CN206392998U - A kind of adjustable electric spark deposition plane rolling tool of electrode length - Google Patents

A kind of adjustable electric spark deposition plane rolling tool of electrode length Download PDF

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Publication number
CN206392998U
CN206392998U CN201621391564.3U CN201621391564U CN206392998U CN 206392998 U CN206392998 U CN 206392998U CN 201621391564 U CN201621391564 U CN 201621391564U CN 206392998 U CN206392998 U CN 206392998U
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CN
China
Prior art keywords
electrode
handle
knife
connector
electric spark
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Withdrawn - After Issue
Application number
CN201621391564.3U
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Chinese (zh)
Inventor
徐佳
周振宇
朴钟宇
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Priority to CN201621391564.3U priority Critical patent/CN206392998U/en
Application granted granted Critical
Publication of CN206392998U publication Critical patent/CN206392998U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of adjustable electric spark deposition plane rolling tool of electrode length, including handle of a knife and cutter head, the top of the handle of a knife is provided with the axis hole being connected with machine tool chief axis, the cutter head includes handle of a knife connector, electrode, electrode mounting cylinder for installing electrode, electrode transmission component and roll wheel assembly, the handle of a knife connector is T-shaped, the upper end of the handle of a knife connector is fixedly connected with the bottom of the handle of a knife, the roll wheel assembly includes two rollers and rolling wheel installing shaft, the lower end of the handle of a knife connector is transversely provided with the rolling wheel installing shaft, two rollers are installed in rotation on the left and right ends of the rolling wheel installing shaft and are arranged symmetrically.The utility model provides a kind of adjustable electric spark deposition plane rolling tool of electrode length easy to use, saving material.

