CN206386547U - Balanced type gas control angle pedestal valve - Google Patents

Balanced type gas control angle pedestal valve Download PDF

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Publication number
CN206386547U
CN206386547U CN201621471736.8U CN201621471736U CN206386547U CN 206386547 U CN206386547 U CN 206386547U CN 201621471736 U CN201621471736 U CN 201621471736U CN 206386547 U CN206386547 U CN 206386547U
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valve
cylinder
valve core
pressure
gasket
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CN201621471736.8U
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张文利
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Crack Machinery Manufacturing Co Ltd In Qingdao
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Crack Machinery Manufacturing Co Ltd In Qingdao
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Abstract

本实用新型公开了一种平衡式气控角座阀,包括阀体、阀芯和阀杆,还包括实现阀门开关控制的阀门气控装置、实现二次加压的保压装置、实现对介质的切断与开通的阀门主密封结构,所述阀门气控装置包括气缸、设于气缸内的弹簧和活塞,弹簧一端固定于气缸顶部,一端固定于活塞,阀门气控装置通过连接结构与保压装置连接,所述保压装置包括压力腔,压力腔与阀体、阀芯和阀杆相连,所述阀门主密封结构包括设于阀芯底部的阀芯密封垫、设于阀芯密封垫底部的阀芯垫片。本实用新型结构简单紧凑,通过利用介质自身压力,行成二次加压,实现对高压力介质的良好密封,节约了能源消耗,降低成本,提高寿命,实现低能耗、高效能的控制机制。

The utility model discloses a balanced air-controlled angle seat valve, which comprises a valve body, a valve core and a valve stem, and also includes a valve air control device for realizing valve switch control, a pressure maintaining device for realizing secondary pressurization, and a valve air control device for realizing secondary pressurization. The main seal structure of the valve is cut off and opened. The valve air control device includes a cylinder, a spring and a piston located in the cylinder. One end of the spring is fixed on the top of the cylinder, and the other end is fixed on the piston. The device is connected, the pressure maintaining device includes a pressure chamber, the pressure chamber is connected with the valve body, the valve core and the valve stem, and the main sealing structure of the valve includes a valve core gasket at the bottom of the valve core, and a valve core gasket at the bottom of the valve core gasket. spool gasket. The utility model has a simple and compact structure. By using the pressure of the medium itself, the secondary pressurization is performed to realize good sealing of the high-pressure medium, save energy consumption, reduce costs, improve life, and realize a low energy consumption and high-efficiency control mechanism.

Description

平衡式气控角座阀Balanced Air Control Angle Seat Valve

技术领域technical field

本实用新型属于气控阀技术领域,特别涉及一种平衡式气控角座阀。The utility model belongs to the technical field of air control valves, in particular to a balanced air control angle seat valve.

背景技术Background technique

在发达的现代化工业中,随着工业 4.0 愿景上升为国家战略布局,各行业的自动化程度亟待提高完善。气控阀门实现了自动化的完美控制,有效的密封机制和快速的反应控制效应,在化工行业、灌装行业、印染纺织行业、橡胶行业、制药行业、水处理行业、环保行业、气体工业、高温灭菌、发泡机械等相关领域均得到广泛使用,但由于此类阀门复杂的密封结构和较大的控制机构,致使阀门易损耗,寿命低,而且因为维护复杂,安装拆卸困难等原因,仅适用于普通的传统工业中,对于快速反应的现代化工业已无法完全满足。In the developed modern industry, as the vision of Industry 4.0 rises to the national strategic layout, the degree of automation in various industries needs to be improved urgently. The air control valve realizes the perfect control of automation, effective sealing mechanism and rapid response control effect. It is used in chemical industry, filling industry, printing and dyeing textile industry, rubber industry, pharmaceutical industry, water treatment industry, environmental protection industry, gas industry, high temperature Sterilization, foaming machinery and other related fields are widely used, but due to the complex sealing structure and large control mechanism of this type of valve, the valve is easy to wear and tear, and its life is low. It is suitable for ordinary traditional industries, but it cannot be fully satisfied with the fast-response modern industries.

发明内容Contents of the invention

针对现有技术存在的不足,本实用新型提供一种结构紧凑、二次加压实现高压力介质的良好密封、实现现代工业对安全性和可靠性需求的平衡式气控角座阀,能满足苛刻工况,降低成本,提高寿命,实现低能耗、高效能的控制机制。Aiming at the deficiencies of the existing technology, the utility model provides a balanced air-controlled angle seat valve with compact structure, good sealing of high-pressure medium through secondary pressurization, and fulfillment of modern industry's requirements for safety and reliability. Severe working conditions, reduce costs, increase life, and achieve low energy consumption, high-efficiency control mechanism.

