CN206386493U - Two-way hard seal spiral valve - Google Patents

Two-way hard seal spiral valve Download PDF

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Publication number
CN206386493U
CN206386493U CN201621358034.9U CN201621358034U CN206386493U CN 206386493 U CN206386493 U CN 206386493U CN 201621358034 U CN201621358034 U CN 201621358034U CN 206386493 U CN206386493 U CN 206386493U
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valve
pressing plate
valve body
valve seat
plate
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Expired - Fee Related
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CN201621358034.9U
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Chinese (zh)
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陆卫球
王邦捷
戴文柏
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SHENGBOLAI VALVE CO Ltd
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SHENGBOLAI VALVE CO Ltd
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Abstract

The utility model discloses two-way hard seal spiral valve, the spiral valve includes bottom, valve body, lower valve rod, ball plate, valve seat, upper valve rod, filler, gland, worm gear case and support;Insulation spacer is provided between bottom and valve body, support is fixed on valve body by bolt, nut, and worm gear case is rack-mount by flange, bearing is provided between upper valve rod and valve body;Spherical structure is used between ball plate and the sealing surface of valve seat;Spiral valve also includes a pressing plate, and pressing plate is responsible for that valve seat is fixed, and pressing plate is fixed through pressing plate and valve body for hexagon socket head cap screw, and cylindrical spring and the first O-ring are provided between valve seat and pressing plate, and the second O-ring is provided between pressing plate and valve body.The utility model is simple in construction, service life length, sealing high, maintenance cost is low.

Description

双向硬密封旋球阀Two-way hard seal rotary ball valve

技术领域technical field

本实用新型涉及旋球阀,特别涉及一种能用于地下管网循环水系统、净水场及加压泵站等工况下的双向硬密封旋球阀。The utility model relates to a rotary ball valve, in particular to a bidirectional hard-sealed rotary ball valve which can be used in working conditions such as an underground pipe network circulating water system, a water purification plant, and a pressurized pump station.

背景技术Background technique

双向硬密封旋球阀广泛运用于各种煤化工、石化、空分、地下管网等行业。产品主要应用于水泵出口端、管网系统、回收水系统、高位水槽、易水淹的污水系统、防倒流系统等需要双向密封的场合,在双向流系统中相当于两台普通单向阀门;现在实际应用最多的是水泵出口端即多功能水泵控制阀之后,因为这是个最明显也最经常的需要双向密封的位置,除了应用于检修之外,有些泵房的水泵是采用并联的设计,在实际生产过程中经常出现需要双向密封的条件。Two-way hard-sealed rotary ball valves are widely used in various coal chemical, petrochemical, air separation, underground pipe network and other industries. The products are mainly used in the occasions requiring two-way sealing, such as the outlet of the water pump, the pipe network system, the water recovery system, the high-level sink, the sewage system that is prone to flooding, and the anti-backflow system. It is equivalent to two ordinary one-way valves in the two-way flow system; Now the most practical application is the outlet of the water pump, that is, after the multi-function water pump control valve, because this is the most obvious and most frequent position that requires two-way sealing. In addition to being used for maintenance, some pumps in the pump room are designed in parallel. In the actual production process, there are often conditions that require two-way sealing.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种能够解决旋球阀双向承压、使用寿命短问题的双向硬密封旋球阀。The technical problem to be solved by the utility model is to provide a two-way hard-sealed rotary ball valve which can solve the problem of two-way pressure bearing and short service life of the rotary ball valve.

为达到上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:

双向硬密封旋球阀,所述旋球阀包括底盖、阀体、下阀杆、球板、阀座、上阀杆、填料、填料压盖、蜗轮箱以及支架;底盖与阀体之间设有绝缘垫片,支架通过螺栓、螺母固定在阀体上,蜗轮箱通过法兰安装在支架上,上阀杆与阀体之间设有轴承;球板和阀座的密封面之间采用球面结构;旋球阀还包括一压板,压板负责对阀座进行固定,内六角螺栓穿过压板和阀体对压板进行固定,阀座与压板之间设有柱形弹簧和第一O型圈,压板与阀体之间设有第二O型圈。Two-way hard-sealed rotary ball valve, the rotary ball valve includes a bottom cover, a valve body, a lower valve stem, a ball plate, a valve seat, an upper valve stem, packing, a packing gland, a worm gear box and a bracket; There are insulating gaskets, the bracket is fixed on the valve body through bolts and nuts, the worm gear box is installed on the bracket through the flange, and there is a bearing between the upper valve stem and the valve body; a spherical surface is used between the sealing surface of the ball plate and the valve seat Structure; the rotary ball valve also includes a pressure plate, the pressure plate is responsible for fixing the valve seat, the hexagon socket bolt passes through the pressure plate and the valve body to fix the pressure plate, and a cylindrical spring and the first O-ring are arranged between the valve seat and the pressure plate, and the pressure plate There is a second O-ring between the valve body and the valve body.

