CN206380547U - Full automatic electromagnetic pancake making apparatus - Google Patents
Full automatic electromagnetic pancake making apparatus Download PDFInfo
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- CN206380547U CN206380547U CN201621000608.5U CN201621000608U CN206380547U CN 206380547 U CN206380547 U CN 206380547U CN 201621000608 U CN201621000608 U CN 201621000608U CN 206380547 U CN206380547 U CN 206380547U
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- thin pancake
- pancake
- cake
- drawout
- metal thin
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Abstract
Full automatic electromagnetic pancake making apparatus, belongs to the automatic making apparatus field of thin pancake.It is characterized in that making plate, flap rotary power unit, electromagnetic heater, starch adhesive distribution device, drawout device including metal thin pancake and playing cake device.By way of Electromagnetic Heating, traditional combustion gas or coal burning heat supply is substituted, order heating is more uniform, without the artificial control duration and degree of heating, environmental protection easy to use.Applicant is drawn by substantial amounts of summary of experience and equipment running experiment only can make thin pancake in manufacturing process using the technical parameter of science, perfect cooperation cloth slurry, drawout and a cake action, it is ensured that products formed is thin without splitting, and maturity is intact.By it is demonstrated experimentally that the qualification rate of this equipment production thin pancake is up to more than 95%.
Description
Technical field
The utility model belongs to the automatic making apparatus field of thin pancake, and in particular to a kind of Full automatic electromagnetic pancake makes and set
It is standby.
Background technology
Thin pancake, is the homely staple food of Yimeng Mountain Areas folk tradition, is also the special food of the ground necromancer having long enjoyed a good reputation.In short,
Thin pancake has four characteristicses：One is thin as a piece of paper, and easily ripe or heating, instant can also roll up each dishes and eat together.Two are
Pure grain makes, and rich in fiber, sugar-free is easy to human consumption to absorb.Three be that the resting period is long, is unlikely to deteriorate, and is not required to add anti-corrosion
Agent, because its moisture content is few, has dried before selling.Four be that hardness and toughness are higher than other wheaten food, and chew time is long, can promote the production of body fluid
Stomach invigorating, promotes appetite, moreover it is possible to drive face nerve to move, the acuteness of holding vision, the sense of hearing and olfactory nerves, anti-aging,
It can yet be regarded as a kind of environmental protective hygienic food.
But, the making of thin pancake is a labor operation process for having merged skill and big working strength.Firstly the need of
The Shi Buliang of starch adhesive is grasped, so as to control to be molded the thickness degree of thin pancake.Furthermore, the degree and speed of drawout are also required to according to fire
Time is skilled to be grasped and adjusts, and otherwise thin pancake, which occurs, decocts Hu or the irregular situation of ripe degree.Then, will also be in good time by ripe thin pancake
Scoop up rapidly, make it be separated with metal heater plate, this process more tests the operation skill of producer, not only requirement is acted
Rapidly, also thin pancake is made to keep integrality in separation process.
In view of requirement of the manufacturing process of thin pancake to craftsmenship is so high, so existing thin pancake on the market makes automatically
Machine is typically all only used as auxiliary equipment and used, and key operation link still needs to manpower control, is otherwise all difficult to reach preferable making
It is required that.
Study, the automated production difficult point of thin pancake is the control of the duration and degree of heating, processed using starch adhesive as raw material through applicant, into
How type thickness so thin food, make the cloth of firing rate and equipment starch, drawout and play cake perfect cooperation, be only and make qualified
The key of thin pancake.Therefore, applicant devises the present apparatus, can overcome above-mentioned technological difficulties, substitutes completely manually, efficiently high-quality
Automated production go out qualified thin pancake.
The content of the invention
Technical problem to be solved in the utility model is a kind of Full automatic electromagnetic pancake making apparatus, can be substituted completely
Manual work, efficiently high-quality automated production goes out qualified thin pancake.