为解决上述技术问题,本实用新型所采取的技术方案是:平衡式气控角座阀,包括阀体、阀芯和阀杆,还包括实现阀门开关控制的阀门气控装置、实现二次加压的保压装置、实现对介质的切断与开通的阀门主密封结构,所述阀门气控装置包括气缸、设于气缸内的弹簧和活塞,弹簧一端固定于气缸顶部,一端固定于活塞,阀门气控装置通过连接结构与保压装置连接,所述保压装置包括压力腔,压力腔与阀体、阀芯和阀杆相连,所述阀门主密封结构包括设于阀芯底部的阀芯密封垫、设于阀芯密封垫底部的阀芯垫片。In order to solve the above technical problems, the technical solution adopted by the utility model is: a balanced air-controlled angle seat valve, including a valve body, a valve core and a valve stem, and also includes a valve air control device for realizing valve switch control, realizing secondary charging The pressure maintaining device and the main sealing structure of the valve realize the cutting and opening of the medium. The valve air control device includes a cylinder, a spring and a piston in the cylinder. One end of the spring is fixed on the top of the cylinder, and the other end is fixed on the piston. The valve The air control device is connected with the pressure maintaining device through the connection structure, the pressure maintaining device includes a pressure chamber, the pressure chamber is connected with the valve body, the valve core and the valve stem, and the main sealing structure of the valve includes a valve core seal at the bottom of the valve core Pad, the spool gasket at the bottom of the spool gasket.

进一步的,所述气缸侧壁上设有与外部气控装置连接的第一进气孔和第二进气孔。Further, the side wall of the cylinder is provided with a first air intake hole and a second air intake hole connected to an external air control device.

进一步的,所述气缸顶部中央设有视窗。Further, a viewing window is provided in the center of the top of the cylinder.

进一步的,所述气缸底部设有端盖。Further, the bottom of the cylinder is provided with an end cover.

进一步的,所述连接结构上部与端盖连接,下部与压力腔连接。Further, the upper part of the connection structure is connected to the end cover, and the lower part is connected to the pressure chamber.

进一步的,所述阀杆上部与活塞固定连接。Further, the upper part of the valve stem is fixedly connected with the piston.

与现有技术相比,本实用新型优点在于:Compared with the prior art, the utility model has the advantages of:

(1)通过利用介质自身压力,将介质导入压力腔,行成二次加压,利用小型气缸和较小的气源压力与弹簧预紧力作用的情况下,实现对高压力介质的良好密封;(1) By using the pressure of the medium itself, the medium is introduced into the pressure chamber to form a secondary pressurization, and the small cylinder, the small air source pressure and the spring preload are used to achieve good sealing of the high-pressure medium ;

(2)结构紧凑美观、外形简洁精致,实现现代工业对安全性和可靠性的需求,能满足苛刻工况,在相同的工况条件下,节约了能源消耗,降低成本,提高寿命,实现低能耗、高效能的控制机制。(2) The structure is compact and beautiful, and the appearance is simple and exquisite, which meets the needs of modern industry for safety and reliability, and can meet harsh working conditions. Under the same working conditions, it saves energy consumption, reduces costs, improves life, and achieves low energy consumption. consumption, high performance control mechanism.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的关闭状态示意图;Fig. 2 is a schematic diagram of the closed state of the utility model;

图3为本实用新型的开启状态示意图。Fig. 3 is a schematic diagram of the open state of the utility model.

图中:1.视窗;2.气缸;3.弹簧;4.活塞;5.端盖;6.连接结构;7.阀体;8.阀芯;9.阀芯密封垫;10.阀芯垫片;11.阀杆;12.压力腔;13.第一进气孔;14.第二进气孔。In the figure: 1. Window; 2. Cylinder; 3. Spring; 4. Piston; 5. End cover; 6. Connection structure; 7. Valve body; 8. Valve core; 9. Valve core gasket; 10. Valve core Gasket; 11. Valve stem; 12. Pressure chamber; 13. First air inlet; 14. Second air inlet.