Description

A kind of adjustable electric spark deposition plane rolling tool of electrode length
Technical field
The utility model is related to chipless manufacture field, especially a kind of adjustable electric spark deposition plane rolling of electrode length Push type broach has.
Background technology
Rolling process is one kind of chipless processing, and it can not only reach very high finish, and can improve processed The mechanical performance of part.The essence of rolling process is without sword instrument using high rigidity --- steel ball or roller, make it to being processed Cause partial high pressure in surface.Because instrument is rolled along surface to be machined, the elasticity of surfacing is formd --- plastic deformation, make Previous process stays the microcosmic hill in surface to be rolled, and surface forms certain thickness strengthening layer.Because surface is smooth, hardness is carried Height, the wearability and fatigue strength of part are just greatly improved.Rolling tool is connected by the main shaft of the lathes such as handle of a knife and milling machine, band Dynamic cutter head is rotated, so as to realize rolling and processing in workpiece surface rolling with the roller on dynamic cutter head.
Electric spark deposition is a complicated system engineering, is directed to metallurgy, tribology, material property etc., it It is a kind of technique of utilization electrode in the enterprising horizontal pulse built-up welding of workpiece substrate, pulse frequency is 0.1~4KHZ, and pulse width is several The high current in the wink of micron makes to produce electric spark between electrode and workpiece, and electric spark only occurs in very small region of discharge, from And substantial amounts of heat energy is produced, and electrode material is melted, workpiece surface is deposited to plasma metallurgy state, and it is micro- with workpiece surface The metal formation alloy of small fusion zone, while spreading and permeating to workpiece surface, so as to closely be tied with workpiece substrate high intensity Close.
In order to further lifting workpieces surface property, it is necessary to the surface of workpiece use electric spark deposition technology electro-deposition Layer of metal;And traditional way needs to use two procedures, i.e., workpiece is rolled using rolling process first, rolled again afterwards Electric spark deposition technology manually electro-deposition layer of metal is used on workpiece after.And this traditional way not only efficiency It is low, and good electric spark deposition effect can not be ensured, it is very inconvenient.Also, gradually melt with electrode material and Workpiece surface is deposited to, electrode material is constantly consumed in itself, because the voltage between electrode and workpiece is typically constant, works as electricity Pole consumption reaches to a certain degree, i.e., when the distance between electrode and workpiece surface are more than discharging gap, electrode and workpiece surface it Between can not just form gap discharge, can not thus proceed electric spark deposition work.And immobilized for electrode length Rolling tool for, it is desirable to allow cutter normal work again, the electrode that just must more renew so does and not only wastes electrode Material, and it is very inconvenient.
The content of the invention
It can not be adjusted to overcome the shortcomings of that existing rolling tool has electrode length, the utility model provides a kind of user Just the adjustable electric spark deposition plane rolling tool of electrode length of material, is saved.
The utility model solves the technical scheme that its technical problem used:
A kind of adjustable electric spark deposition plane rolling tool of electrode length, including handle of a knife and cutter head, the handle of a knife it is upper Portion is provided with the axis hole being connected with machine tool chief axis, and the cutter head includes handle of a knife connector, electrode, installed for installing the electrode of electrode Cylinder, electrode transmission component and roll wheel assembly, the handle of a knife connector are T-shaped, upper end and the handle of a knife of the handle of a knife connector Bottom be fixedly connected, the roll wheel assembly includes two rollers and rolling wheel installing shaft, and the lower end of the handle of a knife connector is horizontal Provided with the rolling wheel installing shaft, two rollers are installed in rotation on the left and right ends of the rolling wheel installing shaft and are arranged symmetrically;
The vertical section of the electrode mounting cylinder is "Ji" type, and the electrode mounting cylinder is sleeved on the handle of a knife connector Middle part is simultaneously fixed on handle of a knife connector, and the edge of the electrode mounting cylinder is provided with electrode mounting hole, the vertical cloth of electrode Put and moving up and down on the electrode mounting hole, an electrode pair answers a motor transmission component, the electrode Transmission component includes rack and pinion, and the rack is fixed on the upper end of the electrode, and the gear is located at the outside of electrode simultaneously On the edge of electrode mounting cylinder, the rack is engaged with the gear, and the gear is connected with gear driven mechanism.
Further, two rollers are installed in rotation on the left and right ends of rolling wheel installing shaft, the axle by bearing respectively Hold the axle sleeve for being additionally provided with and being positioned for bearing between the lower end of handle of a knife connector, the left and right ends difference of the rolling wheel installing shaft Locked by locking nut.
The beneficial effects of the utility model:When wear to electrodes amount reaches to a certain degree, i.e. the distance of electrode and workpiece surface During more than discharging gap, electrode need to be only adjusted by rack to suitable distance, without with changing electrode, improving knife again The service efficiency of tool, it is very convenient.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the sectional view of handle of a knife connector.
Fig. 3 is the top view of handle of a knife connector.
Fig. 4 is the sectional view of electrode installation sleeve.
Fig. 5 is the top view of electrode installation sleeve.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
1~Fig. 5 of reference picture, a kind of adjustable electric spark deposition plane rolling tool of electrode length, including handle of a knife 1 and knife Head, the top of the handle of a knife 1 is provided with the axis hole being connected with machine tool chief axis, and the cutter head includes handle of a knife connector 3, electrode 6, is used for Electrode mounting cylinder 11, electrode transmission component and the roll wheel assembly of electrode 6 are installed, the handle of a knife connector 3 is T-shaped, the handle of a knife The upper end of connector 3 is fixedly connected with the bottom of the handle of a knife 1, and the roll wheel assembly includes two rollers 7 and rolling wheel installing shaft 8, the lower end of the handle of a knife connector 3 is transversely provided with the rolling wheel installing shaft 8, and two rollers 7 are installed in rotation on the rolling Take turns the left and right ends of installation axle 8 and be arranged symmetrically;
The vertical section of the electrode mounting cylinder 11 is "Ji" type, and the electrode mounting cylinder 11 is sleeved on the handle of a knife connection The middle part of part 3 is simultaneously fixed on handle of a knife connector 3, and the edge of the electrode mounting cylinder 11 is provided with electrode mounting hole, the electricity Pole 6 be vertically arranged and it is moving up and down be arranged on the electrode mounting hole on, an electrode pair answers a motor transmission component, The electrode transmission component includes rack 4 and gear 5, and the rack 4 is fixed on the upper end of the electrode 6, and the gear 5 is located at The outside of electrode 6 simultaneously be arranged on electrode mounting cylinder 11 edge on, the rack 4 is engaged with the gear 5, the gear 5 and Gear driven mechanism is connected.
Further, two rollers 7 are installed in rotation on the left and right ends of rolling wheel installing shaft 8 by bearing respectively, described The axle sleeve 9 positioned for bearing, the left and right two of the rolling wheel installing shaft 8 are additionally provided between the lower end of bearing and handle of a knife connector 3 Locked respectively by locking nut 10 at end.
As shown in figure 1, being connected between handle of a knife 1 and handle of a knife connector by bolt 2;The handle of a knife connector 3 and electrode Installation sleeve 11 is connected by bolt 12, and gear 5 is provided with the electrode installation sleeve 11, and gear 5 is nibbled with rack 4 Close, rack 4 is fixed together with electrode 6, electrode 6 is connected by wire with the conducting slip ring on machine tool chief axis, i.e., Electrode 6 can be made powered;The roller 7 is connected by rolling wheel installing shaft 8, axle sleeve 9 and locking nut 10 with handle of a knife connector;
The course of work of the present utility model is:Electrode 6 is connected by wire with the conducting slip ring on machine tool chief axis Connect, you can make electrode 6 powered, so that producing electric spark between electrode 6 and workpiece, electric spark only occurs in very small electric discharge Region, so as to produce substantial amounts of heat energy, melts electrode 6, and workpiece surface is deposited to plasma metallurgy state, and with workpiece table The metal formation alloy of the small fusion zone in face, while spreading and permeating to workpiece surface, so that tight with workpiece substrate high intensity Close combination;Deposit to workpiece surface as electrode 6 gradually melts, electrode 6 itself is constantly consumed, due to electrode 6 and workpiece it Between voltage be typically constant, when the consumption of electrode 6 reaches that to a certain degree that is, the distance between electrode 6 and workpiece surface are more than During discharging gap, gap discharge can not be just formed between electrode 6 and workpiece surface, can not thus proceed electric spark deposition Work, at this moment need to only close lathe power supply, rolling tool is stopped, then be rotated by adjusting gear 5 manually, so as to adjust Save the rack 4 coordinated with it to move up and down, so as to drive the electrode 6 being fixedly connected with rack 4 to move up and down, by adjusting electrode After the distance between 6 and workpiece surface to correct position, rolling tool normal work again can just be made by reopening lathe power supply Make.
Above-described embodiment is preferred embodiment of the present utility model, is not the limit to technical solutions of the utility model System, as long as the technical scheme that can be realized without creative work on the basis of above-described embodiment, is regarded as falling into In rights protection scope of the present utility model.

