CN206372701U - A kind of middle-size and small-size flat ceramic membrane module - Google Patents

A kind of middle-size and small-size flat ceramic membrane module Download PDF

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Publication number
CN206372701U
CN206372701U CN201621470255.5U CN201621470255U CN206372701U CN 206372701 U CN206372701 U CN 206372701U CN 201621470255 U CN201621470255 U CN 201621470255U CN 206372701 U CN206372701 U CN 206372701U
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film group
diaphragm
size
flat board
end cap
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CN201621470255.5U
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龙日军
吴汉阳
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Jiangxi Boxin Environmental Protection Technology Co ltd
Jiangxi Mufu New Materials Co ltd
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Jiangxi Boxin Refined Ceramics Environmental Protection Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Separation Using Semi-Permeable Membranes (AREA)
  • Biological Treatment Of Waste Water (AREA)

Abstract

The utility model discloses a kind of middle-size and small-size flat ceramic membrane module, it includes film group component, diaphragm unit and aerator, film group component is tower structure or thermoplastic plate overall structure, diaphragm unit includes the flat board diaphragm that some block gaps are arranged in framework ceramic diaphragm, diaphragm unit includes spaced flat board diaphragm, upper plug head and lower end cap, film group member lower is provided with collector pipe, apopore is set on lower end cap, outlet pipe is connected with apopore, outlet pipe is connected by snap joint with connecting tube, connecting tube is connected by snap joint with collector pipe, collector pipe one end is provided with loose joint, L-shaped formula left support plate is vertically disposed with the left of film group component, the film group right member side lower end is provided with right support plate, film group right member side face upper and lower side is movably set with limiting plate respectively.The features such as it has that high mechanical strength, bearing capacity are strong, porosity distribution is uniform, water flux is big, resistance tocrocking is good, is readily cleaned installation, service life is long.