具体实施方式detailed description

下面结合附图及具体实施例对本实用新型做进一步详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1所示,平衡式气控角座阀,包括阀体7、阀芯8和阀杆11,还包括实现阀门开关控制的阀门气控装置、实现二次加压的保压装置、实现对介质的切断与开通的阀门主密封结构,阀门气控装置包括气缸2、设于气缸2内的弹簧3和活塞4,弹簧3一端固定于气缸2顶部,一端固定于活塞4,阀门气控装置通过连接结构6与保压装置连接,保压装置包括压力腔12,压力腔12与阀体7、阀芯8和阀杆11相连,形成密封腔体结构,阀杆11上部与活塞4固定连接,阀杆11下部连接阀芯8,阀杆11底部设有孔,阀门主密封结构包括设于阀芯8底部的阀芯密封垫9、设于阀芯密封垫9底部的阀芯垫片10。As shown in Figure 1, the balanced air-controlled angle seat valve includes a valve body 7, a valve core 8 and a valve stem 11, and also includes a valve air control device for realizing valve switch control, a pressure maintaining device for realizing secondary pressurization, and realizing The main sealing structure of the valve for cutting off and opening the medium. The valve air control device includes a cylinder 2, a spring 3 and a piston 4 located in the cylinder 2. One end of the spring 3 is fixed on the top of the cylinder 2, and the other end is fixed on the piston 4. The valve air control The device is connected to the pressure maintaining device through the connection structure 6. The pressure maintaining device includes a pressure chamber 12. The pressure chamber 12 is connected with the valve body 7, the valve core 8 and the valve stem 11 to form a sealed cavity structure. The upper part of the valve stem 11 is fixed to the piston 4. Connection, the lower part of the valve stem 11 is connected to the valve core 8, the bottom of the valve stem 11 is provided with a hole, the main sealing structure of the valve includes a valve core gasket 9 located at the bottom of the valve core 8, a valve core gasket located at the bottom of the valve core gasket 9 10.

气缸2侧壁上设有与外部气控装置连接的第一进气孔13和第二进气孔14,气缸2顶部中央设有视窗1,气缸2底部设有端盖5,连接结构6上部与端盖5连接,下部与压力腔12连接,压缩空气由第一进气孔13和第二进气孔14交替进入气缸2供气,推动 活塞4做往复运动,从而实现阀门的开启与关闭。The side wall of the cylinder 2 is provided with a first air intake hole 13 and a second air intake hole 14 connected with an external air control device, a window 1 is provided in the center of the top of the cylinder 2, an end cover 5 is provided at the bottom of the cylinder 2, and the upper part of the connection structure 6 It is connected with the end cover 5, and the lower part is connected with the pressure chamber 12. The compressed air enters the cylinder 2 alternately from the first air inlet 13 and the second air inlet 14 to supply air, and pushes the piston 4 to reciprocate, so as to realize the opening and closing of the valve. .

如图2所示,阀门关闭是通过下述方式实现的:压缩空气由第二进气孔14 进入气缸2后,压缩空气压力与弹簧3的弹簧力迫使活塞4向下运动并止于 阀芯8的阀芯密封垫9处,此时介质可由阀杆11处的孔进入到压力腔12,压力腔12与 连接结构6、 阀体7、阀芯8、阀杆11形成密封腔体结构,行成介质力保压的二次加压,迫使介质停留在 阀芯8左端,实现阀门关闭。As shown in Figure 2, the closing of the valve is achieved in the following way: after the compressed air enters the cylinder 2 from the second air inlet 14, the pressure of the compressed air and the spring force of the spring 3 force the piston 4 to move downward and stop at the valve core 8, the valve core gasket 9, at this time, the medium can enter the pressure chamber 12 through the hole at the valve stem 11, and the pressure chamber 12 forms a sealed cavity structure with the connecting structure 6, valve body 7, valve core 8, and valve stem 11. The secondary pressurization of the pressure-maintenance of the medium forces the medium to stay at the left end of the valve core 8 to realize the valve closing.

如图3所示,阀门开启是通过下述方式实现的:压缩空气由第一进气孔 13 进入气缸2后,迫使活塞4向上端运动,此时阀杆11向上运动,带动阀芯8、阀芯密封垫9、 阀芯垫片10一并向上运动,此时介质由 阀芯8左端流入到阀芯8右端,介质通过 阀体7通道,实现阀门开启。As shown in Figure 3, the opening of the valve is realized in the following way: after the compressed air enters the cylinder 2 from the first air inlet 13, the piston 4 is forced to move upward, at this time, the valve stem 11 moves upward, driving the valve core 8, The spool gasket 9 and the spool spacer 10 move upward together, and now the medium flows from the left end of the spool 8 to the right end of the spool 8, and the medium passes through the valve body 7 channels to realize the valve opening.

综上所述,本实用新型结构紧凑美观、外形简洁精致,通过利用介质自身压力,将介质导入压力腔,行成二次加压,利用小型气缸和较小的气源压力与弹簧预紧力作用的情况下,实现对高压力介质的良好密封;实现现代工业对安全性和可靠性的需求,能满足苛刻工况,在相同的工况条件下,节约了能源消耗,降低成本,提高寿命,实现低能耗、高效能的控制机制。To sum up, the utility model has a compact and beautiful structure, simple and exquisite appearance, and uses the pressure of the medium itself to introduce the medium into the pressure chamber for secondary pressurization. Under the condition of the function, it can realize the good sealing of the high-pressure medium; it can realize the demand of modern industry for safety and reliability, and can meet the harsh working conditions. Under the same working conditions, it can save energy consumption, reduce costs and increase the service life , to achieve low energy consumption, high-efficiency control mechanism.