In order to solve the above technical problems, the technical solution of the utility model is：A kind of Full automatic electromagnetic pancake is provided to make
Equipment, it is characterised in that including metal thin pancake make plate, flap rotary power unit, electromagnetic heater, starch adhesive distribution device,
Drawout device and a cake device, the metal thin pancake make plate connection rotating plate rotary power unit, the flap rotary power dress
Putting can drive metal thin pancake making plate to rotate automatically；The contactless Electromagnetic Heating of installing in bottom for making plate in metal thin pancake is filled
Put；The electromagnetic heater is included after load coil and high frequency electric source, the load coil connection high frequency electric source,
Plate can be made to metal thin pancake carry out sensing heating；The technical parameter of electromagnetic induction heater sets as follows：
When heating surface (area) (HS is 40 square centimeters, power setting is 8kW, and inductance value is set to 270uH, and coil turn is set
For 45, line diameters are 4 square millimeters；
When heating surface (area) (HS is 60 square centimeters, power setting is 12kW, and inductance value is set to 260uH, and coil turn is set
40 are set to, line diameters are 6 square millimeters；
When heating surface (area) (HS is 70 square centimeters, power setting is 15kW, and inductance value is set to 245uH, and coil turn is set
41 are set to, line diameters are 6 square millimeters；
When heating surface (area) (HS is 75 square centimeters, power setting is 18kW, and inductance value sets 240uH, and coil turn is set
For 40, line diameters are 8 square millimeters；
When heating surface (area) (HS is 90 square centimeters, power setting is 25kW, and inductance value is set to 188uH, and coil turn is set
35 are set to, line diameters are 16 square millimeters；
When heating surface (area) (HS is 100 square centimeters, power setting is 30kW, and inductance value is set to 168uH, and coil turn is set
33 are set to, line diameters are 16 square millimeters.
It is preferred that, the starch adhesive distribution device includes cloth telescopic cylinder, cloth cantilever, discharging opening, conveying pipeline, dehvery pump
With starch adhesive holder, the cloth telescopic cylinder can drive cloth cantilever to do and make the flexible of plate closer or far from metal thin pancake
Motion；Conveying pipeline is set in the cloth cantilever, discharging opening is opened up below cloth cantilever, the liquid feeding end of conveying pipeline passes through defeated
Expect pump connection starch adhesive holder, the outlet end connection discharging opening of conveying pipeline.
It is preferred that, in addition to temperature-detecting device, the temperature-detecting device can monitor the table that metal thin pancake makes plate
Face temperature；The temperature-detecting device connection control dehvery pump.
It is preferred that, the drawout device includes drawout cantilever, drawout soft board and drawout lift cylinder, the drawout lifting air
Cylinder can drive drawout cantilever oscilaltion, and several drawout soft boards are mounted side by side in the bottom of drawout cantilever；Drawout soft board
Splice installation length and be more than the radius of turn that metal thin pancake makes plate.
It is preferred that, described cake device includes lifting support, plays cake telescopic cylinder and plays the thin shovel of cake, the flexible gas of described cake
Cylinder is arranged on lifting support, plays the thin pancake that cake telescopic cylinder can drive the thin shovel insertion metal thin pancake of cake to make plate and shaping
Between.
It is preferred that, in addition to vision inspection apparatus can preset several maturity colours in the vision inspection apparatus,
Vision inspection apparatus includes several information gathering cameras, and described information acquisition camera is capable of the real-time of multipoint acquisition thin pancake
Colour, and by it compared with default maturity colour pair；When the colour of comparison is mutually matched, vision inspection apparatus being capable of band
Move cake device and carry out cake action.
It is preferred that, in addition to cake device is moved, the shifting cake device includes retraction suspension and rotation wing wheel, the rotation wing wheel
The upper rubber for setting several to bend volume wing, rotation wing wheel is arranged on the bottom of retraction suspension by moving cake rotary power unit；
The rotation wing wheel is lifted on the top that metal thin pancake makes plate by retraction suspension；Retraction suspension can drive metal thin pancake system
Make plate rotation and make plate close to metal thin pancake, and the shaping thin pancake that its top has been scooped up is dialled from metal thin pancake making plate.
Compared with prior art, the beneficial effects of the utility model are：
1st, by way of Electromagnetic Heating, traditional combustion gas or coal burning heat supply is substituted, order heating is more uniform, without
The artificial control duration and degree of heating, environmental protection easy to use.The main innovation point of the utility model design is the setting of critical technical parameter.Shen
Ask someone to draw by substantial amounts of summary of experience and equipment running experiment and thin pancake only can be made in system using above-mentioned technical data
During work, perfect cooperation cloth slurry, drawout and a cake action, it is ensured that products formed is thin without splitting, and maturity is intact.By experiment card
Bright, the qualification rate of this equipment production thin pancake is up to more than 95%.
