CN206393241U - A kind of fixture that two secondary room milling shift fork prong either sides are once realized to knife - Google Patents
A kind of fixture that two secondary room milling shift fork prong either sides are once realized to knife Download PDFInfo
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- CN206393241U CN206393241U CN201621158578.0U CN201621158578U CN206393241U CN 206393241 U CN206393241 U CN 206393241U CN 201621158578 U CN201621158578 U CN 201621158578U CN 206393241 U CN206393241 U CN 206393241U
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- push plate
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- 238000003801 milling Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 1
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Abstract
本实用新型公开了一种一次对刀实现两次卧铣拨叉叉口任一侧面的夹具,包括夹具体,所述夹具体上设有定位装置和夹紧装置,所述定位装置包括定位支座、定位支座上端的圆柱销以及定位推板,所述圆柱销与定位支座为一体式结构,所述定位推板为中部设有腰形孔的平板状结构,所述定位推板通过腰形孔套设在圆柱销上;所述夹紧装置包括双头螺柱、开口垫片以及六角螺母;本设计在对拨叉叉口的任一侧面铣削时,一次对刀就可以进行两次铣削,减少了对刀次数,提高了加工效率。
The utility model discloses a fixture for one-time tool setting to realize two horizontal milling on any side of the fork mouth of a shift fork. Seat, the cylindrical pin on the upper end of the positioning support and the positioning push plate. The cylindrical pin and the positioning support are of an integrated structure. The positioning push plate is a flat structure with a waist-shaped hole in the middle. The positioning push plate passes through The waist-shaped hole is set on the cylindrical pin; the clamping device includes a double-ended stud, a split washer and a hexagonal nut; when milling any side of the fork fork in this design, one tool setting can be performed twice. Milling at one time reduces the number of times of tool setting and improves processing efficiency.
Description
技术领域technical field
本实用新型涉及夹具设计技术领域,具体的说,是一种一次对刀实现两次卧铣拨叉叉口任一侧面的夹具。The utility model relates to the technical field of fixture design, in particular to a fixture which realizes two times of horizontal milling on any side of a fork mouth of a shift fork at one time for tool setting.
背景技术Background technique
如图1-图2所示为拨叉的零件图,拨叉叉口的两侧面对拨叉内孔的轴心有一定的垂直度要求,并且拨叉叉口的公差很小,在加工时一般都要用双面铣床加工,但是一些小企业小作坊没有双面铣床,只能采用普通铣床加工,而普通铣床加工拨叉侧面时很麻烦,因为要多次对刀,所以效率非常低。As shown in Figure 1-Figure 2, the parts diagram of the fork is shown. The two sides of the fork mouth face the axis of the inner hole of the fork. There is a certain verticality requirement, and the tolerance of the fork mouth is very small. During processing Generally, double-sided milling machines are used for processing, but some small enterprises and small workshops do not have double-sided milling machines, so they can only use ordinary milling machines for processing, and ordinary milling machines are very troublesome when processing the side of the shift fork, because the tool needs to be set many times, so the efficiency is very low.
实用新型内容Utility model content
本实用新型要解决的技术问题是,提供一种在普通体铣床上可以通过一次对刀实现两次卧铣拨叉叉口任一侧面的夹具,以减少对刀次数提高加工效率。The technical problem to be solved by the utility model is to provide a clamp that can realize two horizontal milling on any side of the fork mouth of the shift fork through one tool setting on an ordinary body milling machine, so as to reduce the number of times of tool setting and improve the processing efficiency.
为达到上述目的,本实用新型采用的技术方案为:一种一次对刀实现两次卧铣拨叉叉口任一侧面的夹具,包括夹具体,所述夹具体上设有定位装置和夹紧装置,所述定位装置包括定位支座、定位支座上端的圆柱销以及定位推板,所述圆柱销与定位支座为一体式结构,所述定位推板为中部设有腰形孔的平板状结构,所述定位推板通过腰形孔套设在圆柱销上;所述夹紧装置包括双头螺柱、开口垫片以及六角螺母。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a clamp that realizes two horizontal milling on any side of the fork mouth of the shift fork for one tool setting, including a clamp body, and the clamp body is provided with a positioning device and a clamping device. device, the positioning device includes a positioning support, a cylindrical pin on the upper end of the positioning support, and a positioning push plate, the cylindrical pin and the positioning support are of an integrated structure, and the positioning push plate is a flat plate with a waist-shaped hole in the middle Shaped structure, the positioning push plate is sleeved on the cylindrical pin through the waist hole; the clamping device includes a double-ended stud, a split washer and a hexagonal nut.
进一步的,所述定位推板以两侧宽边的中心线为二等分线均分成两个半部,且其中一个半部的端面高于另一个半部。Further, the positioning push plate is divided into two halves with the center line of the wide sides on both sides as the bisector, and the end surface of one half is higher than the other half.
