CN206382482U - A high-efficiency balance bar mold - Google Patents
A high-efficiency balance bar mold Download PDFInfo
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- CN206382482U CN206382482U CN201621347158.7U CN201621347158U CN206382482U CN 206382482 U CN206382482 U CN 206382482U CN 201621347158 U CN201621347158 U CN 201621347158U CN 206382482 U CN206382482 U CN 206382482U
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- 238000005452 bending Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 9
- 238000009415 formwork Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000002950 deficient Effects 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 6
- 230000000994 depressogenic effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
Abstract
Description
技术领域technical field
本实用新型涉及一种模具,特别涉及一种高效的平衡杆模具。The utility model relates to a mold, in particular to an efficient balance bar mold.
背景技术Background technique
弹簧与平衡杆类的小五金件常用于各类扣件之中,特别是用在电脑CPU扣件上的平衡杆类五金件,其体型小且结构复杂,在一根铁丝上具有多个凹陷部和折弯部,现有的生产平衡杆的模具都是先加工某一部位,然后到另一套模具上加工另外一个部位,不仅生产效率低,而且生产出来的产品精密度低,不良品多,暂时还没有一种模具能够一次加工一个完成得平衡杆。Small hardware such as springs and balance bars are often used in various fasteners, especially balance bar hardware used on computer CPU fasteners, which are small in size and complex in structure, with multiple depressions on one wire and bending part, the existing molds for producing balance bars process a certain part first, and then process another part on another set of molds, which not only has low production efficiency, but also produces products with low precision and many defective products At the moment, there is no mold that can process one completed balance bar at a time.
实用新型内容Utility model content
本实用新型的目的在于提供一高效的平衡杆模具。The purpose of the utility model is to provide an efficient balance bar mold.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种高效的平衡杆模具,用于生产具有多个折弯部和凹陷部的结构复杂的平衡杆,包括模板、A部成型模组、B部成型模组、C部成型模组和D部成型模组,所述A部成型模组包括设置在模板前侧面的第一刀具、嵌设于第一刀具末端开口部的用于A部成型的A部公模块、安装于模板且与A部公模块对应设置的A部母模块、设置于A部母模块上方且下方设有扩口部的用于固定产品的压合块、以及与压合块连接且驱动压合块沿垂直模板方向运动的压合块驱动装置;所述A部母模块的右旁侧设有用于导正和切断原材料的线嘴;所述B部成型模组包括设置在模板前侧面且位于第一刀具旁侧的第二刀具,所述第二刀具的末端具有用于折弯产品使B部成型的凸起部;所述C部成型模组包括垂直设置在模板后侧面的第三刀具、垂直嵌设在模板上且与压合块的扩口部对应设置的C部成型镶件、以及设置在C部成型镶件旁侧用于压合线嘴切断产品的轴棒;所述D部成型模组包括安装于模板前侧面且位于A部母模块下方左旁侧的D部母模块、位于所述D部母模块下方且与第一刀具正对设置的第四刀具、安装于第四刀具且前端面与D部母模块相抵接的D部公模块、以及嵌设于模板内且位于D部公模块下方的复位弹簧,所述D部公模块的后端面具有一使其能在第四刀具的前端面上相对滑动的斜面。A high-efficiency stabilizer bar mold for producing complex-structured stabilizer bars with multiple bends and depressions, including templates, A-part forming dies, B-part forming dies, C-part forming dies, and D-parts Forming module, the A-part forming module includes a first cutter set on the front side of the template, a male module for A-part molding embedded in the opening of the end of the first cutter, installed on the template and connected to the A-part The female module of part A corresponding to the male module, the pressing block for fixing the product that is set above the female module of part A and has a flared part below, and is connected with the pressing block and drives the pressing block to move along the direction of the vertical template The pressing block driving device; the right side of the A-part female module is provided with a wire nozzle for guiding and cutting raw materials; the B-part forming module includes a first tool set on the front side of the template and next to the first cutter Two knives, the end of the second knives has a raised part for bending the product to form the B part; the C part forming module includes a third knives vertically arranged on the rear side of the template, vertically embedded on the template And the C-part molding insert corresponding to the flaring part of the pressing block, and the shaft rod arranged on the side of the C-part molding insert for pressing the wire nozzle to cut off the product; the D-part forming module includes a The front side of the template and the D-part mother module located on the left side below the A-part mother module, the fourth cutter located below the D-part mother module and facing the first cutter, installed on the fourth cutter and the front surface is in line with D The male module of D part that is abutted against the female module of D part, and the return spring embedded in the template and located under the male module of D part, the rear end surface of the D part male module has a Relatively sliding slopes.