当然,上述说明并非是对本实用新型的限制,本实用新型也并不限于上述举例,本技术领域的普通技术人员,在本实用新型的实质范围内,作出的变化、改型、添加或替换,都应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples. Those of ordinary skill in the art can make changes, modifications, additions or replacements within the essential scope of the present utility model. All should belong to the protection scope of the present utility model.

Claims (6)

1.平衡式气控角座阀,包括阀体、阀芯和阀杆,其特征在于:还包括实现阀门开关控制的阀门气控装置、实现二次加压的保压装置、实现对介质的切断与开通的阀门主密封结构,所述阀门气控装置包括气缸、设于气缸内的弹簧和活塞,弹簧一端固定于气缸顶部,一端固定于活塞,阀门气控装置通过连接结构与保压装置连接,所述保压装置包括压力腔,压力腔与阀体、阀芯和阀杆相连,所述阀门主密封结构包括设于阀芯底部的阀芯密封垫、设于阀芯密封垫底部的阀芯垫片。1. Balanced air-controlled angle seat valve, including valve body, valve core and valve stem, is characterized in that it also includes a valve air control device for valve switch control, a pressure-holding device for secondary pressurization, and a pressure-retaining device for the medium. The main sealing structure of the valve is cut off and opened. The valve air control device includes a cylinder, a spring and a piston in the cylinder. One end of the spring is fixed on the top of the cylinder, and the other end is fixed on the piston. The pressure maintaining device includes a pressure chamber, the pressure chamber is connected with the valve body, the valve core and the valve stem, and the main sealing structure of the valve includes a valve core gasket at the bottom of the valve core, a valve core gasket at the bottom of the valve core Spool gasket. 2.根据权利要求1所述的平衡式气控角座阀,其特征在于:所述气缸侧壁上设有与外部气控装置连接的第一进气孔和第二进气孔。2. The balanced air-controlled angle seat valve according to claim 1, characterized in that: the side wall of the cylinder is provided with a first air inlet and a second air inlet connected to an external air control device. 3.根据权利要求2所述的平衡式气控角座阀,其特征在于:所述气缸顶部中央设有视窗。3. The balanced air control angle seat valve according to claim 2, characterized in that: a window is set in the center of the top of the cylinder. 4.根据权利要求3所述的平衡式气控角座阀,其特征在于:所述气缸底部设有端盖。4. The balanced air control angle seat valve according to claim 3, characterized in that: the bottom of the cylinder is provided with an end cover. 5.根据权利要求1-4任一项所述的平衡式气控角座阀,其特征在于:所述连接结构上部与端盖连接,下部与压力腔连接。5. The balanced air-controlled angle seat valve according to any one of claims 1-4, characterized in that: the upper part of the connection structure is connected to the end cover, and the lower part is connected to the pressure chamber. 6.根据权利要求1所述的平衡式气控角座阀,其特征在于:所述阀杆上部与活塞固定连接。6. The balanced air-operated angle seat valve according to claim 1, characterized in that: the upper part of the valve stem is fixedly connected with the piston.
CN201621471736.8U 2016-12-30 2016-12-30 Balanced type gas control angle pedestal valve Expired - Fee Related CN206386547U (en)

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CN201621471736.8U CN206386547U (en) 2016-12-30 2016-12-30 Balanced type gas control angle pedestal valve

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107631043A (en) * 2017-09-30 2018-01-26 江苏沃尔坎技研科技有限公司 A kind of angled seat formula stop valve for being used to control high-temperature, high pressure fluid to switch
CN109099201A (en) * 2018-08-21 2018-12-28 上海宏芃流体科技有限公司 Balanced type two-port valve
CN116839893A (en) * 2023-08-11 2023-10-03 长沙华实半导体有限公司 Automatic testing system and testing method for service life of pneumatic angle valve

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107631043A (en) * 2017-09-30 2018-01-26 江苏沃尔坎技研科技有限公司 A kind of angled seat formula stop valve for being used to control high-temperature, high pressure fluid to switch
CN109099201A (en) * 2018-08-21 2018-12-28 上海宏芃流体科技有限公司 Balanced type two-port valve
CN116839893A (en) * 2023-08-11 2023-10-03 长沙华实半导体有限公司 Automatic testing system and testing method for service life of pneumatic angle valve
CN116839893B (en) * 2023-08-11 2024-02-09 长沙华实半导体有限公司 Automatic testing system and testing method for service life of pneumatic angle valve

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