CN206393837U - A kind of energy-saving diamond wire retractable cable equipment - Google Patents
A kind of energy-saving diamond wire retractable cable equipment Download PDFInfo
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- CN206393837U CN206393837U CN201621482404.XU CN201621482404U CN206393837U CN 206393837 U CN206393837 U CN 206393837U CN 201621482404 U CN201621482404 U CN 201621482404U CN 206393837 U CN206393837 U CN 206393837U
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- main shaft
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- diamond wire
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Abstract
The utility model provides a kind of energy-saving diamond wire retractable cable equipment, it can effectively reduce the plasticity change of diamond wire, so as to improve the tensile strength of diamond wire bus, reduce the hidden rhegma wound of diamond wire, improve adhesion, strengthen cutting force, greatly prolong the service life of diamond wire, spindle assemblies are installed on support, the power transmission shaft of servomotor in case is connected through support with spindle assemblies, the one end of the main shaft of spindle assemblies is stretched into be connected in support with servomotor, stretch into outside the main shaft portion in support and be set with bearing holder (housing, cover), and its two ends is supported by the bearing to dress, the bearing outer ring at two ends is fixed by blind flange respectively, away from servomotor side, adpting flange is installed on the main shaft of blind flange outer ring, fixed suit auxiliary sleeve cylinder on adpting flange, auxiliary sleeve outer end is tightly fastened wire turn connecting plate, wire turn is set with wire turn connecting plate, wire turn outer end is fixed on main shaft by gland, the diameter for aiding in sleeve and wire turn is 380mm.
Description
Technical field
The utility model is related to take-up and pay-off device technical field, specially a kind of energy-saving diamond wire retractable cable equipment.
Background technology
Due to photovoltaic industry keen competition, user is to diamond wire multi-line slicer application：Efficiently, high speed, graph thinning, low consumption
Energy, low-carbon production requirement are further improved, the take-up and pay-off device of numerical control diamond cutting line slicing machine on market today, what it was used mostly
It is Φ 180mm diamond wire wire turn, and finds in use, Φ 180mm wire turn winding reciprocating needs 1000 times or so, and
Plasticity change when the diamond wire wire turn of the diameter is for diamond wire coiling is that than larger, it can drop significantly in use
Tension, the bending strength of low diamond wire bus, cause the hidden rhegma wound of diamond wire, and easily drop its surface diamond adhesive fastness
Low, diamond particles are easily peeled off, and cause diamond wire diamond particles to be lost in non-cutting up to more than 10%, and greatly reduce
Diamond wire cutting force, influences service life, also easily causes broken string, so as to consume, line is big, and increase production cost also has a strong impact on
（Monocrystalline, polycrystalline）The yield rate of silico briquette section.
The content of the invention
In view of the above-mentioned problems, the utility model provides a kind of energy-saving diamond wire retractable cable equipment, it can be effectively reduced
The plasticity change of diamond wire, the tension, bending strength damage to diamond wire bus is small, reduces the hidden rhegma wound of diamond wire, improves
Adhesion, strengthens cutting force, greatly prolongs the service life of diamond wire, and improve（Monocrystalline, polycrystalline）The finished product of silico briquette section
Rate.
Its technical scheme is such：Characterized in that, it includes installing organic block, the machine in case, the case
The power transmission shaft for the servomotor being provided with seat in spindle assemblies, the case connects through the support with the spindle assemblies
Connect, the spindle assemblies include main shaft, the one end of the main shaft is stretched into the support by shaft coupling through the case
Be connected with the servomotor, stretch into and bearing holder (housing, cover) is set with outside the main shaft portion in the support, and its two ends pass through it is right
The bearing supporting of dress, the bearing outer ring at two ends is fixed by blind flange, covered on the main shaft between the bearing respectively
Equipped with inner spacing collar, and the bearing of the close servomotor side is locked by accurate locking nut, away from the servo
Fixed cover is installed on adpting flange, the adpting flange equipped with auxiliary on motor side, the main shaft of the blind flange outer ring
Sleeve is helped, the auxiliary sleeve outer end is tightly fastened on wired linkage fishplate bar, the wire turn connecting plate and is set with wire turn, described
Wire turn outer end is fixed on the main shaft by gland, screw fit, and the auxiliary sleeve is identical with the diameter of wire turn, and
For 380mm.