2nd, the utility model is by starch adhesive distribution device, drawout device and plays the replacement of cake device manually, carries out key link
Automation mechanized operation, while reducing labor intensity, it is to avoid workman's operation in high temperature environments for a long time, and closely
Incidental heatstroke or scald accident when contacting firing equipment.
3rd, moving cake device can be transitioned off the thin pancake of shaping rapidly metal thin pancake making plate, make thin pancake production process
Successive smooth continuous, workman has ensured production safety without manually operated.
4th, the utility model passes through lab scale, pilot scale and batch process, and experiment effect is splendid, suitably in the industry cycle popularizes.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is top view of the present utility model；
Marked in figure：1st, drawout cantilever；2nd, discharging opening；3rd, drawout lift cylinder；4th, high frequency electric source；5th, flap rotary power
Device；6th, lifting support；7th, cake telescopic cylinder is played；8th, the thin shovel of cake is played；9th, load coil；10th, metal thin pancake makes plate；
11st, wing wheel is rotated；12nd, retraction suspension；13rd, cloth cantilever；14th, drawout soft board；15th, cloth telescopic cylinder；16th, starch adhesive is stored
Device；17th, conveying pipeline.
Embodiment
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
As illustrated in fig. 1 and 2, Full automatic electromagnetic pancake making apparatus described in the utility model, it is characterised in that including gold
Belong to thin pancake to make plate, flap rotary power unit, electromagnetic heater, starch adhesive distribution device, drawout device and play cake device, institute
State metal thin pancake and make plate connection rotating plate rotary power unit, the flap rotary power unit can drive metal thin pancake to make
Plate rotates automatically；The contactless installation electromagnetic heater in bottom of plate is made in metal thin pancake；The electromagnetic heater bag
Include after load coil and high frequency electric source, the load coil connection high frequency electric source, plate can be made to metal thin pancake
Carry out sensing heating；The technical parameter of electromagnetic induction heater sets and see the table below：
| Power | Inductance value | Coil turn | Line diameters | Heating surface (area) (HS |
| 8kW | 270uH | 45 | 4 square millimeters | 40 square centimeters |
| 12kW | 260uH | 40 | 6 square millimeters | 60 square centimeters |
| 15kW | 245uH | 41 | 6 square millimeters | 70 square centimeters |
| 18kW | 240uH | 40 | 8 square millimeters | 75 square centimeters |
| 25kW | 188uH | 35 | 16 square millimeters | 90 square centimeters |
| 30kW | 168uH | 33 | 16 square millimeters | 100 square centimeters |
The starch adhesive distribution device includes cloth telescopic cylinder, cloth cantilever, discharging opening, conveying pipeline, dehvery pump and starch adhesive
Holder, the cloth telescopic cylinder can drive cloth cantilever to do the stretching motion for making plate closer or far from metal thin pancake；
Conveying pipeline is set in the cloth cantilever, discharging opening is opened up below cloth cantilever, the liquid feeding end of conveying pipeline passes through dehvery pump
Connect starch adhesive holder, the outlet end connection discharging opening of conveying pipeline.
Also include temperature-detecting device, the temperature-detecting device can monitor the surface temperature that metal thin pancake makes plate；
The temperature-detecting device connection control dehvery pump.
The drawout device includes drawout cantilever, drawout soft board and drawout lift cylinder, and the drawout lift cylinder can
Drawout cantilever oscilaltion is driven, several drawout soft boards are mounted side by side in the bottom of drawout cantilever；The splicing peace of drawout soft board
Fill length and be more than the radius of turn that metal thin pancake makes plate.
Described cake device includes lifting support, plays cake telescopic cylinder and plays the thin shovel of cake, and described cake telescopic cylinder is installed
On lifting support, playing cake telescopic cylinder can drive the thin shovel insertion metal thin pancake of cake to make between plate and the thin pancake of shaping.