在本实用新型的一个实施例中,所述上阀杆与球板之间采用内四方或者平键连接。In one embodiment of the present invention, the upper valve stem and the ball plate are connected by an inner square or a flat key.

在本实用新型的一个实施例中,所述球板为偏心半球板,其密封表面设有硬化涂层。In one embodiment of the present utility model, the ball plate is an eccentric hemispherical plate, and its sealing surface is provided with a hardened coating.

在本实用新型的一个实施例中,所述阀座的密封表面设有硬化涂层。In one embodiment of the present invention, the sealing surface of the valve seat is provided with a hardened coating.

在本实用新型的一个实施例中,所述填料由不锈钢金属丝、柔性石墨编织填料以及柔性石墨环组成。In one embodiment of the present invention, the packing is composed of stainless steel wire, flexible graphite braided packing and flexible graphite ring.

通过上述技术方案,本实用新型的有益效果是:Through above-mentioned technical scheme, the beneficial effect of the utility model is:

球板密封面采用球面结构,球板与阀座配对研磨,确保球板与阀座的金属密封面100%密合,通过柱形弹簧压缩提供预紧力,为阀座与球板密封提供预紧比压,提高整体密封性能;同时浮动式阀座为可更换阀座,可进行拆卸维护保养,可大大降低阀门维护保养成本;柱形弹簧可提供较大的弹性变形能,可实现持久的密封性能。The sealing surface of the ball plate adopts a spherical structure, and the ball plate and the valve seat are paired and ground to ensure that the metal sealing surface of the ball plate and the valve seat is 100% tight. Tight specific pressure improves the overall sealing performance; at the same time, the floating valve seat is a replaceable valve seat, which can be disassembled and maintained, which can greatly reduce the maintenance cost of the valve; the cylindrical spring can provide large elastic deformation energy, which can achieve durable Sealing performance.

阀座采用活塞结构,当阀门关闭时,不管介质在进口端还是出口端,在介质压力作用下,通过阀座密封面与第一O型圈的面积差,均能保证球板与阀座密封紧密贴合,保证无内泄漏。The valve seat adopts a piston structure. When the valve is closed, no matter whether the medium is at the inlet or outlet, under the action of the medium pressure, the sealing surface between the valve seat and the first O-ring can ensure the sealing between the ball plate and the valve seat. The tight fit guarantees no internal leakage.

阀体和压板间采用第二O型圈密封,密封性能好,保证无外泄漏,球板和阀座表面硬化处理,大大提高其使用寿命。The second O-ring seal is used between the valve body and the pressure plate, which has good sealing performance and ensures no external leakage. The surface of the ball plate and valve seat is hardened, which greatly improves its service life.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;

图2为阀座安装示意图;Figure 2 is a schematic diagram of valve seat installation;

图3为介质在进口端时阀座与球板密封结构原理图;Figure 3 is a schematic diagram of the sealing structure between the valve seat and the ball plate when the medium is at the inlet end;

图4为介质在出口端时阀座与球板密封结构原理图;Figure 4 is a schematic diagram of the sealing structure between the valve seat and the ball plate when the medium is at the outlet;

图中数字和字母所表示的相应部件名称:The corresponding part names indicated by numbers and letters in the figure:

10、底盖 20、阀体 30、下阀杆 40、球板 50、阀座 60、上阀杆 70、填料 80、填料压盖 90、蜗轮箱 100、支架 110、绝缘垫片 120、螺栓 130、螺母 140、轴承 150、压板 160、内六角螺栓 170、柱形弹簧 180、第一O型圈 190、第二O型圈。10. Bottom cover 20, valve body 30, lower valve stem 40, ball plate 50, valve seat 60, upper valve stem 70, packing 80, packing gland 90, worm gear box 100, bracket 110, insulating gasket 120, bolt 130 , Nut 140, bearing 150, pressure plate 160, hexagon socket bolt 170, cylindrical spring 180, first O-ring 190, second O-ring.

具体实施方式detailed description

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.