进一步的,所述圆柱销上设有与双头螺柱配合的螺纹孔。Further, the cylindrical pin is provided with a threaded hole for matching with a double-ended stud.
进一步的,所述夹具体上设有六角头支承。Further, the clamp body is provided with a hexagon head support.
进一步的,所述定位支座与夹具体为可拆卸连接。Further, the positioning support and the clip body are detachably connected.
本实用新型提供的夹具在对拨叉叉口的任一侧面铣削时,一次对刀就可以进行两次铣削,减少了对刀次数,提高了加工效率。When the fixture provided by the utility model mills any side of the fork mouth of the shift fork, milling can be performed twice for one tool setting, which reduces the times of tool setting and improves the processing efficiency.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1为拨叉零件的俯视图;Fig. 1 is a top view of a shift fork part;
图2为图1中1-1方向的剖视图;Fig. 2 is the sectional view of 1-1 direction in Fig. 1;
图3为本实用新型与拨叉零件装配的主视图;Fig. 3 is the front view of the assembly of the utility model and the shift fork parts;
图4为图3的俯视图;Fig. 4 is the top view of Fig. 3;
图5为图3的左视图;Fig. 5 is the left view of Fig. 3;
图6为图5中C-C方向的剖视图;Fig. 6 is the sectional view of C-C direction in Fig. 5;
图7为图5中D-D方向的剖视图;Fig. 7 is the sectional view of D-D direction in Fig. 5;
图8为夹具体的俯视图;Figure 8 is a top view of the clip body;
图9为图8中A-A方向的剖视图;Fig. 9 is a sectional view of A-A direction in Fig. 8;
图10为定位推板的结构示意图;Fig. 10 is the structural representation of positioning push plate;
图11为图10的俯视图;Figure 11 is a top view of Figure 10;
图中:夹具体1;定位支座2;圆柱销3;拨叉4;六角头支承5;双头螺柱6;六角螺母7;开口垫片8;定位推板9;左侧面11;右侧面12;左半部13;右半部14。In the figure: clip body 1; positioning support 2; cylindrical pin 3; shift fork 4; hexagon head support 5; stud 6; hex nut 7; Right side 12; left half 13; right half 14.
以下结合附图和具体实施方式对本实用新型的结构及工作方式做进一步详细的说明。The structure and working method of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
具体实施方式detailed description
如图1-图2所示,为拨叉4的零件图,拨叉叉口的两侧面,即图2中的左侧面11和右侧面12对拨叉内孔的轴线有一定的垂直度要求,为了在普通铣床上,只进行一次对刀就能实现两次卧铣拨叉叉口的左侧面或右侧面,本设计提供了一种针对此拨叉零件的专用夹具;所述夹具包括夹具体1,如图8-图9所示,夹具体1为平板状结构,两侧设有座耳用以固定,所述夹具体1上设有对拨叉4起定位和夹紧作用的定位装置和夹紧装置,其中,所述定位装置包括定位支座2、圆柱销3和定位推板9,所述定位支座2底部设有四个通孔,可用螺栓螺母及垫片固定于夹具体1上,所述圆柱销3位于定位支座2上端且与定位支座2为一体式结构,所述定位推板9的结构参见图10-图11,定位推板9为中部设有腰形孔的平板状结构,且定位推板9通过腰形孔套设在定位支座2的圆柱销3上,将拨叉工件的内孔穿过圆柱销3后放置在定位推板9上,定位推板9与圆柱销3的配合限制工件的五个自由度,圆柱销3限制工件的2个自由度,定位推板9限制工件的3个自由度,定位推板9以两侧宽边的中心线为二等分线均分成左半部13和右半部14,左半部13的端面比右半部14高出第二次要铣去材料的距离;所述夹紧装置包括双头螺柱6、开口垫片8以及六角螺母7,圆柱销3上设有螺纹孔,用来与双头螺柱6配合,再通过六角螺母7和开口垫片8实现对拨叉工件的夹紧;所述夹具体1上还设有六角头支承5。As shown in Figure 1-Figure 2, it is a part diagram of the shift fork 4, the two sides of the fork mouth, that is, the left side 11 and the right side 12 in Figure 2 have a certain perpendicularity to the axis of the inner hole of the shift fork In order to realize the horizontal milling on the left side or the right side of the shift fork fork for two times with only one tool setting on an ordinary milling machine, this design provides a special fixture for this shift fork part; The clamp includes a clamp body 1, as shown in Figures 8-9, the clamp body 1 is a flat plate structure, with seat ears on both sides for fixing, and the clamp body 1 is provided with a pair of shift forks 4 for positioning and clamping A positioning device and a clamping device for tight action, wherein the positioning device includes a positioning support 2, a cylindrical pin 3 and a positioning push plate 9, and the bottom of the positioning support 2 is provided with four through holes, and bolts, nuts and pads can be used The piece is fixed on the clamp body 1, the cylindrical pin 3 is located at the upper end of the positioning support 2 and is integrated with the positioning support 2, the structure of the positioning push plate 9 is shown in Figure 10-Figure 11, and the positioning push plate 9 is The central part is provided with a flat plate structure with a waist-shaped hole, and the positioning push plate 9 is sleeved on the cylindrical pin 3 of the positioning support 2 through the waist-shaped hole, and the inner hole of the shift fork workpiece is placed on the positioning push plate after passing through the cylindrical pin 3. On the plate 9, the cooperation between the positioning push plate 9 and the cylindrical pin 3 limits the five degrees of freedom of the workpiece, the cylindrical pin 3 limits the two degrees of freedom of the workpiece, and the positioning push plate 9 limits the three degrees of freedom of the workpiece. The center line of the wide sides on both sides is the bisector and divides into the left half 13 and the right half 14, and the end face of the left half 13 is higher than the distance of the material to be milled away for the second time than the right half 14; The tightening device includes a double-ended stud 6, an open washer 8 and a hexagon nut 7, and the cylindrical pin 3 is provided with a threaded hole for cooperating with the double-ended stud 6, and then through the hexagonal nut 7 and the open washer 8 to realize dialing Clamping of the fork workpiece; the clamp body 1 is also provided with a hexagonal head support 5 .