Also include that several maturity colours can be preset in vision inspection apparatus, the vision inspection apparatus, vision inspection
Surveying device includes several information gathering cameras, and described information acquisition camera is capable of the real-time colour of multipoint acquisition thin pancake,
And by it compared with default maturity colour pair；When the colour of comparison is mutually matched, vision inspection apparatus can drive
Cake device has carried out cake action.
Also include moving cake device, the shifting cake device includes setting on retraction suspension and rotation wing wheel, the rotation wing wheel
The rubber volume wing of several bendings, rotation wing wheel is arranged on the bottom of retraction suspension by moving cake rotary power unit；The rotation
Turn wing wheel and the top that metal thin pancake makes plate is lifted on by retraction suspension；Retraction suspension can drive metal thin pancake to make plate rotation
Turn to make plate close to metal thin pancake, and the shaping thin pancake that its top has been scooped up is dialled from metal thin pancake making plate.
The course of work of the present apparatus is as follows：
1. preheated metallic thin pancake makes plate：High frequency electric source is opened, is powered to load coil, makes metal thin pancake make plate
Sensing heating heats up.Flap rotary power unit is opened simultaneously, is driven metal thin pancake to make plate and is rotated automatically.
2. apply cloth starch adhesive：When the surface temperature that temperature-detecting device detects metal thin pancake making plate reaches default, open
Begin to start cloth telescopic cylinder, drive cloth cantilever to make plate close to metal thin pancake, start dehvery pump, starch adhesive is from starch adhesive holder
Enter cloth cantilever via conveying pipeline, then metal thin pancake is fallen under each discharging opening and make on plate.
3. drawout:Drawout lift cylinder drives drawout cantilever to decline, be mounted side by side in the bottom of drawout cantilever several
Drawout soft board makes plate close to the metal thin pancake of rotation, by starch adhesive drawout.
4. a cake：After vision inspection apparatus multiple spot detects that the color and luster of thin pancake reaches preset value, play cake telescopic cylinder and drive
Play the thin shovel insertion metal thin pancake of cake to make between plate and the thin pancake of shaping, thin pancake rotating stripping metal thin pancake is made into plate.
5. move cake：Thin pancake is completely exfoliated after metal thin pancake making plate, and retraction suspension can drive metal thin pancake to make plate
Rotation makes plate close to metal thin pancake, moves cake rotary power unit and drives rotation wing wheel to rotate, by pivoting friction, will be shoveled
The shaping thin pancake risen is dialled makes plate from metal thin pancake, into finished product conveyer belt or finished product storage container, completes the full-automatic of thin pancake
Manufacturing process.
It is described above, only it is preferred embodiment of the present utility model, is not that other forms are made to the utility model
Limitation, any those skilled in the art are combined, change or retrofit possibly also with the technology contents of the disclosure above
It is equivalent embodiment of the present utility model.But it is every without departing from technical solutions of the utility model content, it is new according to this practicality
Any simple modification, equivalent variations and remodeling that the technical spirit of type is made to above example, still fall within the utility model skill
The protection domain of art scheme.
Claims (7)
1. Full automatic electromagnetic pancake making apparatus, it is characterised in that make plate, flap rotary power unit, electricity including metal thin pancake
Magnetic heater, starch adhesive distribution device, drawout device and a cake device, the metal thin pancake make plate connection rotating plate rotary power
Device, the flap rotary power unit can drive metal thin pancake making plate to rotate automatically；Made in metal thin pancake under plate
The contactless installation electromagnetic heater in portion；The electromagnetic heater includes load coil and high frequency electric source, the sense
Answer heating coil to connect after high frequency electric source, plate can be made to metal thin pancake and carry out sensing heating；Electromagnetic induction heater
Technical parameter sets as follows：
When heating surface (area) (HS is 40 square centimeters, power setting is 8kW, and inductance value is set to 270uH, and coil turn is set to
45, line diameters are 4 square millimeters；
When heating surface (area) (HS is 60 square centimeters, power setting is 12kW, and inductance value is set to 260uH, and coil turn is set to
40, line diameters are 6 square millimeters；
When heating surface (area) (HS is 70 square centimeters, power setting is 15kW, and inductance value is set to 245uH, and coil turn is set to
41, line diameters are 6 square millimeters；
When heating surface (area) (HS is 75 square centimeters, power setting is 18kW, and inductance value sets 240uH, and coil turn is set to 40,
Line diameters are 8 square millimeters；
When heating surface (area) (HS is 90 square centimeters, power setting is 25kW, and inductance value is set to 188uH, and coil turn is set to
35, line diameters are 16 square millimeters；
When heating surface (area) (HS is 100 square centimeters, power setting is 30kW, and inductance value is set to 168uH, and coil turn is set to
33, line diameters are 16 square millimeters.