参见图1和图2所示,本实用新型公开了双向硬密封旋球阀,包括底盖10、阀体20、下阀杆30、球板40、阀座50、上阀杆60、填料70、填料压盖80、蜗轮箱90以及支架100;阀体采用整体铸造结构,内腔流线型结构,无中腔,不会造成阀腔积料,无潜在的球板被卡死的隐患,阀体的最小壁厚均已考虑腐蚀减薄量;阀杆采用上、下阀杆支撑定位,在介质压力作用下,球板无阀体轴线方向的移动,结构简单,可靠性强;上阀杆与球板采用内四方或者平键连接,可传递足够大的扭矩。Referring to Figures 1 and 2, the utility model discloses a two-way hard-sealed rotary ball valve, comprising a bottom cover 10, a valve body 20, a lower valve stem 30, a ball plate 40, a valve seat 50, an upper valve stem 60, a packing 70, Packing gland 80, worm gear box 90 and bracket 100; the valve body adopts integral casting structure, the inner cavity has a streamlined structure, and there is no middle cavity, which will not cause material accumulation in the valve cavity, and there is no potential hidden danger of the ball plate being stuck. The minimum wall thickness has taken into account the amount of corrosion thinning; the valve stem is supported and positioned by the upper and lower valve stems. The plates are connected by an inner square or a flat key, which can transmit sufficient torque.

球板采用偏心半球板,球板可截断介质,同时具有重量轻便、阀门力矩小、操作省力等优点;高精度加工球板密封面,密封表面可设有多种硬化涂层,其可有效延长阀门使用寿命。The ball plate adopts eccentric hemispherical plate, which can cut off the medium, and has the advantages of light weight, small valve torque, and labor-saving operation; the sealing surface of the ball plate is processed with high precision, and the sealing surface can be equipped with various hardened coatings, which can effectively extend valve service life.

底盖10与阀体20之间设有绝缘垫片110,提高了安全性;支架100通过螺栓120、螺母130固定在阀体20上,蜗轮箱90通过法兰安装在支架上,上阀杆60与阀体20之间设有轴承140;法兰采用ISO5211标准法兰结构,可适配气动、电动及蜗轮箱等操作机构。An insulating gasket 110 is provided between the bottom cover 10 and the valve body 20 to improve safety; the bracket 100 is fixed on the valve body 20 through bolts 120 and nuts 130, the worm gear box 90 is installed on the bracket through a flange, and the upper valve stem There is a bearing 140 between 60 and the valve body 20; the flange adopts ISO5211 standard flange structure, which can be adapted to operating mechanisms such as pneumatic, electric and worm gear boxes.

填料由不锈钢金属丝、柔性石墨编织填料以及柔性石墨环组成,柔性石墨编织填料用于保证阀杆和填料函紧密连接,防止填料挤出,并保持阀杆对准,使之提供可靠的密封和更长的使用寿命,填料也可以采用V型PTFE填料。The packing is composed of stainless steel wire, flexible graphite braided packing and flexible graphite ring. The flexible graphite braided packing is used to ensure the tight connection between the valve stem and the stuffing box, prevent packing extrusion, and keep the valve stem aligned to provide reliable sealing and For longer service life, the packing can also use V-type PTFE packing.

旋球阀还包括一压板150,压板负责对阀座进行固定,内六角螺栓160穿过压板150和阀体20对压板150进行固定,阀座50与压板150之间设有柱形弹簧170和第一O型圈180,压板150与阀体20之间设有第二O型圈190;阀座端面采用柱形弹簧结构,在阀座密封面磨损的情况下,可通过柱形弹簧的伸缩功能,自动补偿阀座磨损量,可实现长期在线密封功能;压板与阀体之间采用第二O型圈,可实现压板与阀体的密封性,防止阀腔内介质泄漏至阀体外;相对于普通旋球阀,本实用新型阀座采用了浮动式活塞结构阀座,将阀座、第一O型圈、压板、柱形弹簧、内六角螺栓以及第二O型圈结构替换常规的阀座结构,在保证了阀座功能的同时,结构也更稳定,采用浮动式活塞结构阀座,可对阀座进行拆卸维护,降低阀门维护保养成本。The rotary ball valve also includes a pressure plate 150, which is responsible for fixing the valve seat. The hexagon socket bolt 160 passes through the pressure plate 150 and the valve body 20 to fix the pressure plate 150. A cylindrical spring 170 and a second An O-ring 180, a second O-ring 190 is provided between the pressure plate 150 and the valve body 20; the end surface of the valve seat adopts a cylindrical spring structure, and when the sealing surface of the valve seat is worn, the telescopic function of the cylindrical spring can , automatically compensates for valve seat wear, and can realize long-term online sealing function; a second O-ring is used between the pressure plate and the valve body, which can realize the sealing performance between the pressure plate and the valve body, and prevent the medium in the valve cavity from leaking out of the valve body; Ordinary rotary ball valve, the valve seat of the utility model adopts a floating piston structure valve seat, and replaces the conventional valve seat structure with the valve seat, the first O-ring, the pressure plate, the cylindrical spring, the inner hexagonal bolt and the second O-ring structure , While ensuring the function of the valve seat, the structure is also more stable. The floating piston structure valve seat is adopted, which can be disassembled and maintained to reduce the maintenance cost of the valve.