进一步地,所述第一刀具的表面上还设有与所述压合块相抵接的卡件,所述A部公模块的两侧还设有通过弹簧安装于第一刀具开口部的用于压紧材料的辅助模块。Further, the surface of the first cutter is also provided with a clamp that abuts against the pressing block, and the two sides of the male module of part A are also provided with springs installed on the opening of the first cutter for Auxiliary module for compacting materials.
进一步地,所述线嘴的上方还设有第一固定块,所述第一固定块的一侧设有与线嘴连通的进料口,所述线嘴通过弹簧与第一固定块连接。Further, a first fixed block is provided above the wire nozzle, and a feed port communicating with the wire nozzle is arranged on one side of the first fixed block, and the wire nozzle is connected to the first fixed block through a spring.
进一步地,所述B部成型模组还包括固定于模板前侧面边缘处的且位于所述第一刀具左旁侧的上固定块以及固定于模板前侧面边缘处的且位于所述上固定块下方的下固定块,所述上固定块和下固定块之间形成了供第二刀具插入的轨道。Further, the B-part forming module also includes an upper fixing block fixed at the edge of the front side of the template and located on the left side of the first cutter, and an upper fixing block fixed at the edge of the front side of the template and located at the upper fixing block Below the lower fixed block, a track for insertion of the second cutter is formed between the upper fixed block and the lower fixed block.
进一步地,所述模板的后侧面还设有垂直嵌设在模板内的顶针。Further, the rear side of the formwork is also provided with thimbles vertically embedded in the formwork.
进一步地,所述压合块驱动装置为气缸。Further, the pressing block driving device is an air cylinder.
本实用新型的有益效果为:将A、B、C、D四个部位的加工模组整合到一个模板上,首先原材料通过第一固定块的进料口流入,随后在驱动装置的驱动下压合块往模板运动压紧原材料,第一刀具带动A部公模块下压,卡件固定住压合块,A部公模块与A部母模块配合压出A部位;随后第二刀具沿轨道进入模板且下端部与A部母模板抵接,将原材料折弯形成B部位;同时第三刀具将C部成型镶件和轴棒沿垂直于模板的方向压合,C部成型镶件与压合块的扩口部配合形成C部位,轴棒推动线嘴切断材料;最后第四刀具推动D部公模块往D部母模块处运动,当D部公模块的前端面与D部母模块抵接时,复位弹簧处于绷紧状态,D部公模块由于斜面的作用改变了行进的方向而往垂直于模板的方向运动,形成D部位;当所有部位成型完毕后,第一至第四刀具均复位,复位弹簧将D部公模块复位,然后顶针将工件推出后复位,完成一个产品的生产,整个生产过程在一套模具中完成,无需多次转移工件,不仅节省了企业制作模具的成本,同时提高了生产效率和产品的精密度,减少了不良品率。The beneficial effects of the utility model are as follows: the processing modules of A, B, C, and D are integrated into one template, firstly, the raw material flows in through the feed port of the first fixed block, and then is driven by the driving device to press down The combined block moves toward the template to compress the raw material, the first tool drives the male module of part A to press down, the clip fixes the pressed block, and the male module of part A cooperates with the female module of part A to press out part A; then the second tool enters along the track The lower end of the formwork is in contact with the mother formwork of part A, and the raw material is bent to form part B; at the same time, the third tool presses the forming insert and shaft rod of part C in a direction perpendicular to the formwork, and the forming insert of part C is pressed together The flaring part of the block cooperates to form part C, and the shaft rod pushes the nozzle to cut the material; finally, the fourth tool pushes the male module of part D to move to the female module of part D, when the front surface of the male module of part D touches the female module of part D , the return spring is in a tight state, and the male module of part D changes the direction of travel due to the action of the inclined plane and moves in the direction perpendicular to the template to form part D; when all parts are formed, the first to fourth cutters are all reset , the return spring resets the male module of part D, and then the thimble pushes the workpiece out and resets to complete the production of a product. The entire production process is completed in a set of molds, without the need to transfer the workpiece multiple times, which not only saves the cost of making molds for enterprises, but also Improve production efficiency and product precision, reduce the rate of defective products.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the utility model;
图3是本实用新型的A部成型模组和B部成型模组的结构示意图;Fig. 3 is the structural representation of A part forming module and B part forming module of the present utility model;
图4是本实用新型的C部成型模组的结构示意图;Fig. 4 is the structural representation of the C part forming module of the present utility model;
图5是本实用新型的D部成型模组的结构示意图。Fig. 5 is a schematic structural view of the D part forming module of the present invention.
