the status of the monitoring signal or the value of the monitoring signal when disconnecting or connecting.
利用电组件3的壳体内部空间8中的评估单元17能够执行对监视信号S的评估A并且能提供监视结果E。于是,在监视结果E取决于评估单元17的评估A的关系中,能通过用于防止危险的接触电压的放电装置18来为服务SC执行电构件2的主动放电AE。An evaluation A of the monitoring signal S can be carried out and a monitoring result E can be provided by means of the evaluation unit 17 in the housing interior 8 of the electrical component 3 . An active discharge AE of the electrical component 2 for the service SC can then be carried out by means of the discharge device 18 for protection against dangerous touch voltages in the relationship that the monitoring result E depends on the evaluation A of the evaluation unit 17 .
因此,对于服务SC而言,信号插头14能与信号插座13分开,其中,信号插头14释放了对覆盖件11的闭锁。利用信号插头14的移除,监视信号S改变了其状态和其值,评估单元17的评估A识别该改变并且通知放电装置18,使得由于电组件处的信号插头14的移除而应当此时执行由放电装置18实施的主动放电AE。The signal plug 14 can thus be separated from the signal socket 13 for the service SC, wherein the signal plug 14 releases the latching of the cover 11 . With the removal of the signal plug 14 the monitoring signal S changes its state and its value, the evaluation A of the evaluation unit 17 recognizes this change and informs the discharge device 18 so that due to the removal of the signal plug 14 at the electrical The active discharge AE implemented by the discharge device 18 is performed.
在脱开服务盖紧固件19之后,从现在起能够从信号插头连接12移除在安全造型件9处构造的覆盖件11,并且从组件壳体6移除服务盖5。从移除信号插头14的时间点直到经由服务开口7自由进入到壳体内部空间8,主动放电AE将电构件2处的危险的接触电压减小到对于人员而言不存在危险的程度,这些人员应当在电组件3的服务SC中在进入到壳体内部空间8之后再接触电构件2。After the service cover fastener 19 has been released, the cover 11 formed on the safety profile 9 can now be removed from the signal plug connection 12 and the service cover 5 can be removed from the component housing 6 . From the point in time when the signal plug 14 is removed until free access to the housing interior 8 via the service opening 7, the active discharge AE reduces the dangerous contact voltage at the electrical components 2 to a level that is not dangerous for persons, these In the service SC of the electrical component 3 , a person should not touch the electrical component 2 after entering the housing interior 8 .
利用图2示出了根据图1的安全装置1的第一三维图,其示出了用于电组件3的正常运行NB的安全装置1的特征。FIG. 2 shows a first three-dimensional illustration of the safety device 1 according to FIG. 1 , which shows features of the safety device 1 for normal operation NB of the electrical component 3 .
在电组件3的组件壳体6处借助于服务盖紧固件19连接的服务盖5具有带有第一直角弯边的安全造型件9,其借助于另外的直角弯边构造留空部(留空部在图2中未直接示出)的覆盖件11。The service cover 5 connected to the component housing 6 of the electrical component 3 by means of the service cover fastener 19 has a safety profile 9 with a first right-angle bead, which forms the cutout by means of a further right-angle bead ( The cutout is not directly shown in FIG. 2 ) of the cover 11 .
信号插头连接12的信号插座13借助于两个信号插座紧固件21与组件壳体6机械地连接。信号插头连接12通过留空部(留空部在图2中未直接示出)引导并且由在安全造型件9处构造的覆盖件11所包围。覆盖件11又布置在信号插头连接12的信号插座13和与信号插座13连接的信号插头14之间。当信号插头14与信号插座13连接、如其在电组件3的正常运行中通常的那样时,覆盖件11从信号插头连接12移除是不能够实现的。安装在信号插头14处的信号电缆在图2中未示出。The signal socket 13 of the signal plug connection 12 is mechanically connected to the component housing 6 by means of two signal socket fasteners 21 . The signal plug connection 12 is guided through a cutout (the cutout is not directly shown in FIG. 2 ) and is surrounded by a cover 11 formed on the safety profile 9 . The cover 11 is in turn arranged between the signal socket 13 of the signal plug connection 12 and the signal plug 14 connected to the signal socket 13 . Removal of the cover 11 from the signal plug connection 12 is not possible when the signal plug 14 is connected to the signal socket 13 , as it normally is during normal operation of the electrical component 3 . The signal cables installed at the signal plug 14 are not shown in FIG. 2 .
覆盖件11至少对于信号插座紧固件21的正常运行而言如下地进行遮盖,即从组件壳体6脱开信号插头连接12的信号插座13是不能实现的。The cover 11 covers at least for the normal operation of the signal socket fastening 21 in such a way that it is not possible to detach the signal socket 13 of the signal plug connection 12 from the component housing 6 .
因此,到电组件3的壳体内部空间在服务开口处的进入借助于服务盖5被关闭。因此,在在正常运行NB时的电组件3处没有反复的操纵的条件下,防止壳体内部空间中的危险的接触电压的保护经由服务开口被排除。Access to the housing interior of the electrical component 3 at the service opening is thus closed by means of the service cover 5 . Protection against dangerous touch voltages in the housing interior is therefore excluded via the service opening without repeated actuation at the electrical component 3 during normal operation of the NB.