It is further characterized by, and the auxiliary sleeve on wire turn with being evenly equipped with 1 ~ 3 layer of diamond wire；
The support is provided with the projection of outer extension, and the projection is hollow structure, and the bearing holder (housing, cover) laminating is set in institute
State in projection, and fixed by the screw, the raised external diameter is less than the internal diameter of the auxiliary sleeve, the auxiliary sleeve
It is set in by adpting flange on the raised outer ring surface.
The beneficial effects of the utility model are that servomotor drives passes through adpting flange fixed cover on main shaft rotation, main shaft
Equipped with auxiliary sleeve, auxiliary sleeve outer end, which is tightly fastened on wired linkage fishplate bar, wire turn connecting plate, is set with wire turn, and auxiliary
The diameter of sleeve and wire turn is 380mm, and it considerably increases the diameter of diamond wire wire turn, compared in existing take-up and pay-off device
Minor diameter diamond wire wire turn, the plasticity change of diamond wire when can effectively reduce coiling or wiring, its winding reciprocating only needs 473
Secondary or so, winding times reduction by 53%, the tension, bending strength damage to diamond wire bus is small, reduces the hidden rhegma of diamond wire
Wound, improves adhesion, the intensity of diamond wire surface diamond coating can be protected to strengthen cutting force, outage is decreased,
Non-cutting loss can be prevented effectively from reciprocating cutting, and rotating speed can be reduced waiting linear speed using the auxiliary sleeve of major diameter
In the case of, the synchronization accuracy of spindle motor is improved, so as to effectively improve（Monocrystalline, polycrystalline）The yield rate of silico briquette section, has
Preferable use value.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
As shown in figure 1, the utility model includes case 16, support 1, servomotor 9 are mounted in case 16, can played
The biography for the servomotor 9 being provided with organic block 1, support 1 in spindle assemblies, case 16 is installed in the effect of waterproof, case 16
Moving axis is connected through support 1 with spindle assemblies, and spindle assemblies include main shaft 2, and the one end of main shaft 2 stretches into support through case 16
It is connected in 1 by shaft coupling 10 with servomotor 9, stretches into outside the part of main shaft 2 in support 1 and be set with bearing holder (housing, cover) 5, and its two ends
Supported by the bearing 3 to dress, bearing 4, bearing 3, the outer ring of bearing 4 are fixed by blind flange 6 respectively, between bearing 3, bearing 4
Main shaft 2 on be set with inner spacing collar 8, and the bearing 3 close to the side of servomotor 9 is locked by accurate locking nut 7, away from watching
Take and fixed cover is installed on the side of motor 9, the main shaft 2 of the outer ring of blind flange 6 on adpting flange 11, adpting flange 11 auxiliary sleeve is housed
Cylinder 12, auxiliary sleeve 12 outer end, which is tightly fastened on wired linkage fishplate bar 13, wire turn connecting plate 13, is set with wire turn 14, wire turn 14
Outer end is coordinated by gland 15, screw 19 to be fixed on main shaft 2, and auxiliary sleeve 12 is identical with the diameter of wire turn 14, and is
380mm, it is in coiling or wiring, and the plasticity change of diamond wire 17 reduces, and winding reciprocating only needs 473 times or so, around
Line number of times reduction by 53%, it is small to diamond wire bus tension, bending strength damage, adhesion is improved, diamond wire surface gold can be protected
The intensity of hard rock coating decreases outage to strengthen cutting force, and diamond particles, which are reduced, to be peeled off, and is avoided in reciprocating cutting
Non-cutting loss, compared to former technique reduction is greatly extended diamond wire service life, improved with line amount up to more than 10%
The durability of diamond wire, and using major diameter auxiliary sleeve 12 can waits linear speed and in the case of reducing rotating speed, raising main shaft
The synchronization accuracy of motor, it is ensured that equipment operation is that silico briquette slice processing shortens the time so as to improve processing efficiency precisely, steadily,
Improve（Monocrystalline, polycrystalline）The yield rate of silico briquette section, it is good in economic efficiency.