本实用新型阀座通道采用流线型设计,使流体阻力更小,消除结构死角,减少淤积,特别适合混杂着硬质颗粒的两相流体介质。The valve seat channel of the utility model adopts a streamlined design, which makes the fluid resistance smaller, eliminates structural dead angles, and reduces deposition, and is especially suitable for two-phase fluid media mixed with hard particles.

参见图3和图4所述,阀座端部采用第一O型圈180结构,可实现阀座端部密封功能:当介质在进口端时,在介质作用力下,通过阀座密封面和第一O型圈密封面的面积差,实现阀座密封面一直与球板密封面紧密接触;当介质在出口端时(中腔有压力时),在介质作用力下,通过阀座密封面和第一O型圈密封面的面积差,实现阀座密封面一直与球板密封面紧密接触;综上所述,阀座可以达到活塞效应功能,保证阀门的密封性能稳定,实现双向承压的功能。Referring to Figure 3 and Figure 4, the end of the valve seat adopts the first O-ring 180 structure, which can realize the sealing function of the end of the valve seat: when the medium is at the inlet end, under the force of the medium, through the sealing surface of the valve seat and The area difference of the sealing surface of the first O-ring realizes that the sealing surface of the valve seat is always in close contact with the sealing surface of the ball plate; The difference between the sealing surface of the first O-ring and the sealing surface of the first O-ring realizes that the sealing surface of the valve seat is always in close contact with the sealing surface of the ball plate; in summary, the valve seat can achieve the piston effect function, ensure the stable sealing performance of the valve, and realize two-way pressure bearing function.

本实用新型相对于普通旋球阀密封面锥面密封结构,该旋球阀球板和阀座密封面采用球形结构,密封面采用堆焊硬质合金材料,球板和阀座密封面进行磨配,具有优越的配合度,可保证长期的密封性能。Compared with the conical surface sealing structure of the ordinary rotary ball valve sealing surface, the utility model adopts a spherical structure for the ball plate and the seat sealing surface of the rotary ball valve. It has a superior fit to ensure long-term sealing performance.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (5)

1. two-way hard seal spiral valve, it is characterised in that the spiral valve include bottom, valve body, lower valve rod, ball plate, valve seat, on Valve rod, filler, gland, worm gear case and support;Insulation spacer is provided between bottom and valve body, support passes through bolt, spiral shell Mother is fixed on valve body, and worm gear case is rack-mount by flange, and bearing is provided between upper valve rod and valve body;Ball plate and valve seat Sealing surface between use spherical structure;Spiral valve also includes a pressing plate, and pressing plate is responsible for that valve seat is fixed, hexagon socket head cap screw Pressing plate is fixed through pressing plate and valve body, cylindrical spring and the first O-ring, pressing plate and valve body are provided between valve seat and pressing plate Between be provided with the second O-ring.
2. two-way hard seal spiral valve according to claim 1, it is characterised in that used between upper valve rod and the ball plate Interior four directions or flat key connection.
3. two-way hard seal spiral valve according to claim 1, it is characterised in that the ball plate is eccentric semi-spherical plate, its Sealing surfaces are provided with hardening coat.
4. two-way hard seal spiral valve according to claim 1, it is characterised in that the sealing surfaces of the valve seat are provided with hard Change coating.
5. two-way hard seal spiral valve according to claim 1, it is characterised in that the filler by stainless steel metal wire, Soft graphite braided packing and soft graphite ring group into.
CN201621358034.9U 2016-12-12 2016-12-12 Two-way hard seal spiral valve Expired - Fee Related CN206386493U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504209A (en) * 2017-09-20 2017-12-22 圣博莱阀门有限公司 Detachable single valve seat two-way sealing knife gate valve
CN109973668A (en) * 2019-04-30 2019-07-05 自贡新比隆阀门有限公司 It is a kind of than grand plate valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504209A (en) * 2017-09-20 2017-12-22 圣博莱阀门有限公司 Detachable single valve seat two-way sealing knife gate valve
CN109973668A (en) * 2019-04-30 2019-07-05 自贡新比隆阀门有限公司 It is a kind of than grand plate valve

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