卧铣其中一个拨叉侧面时,如卧铣左侧面,推动定位推板9,将图10中定位推板9的右半部14(即端面低的一侧)与圆柱销3配合,将工件内孔穿过圆柱销3后放置在定位推板9上,调节螺母以调整六角头支承5,使工件处于适当的位置,然后安放开口垫片8,最后拧紧六角螺母7,机床对刀后使用铣刀进行第一次粗铣左侧面,铣完之后松开六角螺母7,托住工件,铣刀在Z方向的高度保持不变,将定位推板9推到左半部13(即端面高的一侧)与圆柱销3配合,再次调节六角头支承5,最后拧紧六角螺母7,此时,因定位推板9的端面升高导致叉口的左侧面高出铣刀底面的距离即是第二次需要铣去的高度,继续使用铣刀对左侧面进行第二次精铣加工,卧铣右侧面时,与上述过程一样,此处不再赘述,在铣拨叉侧面的时候,只对了一次刀就可以进行两次铣削,减少了对刀次数,提高了加工效率。When milling one side of the shift fork horizontally, such as the left side of the horizontal milling, push the positioning push plate 9, and match the right half 14 of the positioning push plate 9 in Fig. After passing through the cylindrical pin 3, the inner hole of the workpiece is placed on the positioning push plate 9, and the nut is adjusted to adjust the hexagon head support 5, so that the workpiece is in a proper position, and then the opening gasket 8 is placed, and finally the hexagon nut 7 is tightened. Use the milling cutter for the first rough milling on the left side, loosen the hexagonal nut 7 after milling, hold the workpiece, keep the height of the milling cutter in the Z direction, and push the positioning push plate 9 to the left half 13 (i.e. The side with the higher end surface) cooperates with the cylindrical pin 3, adjusts the hexagon head support 5 again, and finally tightens the hexagon nut 7. At this time, due to the rise of the end surface of the positioning push plate 9, the left side of the fork is higher than the bottom surface of the milling cutter. The distance is the height that needs to be milled off for the second time. Continue to use the milling cutter to perform the second finish milling on the left side. When milling the right side horizontally, it is the same as the above process, so I won’t repeat it here. On the side, milling can be performed twice with only one tool alignment, which reduces the number of tool alignments and improves processing efficiency.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. The utility model does not depart from the spirit and scope of the utility model There will also be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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CN201621158578.0U CN206393241U (en) | 2016-10-25 | 2016-10-25 | A kind of fixture that two secondary room milling shift fork prong either sides are once realized to knife |
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CN201621158578.0U CN206393241U (en) | 2016-10-25 | 2016-10-25 | A kind of fixture that two secondary room milling shift fork prong either sides are once realized to knife |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111036967A (en) * | 2019-12-30 | 2020-04-21 | 贵州友擘机械制造有限公司 | Shifting fork plane machining equipment |
RU206805U1 (en) * | 2021-06-07 | 2021-09-28 | Публичное акционерное общество "КАМАЗ" | CLAMP WITH QUICK RELEASE WASHER |
-
2016
- 2016-10-25 CN CN201621158578.0U patent/CN206393241U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111036967A (en) * | 2019-12-30 | 2020-04-21 | 贵州友擘机械制造有限公司 | Shifting fork plane machining equipment |
RU206805U1 (en) * | 2021-06-07 | 2021-09-28 | Публичное акционерное общество "КАМАЗ" | CLAMP WITH QUICK RELEASE WASHER |
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