Auxiliary sleeve 12 is solid by aiding in sleeve 12 to be around in being evenly equipped with 1 ~ 3 layer of diamond wire 17, diamond wire 17 on wire turn 14
Determine on wiring round 18, be preferably auxiliary sleeve 12 and the diamond wire 17 on wire turn 14 when diamond wire 17 is using plating diamond wire
It is arranged as 1 layer；When diamond wire 17 is using resin diamond wire, auxiliary sleeve 12 can arrange 3 layers with the diamond wire 17 on wire turn 14,
General so as to meet plating diamond wire, resin diamond wire, coiling is 4km ~ 12km, but for the radius change of diamond wire
Smaller, only 0.15mm or so, correspondence fixed wiring wheel 18 is operated also more steadily, and tension force fluctuation is small, and stationarity is good, can
Greatly reduce outage.
In particular support 1 is provided with the projection 20 of outer extension, and projection 20 is hollow structure, and the laminating of bearing holder (housing, cover) 5 is set in
In projection 20, and fixed by screw 19, the external diameter of projection 20 is less than the internal diameter of auxiliary sleeve 12, auxiliary sleeve 12 passes through connection
Flange 11 is set on the outer ring surface of projection 20.
Claims (3)
1. a kind of energy-saving diamond wire retractable cable equipment, it is characterised in that it includes installing organic block in case, the case,
The power transmission shaft for the servomotor being provided with the support in spindle assemblies, the case passes through the support and the main shaft group
Part is connected, and the spindle assemblies include main shaft, and the one end of the main shaft is stretched into the support by connection through the case
Axle device is connected with the servomotor, stretches into and bearing holder (housing, cover) is set with outside the main shaft portion in the support, and its two ends is logical
The bearing supporting to dress is crossed, the bearing outer ring at two ends is fixed by blind flange respectively, the main shaft between the bearing
On be set with inner spacing collar, and the bearing close to the servomotor side is locked by accurate locking nut, away from described
Fixed suit is installed on servomotor side, the main shaft of the blind flange outer ring on adpting flange, the adpting flange
There is auxiliary sleeve, the auxiliary sleeve outer end is tightly fastened on wired linkage fishplate bar, the wire turn connecting plate and is set with wire turn,
The wire turn outer end is fixed on the main shaft by gland, screw fit, and the auxiliary sleeve is identical with the diameter of wire turn,
And be 380mm.
2. a kind of energy-saving diamond wire retractable cable equipment according to claim 1, it is characterised in that the auxiliary sleeve with
1 ~ 3 layer of diamond wire is evenly equipped with wire turn.
3. a kind of energy-saving diamond wire retractable cable equipment according to claim 1, it is characterised in that the support is provided with
The projection of outer extension, the projection is hollow structure, and the bearing holder (housing, cover) laminating is set in the projection, and passes through the screw
Fixed, the raised external diameter is less than the internal diameter of the auxiliary sleeve, and the auxiliary sleeve is set in described by adpting flange
On raised outer ring surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621482404.XU CN206393837U (en) | 2016-12-30 | 2016-12-30 | A kind of energy-saving diamond wire retractable cable equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621482404.XU CN206393837U (en) | 2016-12-30 | 2016-12-30 | A kind of energy-saving diamond wire retractable cable equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206393837U true CN206393837U (en) | 2017-08-11 |
Family
ID=59516157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621482404.XU Active CN206393837U (en) | 2016-12-30 | 2016-12-30 | A kind of energy-saving diamond wire retractable cable equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206393837U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044821A (en) * | 2018-02-07 | 2018-05-18 | 湖南宇晶机器股份有限公司 | A kind of U-shaped short wheelbase high-speed and high-efficiency multi-line cutting method |
| CN110217645A (en) * | 2019-07-17 | 2019-09-10 | 高特(江苏)新材料有限公司 | A kind of bobbin winder device of diamond wire production |
-
2016
- 2016-12-30 CN CN201621482404.XU patent/CN206393837U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044821A (en) * | 2018-02-07 | 2018-05-18 | 湖南宇晶机器股份有限公司 | A kind of U-shaped short wheelbase high-speed and high-efficiency multi-line cutting method |
| CN110217645A (en) * | 2019-07-17 | 2019-09-10 | 高特(江苏)新材料有限公司 | A kind of bobbin winder device of diamond wire production |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province Patentee after: Hoyuan Green Energy Co.,Ltd. Address before: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province Patentee before: WUXI SHANGJI AUTOMATION Co.,Ltd. |