Description

A kind of middle-size and small-size flat ceramic membrane module
Technical field
The utility model is related to water treatment facilities, and in particular to middle-size and small-size flat ceramic membrane module.
Background technology
Earthenware slab membrane bioreactor is used as a kind of new and effective sewage disposal technology, it has also become sanitary sewage, especially It is indispensable treatment technology in industrial wastewater and extreme environment wastewater treatment.
Traditional wastewater treatment technology, is divided by degree for the treatment of, can be divided into one-level, two grades and tertiary treatment.
Coagulation, the main solid pollution material removed in sewage in suspended state, physical treatment process largely can only Complete the requirement of coagulation.By the sewage of coagulation, BOD typically can remove 30% or so, not reach discharge standard.One Level processing belongs to the pretreatment of two stage treatment.Two stage treatment, the main organic contamination removed in sewage in colloid and dissolved state Material (BOD, COD material), clearance makes organic pollution reach discharge standard up to more than 90%.Tertiary treatment, further Handle organic matter, nitrogen and phosphorus of difficult degradation etc. and can result in thermoplasticity inorganic matter of body eutrophication etc..Main method has life Thing denitrogenation dephosphorizing method, coagulant sedimentation, sand filtration method, active carbon adsorption, ion-exchange and electric osmose analytic approach etc..Traditional work There is following drawback in skill:1. COD oxidations and nitrification huge energy consumption, and floor space is big, and investment cost is high;2. denitrification and phosphorus Biogenic accumulation be both needed to consume COD;3. surplus sludge volume is big;4. power consumption causes great amount of carbon dioxide to discharge, and enters air.
Wide variety of current membrane bioreactor is membrane bioreactor(MBR), MBR has following main feature:Place Manage efficiency high, effluent quality good;Facility compact, floor space are small;Easy realization is automatically controlled, operational management is simple.But, it is organic There is also many deficiencies for film-bioreactor.It is mainly manifested in the following aspects:1 film cost is high;2 fouling membranes easily go out It is existing;3 high energy consumptions:Membrane flux is small first, next to that to keep enough oxygen transfer rates;4 do not adapt to the high environment of acid-base value, film Dirty stifled frequent in component, backwash difficulty must be changed, and change difficult.Service life is short, non-renewable.Present market is progressively Use:Intensity is high, and water flux is big, long lifespan, and treatment effeciency is high, effluent quality is good;Facility compact, floor space subsection energy consumption Low, operation expense is low;Easily realization, which is automatically controlled, the simple ceramic membrane of operational management carries out replacement organic film turns into MBR prostheses parts, achieve good result.But because ceramic membrane needs to encapsulate plug, and need to ensure not by external force Impact, it is necessary to be assembled in support, cause the difficulty installed and changed.
Utility model content
Unstable in order to solve the modular construction that ceramic membrane bioreactor is present in the prior art, diaphragm, which is installed, to be changed not Convenient, the problems such as plug sealing is bad, the utility model provides middle-size and small-size flat ceramic membrane module.
In order to solve the above technical problems, the utility model is adopted the following technical scheme that:The middle-size and small-size ceramic membrane group Part includes film group component, diaphragm unit and aerator, and the film group component is that tower structure or thermoplastic plate are overall Structure, the diaphragm unit includes flat board diaphragm upper plug head and the lower end cap that some block gaps are arranged in framework, the film group Member lower is provided with collector pipe, and the upper plug head and lower end cap are located at the upper and lower side of flat board diaphragm respectively, the lower end cap with Hollow hole lower port on flat board diaphragm seals for taper surface to be coordinated, and is set and is connected with out on apopore, apopore on lower end cap Water pipe, the outlet pipe is connected by snap joint with connecting tube, and connecting tube is connected by snap joint with collector pipe, the collection Water pipe one end is provided with the left support plate that L-shaped is respectively arranged with above and below loose joint, the left surface of film group component, and the film group component is right Side lower end is provided with right support plate, and film group right member side face upper and lower side is movably set with limiting plate respectively.
The utility model changes the mounting means of flat board diaphragm, and flat board diaphragm is horizontally entered on the right side of film group component Left side, more facilitates the installation of flat board diaphragm, takes out and exchanges or clear up, the film group right member side upper and lower ends by bolt and Flat board diaphragm is fixed in the left support plate and right support plate on film group component by limiting plate, the work that described collector pipe one end is set Connecing can be connected with the water inlet pipe on aerator.
The flat board diaphragm is hollow ceramic part, wherein with hollow hole, flat board diaphragm interval is combined in a film group structure On part, single flat plate membrane filtration area has 2 square metres, 3 square metres, 5 square metres, 10 square metres, a variety of rule such as 20 square metres Lattice, flat board diaphragm appearance and size wide 110-200mm, thickness 3-6mm, height 350-600mm diaphragm be spaced to be formed,(With Above-mentioned specification is overlapped to form different rated assemblies, at most stackable 15 layers), film group component is stainless steel by bolt Component is assembled into Deng metal material sheet metal component;Or by thermoplastic sweat soldering form component film group component.Film Every piece of hollow ceramic flat board diaphragm upper end on piece component is provided with upper plug head, and lower end is provided with lower end cap.On the groove of lower end cap Provided with apopore, apopore is connected with outlet pipe, and every outlet pipe is corresponding with the water inlet position on collector pipe respectively and with soon Filter water is extracted in quick coupling and connecting tube connection out(Negative pressure 0.01-0.05Mpa)Discharged by collector pipe;When flux declines or presses Power can carry out online backwash by collector pipe when rising with high-pressure filteration air or filter water, backwash pressure can within 1Mpa, Do not limited by number of backwashes.And washing can use soda acid under line to wash online when can not make flux recovery more than 80%.