2. Full automatic electromagnetic pancake making apparatus according to claim 1, it is characterised in that：The starch adhesive distribution device bag
Cloth telescopic cylinder, cloth cantilever, discharging opening, conveying pipeline, dehvery pump and starch adhesive holder are included, the cloth telescopic cylinder can
Cloth cantilever is driven to do the stretching motion for making plate closer or far from metal thin pancake；Conveying pipeline is set in the cloth cantilever,
Open up discharging opening below cloth cantilever, the liquid feeding end of conveying pipeline connects starch adhesive holder by dehvery pump, conveying pipeline goes out liquid
End connection discharging opening.
3. Full automatic electromagnetic pancake making apparatus according to claim 2, it is characterised in that：Also include temperature detection to fill
Put, the temperature-detecting device can monitor the surface temperature that metal thin pancake makes plate；The temperature-detecting device connection control
Dehvery pump.
4. Full automatic electromagnetic pancake making apparatus according to claim 1, it is characterised in that：The drawout device includes scraping
Even cantilever, drawout soft board and drawout lift cylinder, the drawout lift cylinder can drive drawout cantilever oscilaltion, in drawout
Several drawout soft boards are mounted side by side in the bottom of cantilever；The splicing installation length of drawout soft board is more than the rotation that metal thin pancake makes plate
Turn radius.
5. Full automatic electromagnetic pancake making apparatus according to claim 1, it is characterised in that：Described cake device includes rising
Descending branch frame, a cake telescopic cylinder and a thin shovel of cake, described cake telescopic cylinder are arranged on lifting support, play cake telescopic cylinder energy
It is enough to have driven the thin shovel insertion metal thin pancake of cake to make between plate and the thin pancake of shaping.
6. Full automatic electromagnetic pancake making apparatus according to claim 5, it is characterised in that：Also include vision-based detection to fill
Put, several maturity colours can be preset in the vision inspection apparatus, vision inspection apparatus includes several information gatherings
Camera, described information acquisition camera is capable of the real-time colour of multipoint acquisition thin pancake, and by itself and default maturity colour
Compared to pair；When the colour of comparison is mutually matched, vision inspection apparatus can drive cake device to carry out cake action.
7. Full automatic electromagnetic pancake making apparatus according to claim 1, it is characterised in that：Also include moving cake device, institute
State the rubber volume wing that shifting cake device includes setting several to bend on retraction suspension and rotation wing wheel, the rotation wing wheel, rotation
Wing wheel is arranged on the bottom of retraction suspension by moving cake rotary power unit；The rotation wing wheel is lifted on gold by retraction suspension
Belong to the top that thin pancake makes plate；Retraction suspension can drive metal thin pancake to make plate rotation and make plate close to metal thin pancake, and will
The shaping thin pancake that its top has been scooped up is dialled makes plate from metal thin pancake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000608.5U CN206380547U (en) | 2016-08-31 | 2016-08-31 | Full automatic electromagnetic pancake making apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000608.5U CN206380547U (en) | 2016-08-31 | 2016-08-31 | Full automatic electromagnetic pancake making apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206380547U true CN206380547U (en) | 2017-08-08 |
Family
ID=59487345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621000608.5U Expired - Fee Related CN206380547U (en) | 2016-08-31 | 2016-08-31 | Full automatic electromagnetic pancake making apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206380547U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108651549A (en) * | 2018-04-27 | 2018-10-16 | 李忠宁 | A kind of Quick manual waffe iron |
-
2016
- 2016-08-31 CN CN201621000608.5U patent/CN206380547U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108651549A (en) * | 2018-04-27 | 2018-10-16 | 李忠宁 | A kind of Quick manual waffe iron |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170808 Termination date: 20180831 |
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| CF01 | Termination of patent right due to non-payment of annual fee |