借助于根据图1和图2的安全装置1的第二三维图,图3示出了用于电组件3的服务SC的安全装置1的特征。FIG. 3 shows the features of the security device 1 for the service SC of the electrical component 3 by means of a second three-dimensional representation of the security device 1 according to FIGS. 1 and 2 .
如果信号插头14与信号插座13分开,那么封锁留空部10的、在安全造型件9处构造的并且在信号插头连接12处布置的覆盖件11就失效了。利用服务盖紧固件19的移除,能够从信号插头连接12移除覆盖件11并且从组件壳体6共同移除服务盖5。If the signal plug 14 is separated from the signal socket 13 , the cover 11 closing off the cutout 10 , formed on the safety profile 9 and arranged on the signal plug connection 12 , becomes ineffective. With the removal of the service cover fastener 19 , the cover 11 can be removed from the signal plug connection 12 and the service cover 5 together can be removed from the component housing 6 .
经由服务开口到电组件3的壳体内部空间的进入对于服务SC而言是自由的,在开放服务盖5之前可能仍在壳体内部空间中的电构件处存在的危险的接触电压已经衰减。Access to the housing interior of the electrical component 3 via the service opening is free for the service SC, dangerous contact voltages that might still be present at the electrical components in the housing interior having decayed before the service cover 5 was opened.
仅在移除覆盖件11之后才能实现的是,在需要时为服务SC也脱开信号插座紧固件21并且从组件壳体6移除信号插座13。Only after removal of the cover 11 is it possible to unhook the signal socket fastening 21 and remove the signal socket 13 from the component housing 6 if necessary also for the service SC.
图4示出了具有作为用于运行电机23的根据本实用新型的电组件3的变流器22的电或混合动力车辆4的示意图。FIG. 4 shows a schematic illustration of an electric or hybrid vehicle 4 with a converter 22 as an electrical component 3 according to the invention for operating an electric machine 23 .
对于电或混合动力车辆4中的变流器22而言,通常设置有用于该电组件3的服务的间隔。借助于评估单元17中的评估A能够确定的是,服务是否待处理或者变流器22对于正常运行是否准备好了。在服务的情况下,需要到电组件3中的或者变流器22的电构件2的进入。来自评估单元17的监视结果E给放电装置18发信号,即电构件2必须在进入前放电。放电装置18执行对电构件2处的电能的主动放电AE,并且因此在可能接触电构件2时保护人员不受到危险的接触电压的威胁。For the converter 22 in the electric or hybrid vehicle 4 , there are usually provided compartments for servicing the electric components 3 . It can be determined by means of evaluation A in evaluation unit 17 whether a service is pending or whether converter 22 is ready for normal operation. In the case of servicing, access to the electrical components 2 of the electrical components 3 or of the converter 22 is required. The monitoring result E from the evaluation unit 17 signals to the discharge device 18 that the electrical component 2 must be discharged before entering. The discharge device 18 performs an active discharge AE of electrical energy at the electrical component 2 and thus protects persons from dangerous contact voltages in the event of possible contact with the electrical component 2 .
Claims (11)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE202015006792.1 | 2015-09-28 | ||
| DE202015006792.1U DE202015006792U1 (en) | 2015-09-28 | 2015-09-28 | Safety device for protection against dangerous touch voltages on an electrical component in a relectric assembly for an electric or hybrid vehicle |
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| Publication Number | Publication Date |
|---|---|
| CN206394446U true CN206394446U (en) | 2017-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621077285.XU Expired - Fee Related CN206394446U (en) | 2015-09-28 | 2016-09-23 | Safety device, electrical component and electricity or motor vehicle driven by mixed power |
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| Country | Link |
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| CN (1) | CN206394446U (en) |
| DE (1) | DE202015006792U1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109070754B (en) * | 2017-03-24 | 2022-07-22 | 法雷奥西门子新能源汽车(深圳)有限公司 | Electrical device and method for assembling same |
| DE102019114523A1 (en) | 2019-05-29 | 2020-12-03 | Valeo Siemens Eautomotive Germany Gmbh | Drive device for an electrically drivable vehicle and vehicle |
| DE102019210137A1 (en) * | 2019-07-10 | 2021-01-14 | Robert Bosch Gmbh | High-voltage device |
| DE102019134790A1 (en) * | 2019-12-17 | 2021-06-17 | Valeo Siemens Eautomotive Germany Gmbh | Converter device and drive device for an electrically drivable vehicle |
| EP3993585A1 (en) * | 2020-10-30 | 2022-05-04 | Valeo Siemens eAutomotive Germany GmbH | Electrical system with closed compartment for preventing access to an electrical conductor extending in the compartment and methods for allowing and preventing access to an electrical conductor |
| DE102023103318A1 (en) | 2023-02-10 | 2024-08-14 | Eugen Forschner Gmbh | Procedure for servicing a high-voltage system |
-
2015
- 2015-09-28 DE DE202015006792.1U patent/DE202015006792U1/en not_active Expired - Lifetime
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2016
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