Claims (2)

1. a kind of adjustable electric spark deposition plane rolling tool of electrode length, including handle of a knife and cutter head, the top of the handle of a knife Provided with the axis hole being connected with machine tool chief axis, it is characterised in that:The cutter head includes handle of a knife connector, electrode, for installing electrode Electrode mounting cylinder, electrode transmission component and roll wheel assembly, the handle of a knife connector be T-shaped, the upper end of the handle of a knife connector It is fixedly connected with the bottom of the handle of a knife, the roll wheel assembly includes two rollers and rolling wheel installing shaft, the handle of a knife connector Lower end be transversely provided with the rolling wheel installing shaft, two rollers are installed in rotation on the left and right ends of the rolling wheel installing shaft simultaneously It is arranged symmetrically;
The vertical section of the electrode mounting cylinder is "Ji" type, and the electrode mounting cylinder is sleeved on the middle part of the handle of a knife connector And be fixed on handle of a knife connector, the edge of the electrode mounting cylinder is provided with electrode mounting hole, and the electrode is vertically arranged simultaneously Moving up and down to be arranged on the electrode mounting hole, an electrode pair answers a motor transmission component, the electrode transmission Component includes rack and pinion, and the rack is fixed on the upper end of the electrode, and the gear is located at the outside of electrode and installation On the edge of electrode mounting cylinder, the rack is engaged with the gear, and the gear is connected with gear driven mechanism.
2. a kind of adjustable electric spark deposition plane rolling tool of electrode length as claimed in claim 1, it is characterised in that:Two Individual roller is installed in rotation on by bearing under the left and right ends of rolling wheel installing shaft, the bearing and handle of a knife connector respectively The axle sleeve positioned for bearing is additionally provided between end, the left and right ends of the rolling wheel installing shaft are locked by locking nut respectively.
CN201621391564.3U 2016-12-16 2016-12-16 A kind of adjustable electric spark deposition plane rolling tool of electrode length Withdrawn - After Issue CN206392998U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621391564.3U CN206392998U (en) 2016-12-16 2016-12-16 A kind of adjustable electric spark deposition plane rolling tool of electrode length

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621391564.3U CN206392998U (en) 2016-12-16 2016-12-16 A kind of adjustable electric spark deposition plane rolling tool of electrode length

Publications (1)

Publication Number Publication Date
CN206392998U true CN206392998U (en) 2017-08-11

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CN201621391564.3U Withdrawn - After Issue CN206392998U (en) 2016-12-16 2016-12-16 A kind of adjustable electric spark deposition plane rolling tool of electrode length

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624219A (en) * 2016-12-16 2017-05-10 浙江工业大学 Electro-spark deposition rolling tool with electrode positions adjustable
CN108436206A (en) * 2018-06-01 2018-08-24 西北工业大学 A kind of adaptive, adjustable type combination tool electrode assembly
CN111041480A (en) * 2019-12-19 2020-04-21 浙江工业大学 Electric spark deposition equipment for inner wall of rotating part

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624219A (en) * 2016-12-16 2017-05-10 浙江工业大学 Electro-spark deposition rolling tool with electrode positions adjustable
CN108436206A (en) * 2018-06-01 2018-08-24 西北工业大学 A kind of adaptive, adjustable type combination tool electrode assembly
CN108436206B (en) * 2018-06-01 2019-07-19 西北工业大学 A kind of adaptive, adjustable type combination tool electrode assembly
CN111041480A (en) * 2019-12-19 2020-04-21 浙江工业大学 Electric spark deposition equipment for inner wall of rotating part

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Granted publication date: 20170811

Effective date of abandoning: 20181130