具体实施方式detailed description
以下结合附图对本实用新型进行进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1至图5所示的一种高效的平衡杆模具,用于生产具有多个折弯部和凹陷部的结构复杂的平衡杆,包括模板1、A部成型模组2、B部成型模组3、C部成型模组4和D部成型模组5,所述模板1的后侧面还设有垂直嵌设在模板1内的顶针11,所述A部成型模组2包括设置在模板1前侧面的第一刀具21、嵌设于第一刀具21末端开口部的用于A部成型的A部公模块22、安装于模板1且与A部公模块22对应设置的A部母模块23、设置于A部母模块23上方且下方设有扩口部的用于固定产品的压合块24、以及与压合块24连接且驱动压合块24沿垂直模板1方向运动的压合块驱动装置25,所述压合块驱动装置25为气缸;所述第一刀具21的表面上还设有与所述压合块24相抵接的卡件26,所述A部公模块22的两侧还设有通过弹簧安装于第一刀具21开口部的用于压紧材料的辅助模块27;所述A部母模块23的右旁侧设有用于导正和切断原材料的线嘴61,所述线嘴61的上方还设有第一固定块6,所述第一固定块6的一侧设有与线嘴61连通的进料口62,所述线嘴61通过弹簧与第一固定块6连接。A high-efficiency balance bar mold as shown in Figures 1 to 5 is used to produce a complex-structured balance bar with multiple bends and depressions, including template 1, part A forming module 2, and part B forming Module 3, C-part forming module 4 and D-part forming module 5, the rear side of the template 1 is also provided with a thimble 11 vertically embedded in the template 1, and the A-part forming module 2 includes a The first cutter 21 on the front side of the template 1, the A-part male module 22 embedded in the end opening of the first cutter 21 for forming the A-part, and the A-part female installed on the template 1 and corresponding to the A-part male module 22 Module 23, a pressing block 24 arranged above and below the female module 23 of part A for fixing products, and a pressing block connected to the pressing block 24 and driving the pressing block 24 to move in the direction vertical to the template 1 Block driving device 25, the pressing block driving device 25 is an air cylinder; the surface of the first tool 21 is also provided with a clip 26 abutting against the pressing block 24, and the A part male module 22 There is also an auxiliary module 27 installed on the opening of the first cutter 21 through a spring for pressing the material on both sides of the A part; the right side of the A-part female module 23 is provided with a nozzle 61 for guiding and cutting the raw material, The top of the wire nozzle 61 is also provided with a first fixed block 6, and one side of the first fixed block 6 is provided with a feed port 62 communicating with the wire nozzle 61, and the wire nozzle 61 is fixed to the first fixed block by a spring. Block 6 is connected.
所述B部成型模组3包括固定于模板1前侧面边缘处的且位于所述第一刀具21左旁侧的上固定块31、固定于模板1前侧面边缘处的且位于所述上固定块31下方的下固定块32、以及设置在上固定块31和下固定块32之间且位于第一刀具21旁侧的第二刀具33,所述第二刀具33的末端具有用于折弯产品使B部成型的凸起部331。The B-part forming module 3 includes an upper fixing block 31 fixed on the front edge of the template 1 and located on the left side of the first cutter 21, and an upper fixing block 31 fixed on the front edge of the template 1 and located on the upper fixed block. The lower fixed block 32 below the block 31, and the second cutter 33 arranged between the upper fixed block 31 and the lower fixed block 32 and positioned at the side of the first cutter 21, the end of the second cutter 33 has a The product molds the raised part 331 of the B part.
所述C部成型模组4包括垂直设置在模板1后侧面的第三刀具41、垂直嵌设在模板1上且与压合块24的扩口部对应设置的C部成型镶件42、以及设置在C部成型镶件42旁侧且位于线嘴61下方用于推动线嘴61切断产品的轴棒43;The C-part forming module 4 includes a third cutter 41 vertically arranged on the rear side of the template 1, a C-part forming insert 42 vertically embedded on the template 1 and corresponding to the flaring part of the pressing block 24, and Arranged on the side of the C-part molding insert 42 and below the wire nozzle 61 to push the wire nozzle 61 to cut off the shaft rod 43 of the product;
所述D部成型模组5包括安装于模板1前侧面且位于A部母模块23下方左旁侧的D部母模块51、位于所述D部母模块51下方且与第一刀具21正对设置的第四刀具52、安装于第四刀具52且前端面与D部母模块51相抵接的D部公模块53、以及嵌设于模板1内且位于D部公模块53下方的复位弹簧54,所述D部公模块53的后端面具有一使其能在第四刀具52的前端面上相对滑动的斜面。The D part forming module 5 includes a D part female module 51 installed on the front side of the template 1 and located on the left side below the A part female module 23, located below the D part female module 51 and facing the first cutter 21 The fourth cutter 52 provided, the D-part male module 53 installed on the fourth cutter 52 and whose front end abuts against the D-part female module 51 , and the return spring 54 embedded in the template 1 and located below the D-part male module 53 , the rear end surface of the D-part male module 53 has an inclined surface that enables relative sliding on the front end surface of the fourth cutter 52 .
工作原理:将A、B、C、D四个部位的加工模组整合到一个模板上,首先原材料通过第一固定块6的进料口62流入,随后在驱动装置25的驱动下压合块24往模板1运动压紧原材料,第一刀具21带动A部公模块22下压,卡件26固定住压合块24,A部公模块22与A部母模块23配合压出A部位;随后第二刀具33沿轨道进入模板1且下端部与A部母模板23抵接,将原材料折弯形成B部位;同时第三刀具41将C部成型镶件42和轴棒43沿垂直于模板1的方向压合,C部成型镶件42与压合块24的扩口部配合形成C部位,轴棒43推动线嘴61切断材料;最后第四刀具52推动D部公模块53往D部母模51块处运动,当D部公模块53的前端面与D部母模51块抵接时,复位弹簧54处于绷紧状态,D部公模块53由于斜面的作用改变了行进的方向而往垂直于模板1的方向运动,形成D部位;当所有部位成型完毕后,第一至第四刀具均复位,复位弹簧54将D部公模块53复位,然后顶针11将工件推出后复位,完成一个产品的生产,整个生产过程在一套模具中完成,无需多次转移工件,不仅节省了企业制作模具的成本,同时提高了生产效率和产品的精密度,减少了不良品率。Working principle: The processing modules of A, B, C, and D are integrated into one template. First, the raw materials flow in through the feed port 62 of the first fixed block 6, and then the blocks are pressed together under the drive of the driving device 25. 24 moves toward the template 1 to compress the raw material, the first cutter 21 drives the male module 22 of part A to press down, the clip 26 fixes the pressing block 24, and the male module 22 of part A cooperates with the female module 23 of part A to press out part A; then The second cutter 33 enters the template 1 along the track and the lower end abuts against the mother template 23 of part A, and bends the raw material to form part B; at the same time, the third cutter 41 bends the forming insert 42 and the shaft rod 43 of part C along the direction perpendicular to the template 1 The direction of pressing, the C part molding insert 42 cooperates with the flaring part of the pressing block 24 to form the C part, the shaft rod 43 pushes the nozzle 61 to cut the material; finally the fourth cutter 52 pushes the D part male module 53 to the D part female The mold 51 moves, and when the front face of the male module 53 of the D part abuts against the female mold 51 of the D part, the return spring 54 is in a tight state, and the male module 53 of the D part changes the direction of travel due to the action of the inclined plane. Move in the direction perpendicular to the template 1 to form part D; when all parts are formed, the first to fourth tools are reset, the return spring 54 resets the male module 53 of part D, and then the thimble 11 pushes the workpiece out and resets, completing a The production of the product, the entire production process is completed in a set of molds, without the need to transfer workpieces multiple times, which not only saves the cost of making molds for enterprises, but also improves production efficiency and product precision, and reduces the rate of defective products.
以上所述并非对本新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本新型的技术方案的范围内。The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108747204A (en) * | 2018-04-26 | 2018-11-06 | 国金黄金股份有限公司 | Handle forming method |
CN111545691A (en) * | 2020-05-18 | 2020-08-18 | 苏州兆能精密弹簧五金有限公司 | Semi-open type metal elastic part forming equipment and forming method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108747204A (en) * | 2018-04-26 | 2018-11-06 | 国金黄金股份有限公司 | Handle forming method |
CN111545691A (en) * | 2020-05-18 | 2020-08-18 | 苏州兆能精密弹簧五金有限公司 | Semi-open type metal elastic part forming equipment and forming method thereof |
CN111545691B (en) * | 2020-05-18 | 2022-04-29 | 苏州兆能精密弹簧五金有限公司 | Semi-open type metal elastic part forming equipment and forming method thereof |
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