Core parts of the present utility model, which are used on flat board diaphragm, has microporous barrier and high-purity Al2O3 structure of composite membrane to make film Piece, with high mechanical strength, bearing capacity is strong, chemical stability is good, porosity distribution is uniform, water flux is big, resistance tocrocking It is good, be readily cleaned regeneration, service life length, the features such as economy is high, solve cleaned in organic membrane component operation it is difficult, tie up Shield is cumbersome, can not repeatedly backwash, change frequently, use environment require high, service life it is short, easily by acid and alkali corrosion, intolerant to organic The problems such as solvent, operating cost are high, floor space is big, easily causes the difficulty of blowdown, effectively increases making for membrane bioreaction device Use life and reliability.And used flat board diaphragm can be reclaimed for other ceramics, reduce discarded object. In practical application, the demand at the scene of can carrying out as needed operates the superposition of component or assembled in parallel, forms entirety more Big system.
Brief description of the drawings
Fig. 1 is the utility model main structure diagram,
Fig. 2 is left view structural representation of the present utility model,
Fig. 3 is Fig. 2 X-X broken section structural representations.
In figure, 1, film group component 2, collector pipe 3, left support plate 4, flat board diaphragm 5, limiting plate 6, screw rod 7, living Connect 8, upper plug head 9, lower end cap 10, outlet pipe 11, connecting tube 12, snap joint 13, right support plate 14, apopore 1 5th, taper surface 16, hollow hole.
Embodiment
As shown in Figure 1, Figure 2 with Fig. 3, the middle-size and small-size flat ceramic membrane module includes film group component 1, diaphragm unit and exposure Device of air, the film group component is tower structure or thermoplastic plate overall structure, and the diaphragm unit includes some pieces It is disposed on the flat board diaphragm 4 in framework ceramic diaphragm, the diaphragm unit includes spaced flat board diaphragm 4, upper stifled First 8 and lower end cap 9, the film group member lower is provided with collector pipe 2, and the upper plug head and lower end cap are located at flat board diaphragm respectively Upper and lower side, the lower port of hollow hole 16 on the lower end cap and flat board diaphragm seals for taper surface 15 to be coordinated, and is set on lower end cap Put and outlet pipe 10 is connected with apopore 14, apopore, the outlet pipe is connected by snap joint 12 with connecting tube 11, connect Pipe is connected by snap joint with collector pipe 2, and described collector pipe one end is provided with above and below loose joint 7, the left side of the film group component The left support plate 3 of L-shaped is provided with, the film group right member side lower end is provided with above and below right support plate 13, film group right member side face End is movably set with limiting plate 5 with screw rod 6 and nut.The aerator includes the aeration tube for being arranged at intervals with solarization air cap.
In use, flat board diaphragm is directly immersed in into cesspool bottom, filtered in the form of negative-pressure ward, after aeration Sewage enters in the hollow hole in flat board diaphragm, by exiting into outlet pipe from apopore after plate film process, and passes through connection Pipe enters collector pipe.
The upper and lower part of film group component is provided with correspondence link position, according to the demand of sewage load, can carry out side by side And stack combinations, the membrane filtration gross area 2 in an assembly support, 3,5,10 square metres, every group of diaphragm unit is according to difference Latus rectum and flow one end are filtered provided with a collector pipe 2, membrane module is often covered in a set of aeration component of bottom independent connection, facilitates film Component increase and decrease operation.
In order to further improve the stability of film group component, often covering diaphragm component bottom needs to set independent seats.Base Upper end is corresponding with below membrane module to be connected.
When flat board diaphragm is installed, first the limiting plate of upper end is dismantled, flat board diaphragm is inserted piecewise and is in left support plate and the right side In supporting plate, flat board diaphragm leaves a small amount of space after installing, and prevents flat board diaphragm from being caused rigid slight crack by water slug.Can have Effect protection diaphragm, prevents impulsive force etc. from causing diaphragm to damage.
On the flat board diaphragm 4 aperture of micropore be 0.01 μm, 0.05 μm, 0.1 μm, 1 μm, 2 μm, 5 μm of 6 kinds of specifications, Membrane flux is from for 0.03~8m3/ (㎡ H).So adapt to the place of different requirements.Further improve sewage disposal Efficiency, so that the thrifty energy and space.
The height of the flat board diaphragm is 350-600mm;Flat board diaphragm is arranged in parallel, the spacing of adjacent two flat boards diaphragm For 7.5-11mm;The height of aeration tube is 145-150mm, is easy to aerating gas to be distributed to upwards on diaphragm into scattering shape. The distance for being aerated the distance from bottom membrane support bottom of component is 180mm, and each aeration component is equipped with many 0.5 or 1 cun of aerations Pipe, aeration tube is provided with solarization air cap, and solarization air cap aperture is 6.2mm, and provided with the anti-cap of umbrella shape of activity, its effect is prevented at hole center Silt and floccule body adverse current during shutdown, the quantity of every solarization air cap are corresponding with diaphragm quantity, and solarization air cap flow velocity is 10-15m/s.
Above-mentioned a kind of membrane assembly material is that 304 stainless steels and other metal material punching presses or bending and molding are assembled, another To be welded into general frame after thermoplastic plate excision forming.Most Sewage Environments are so adapted to, per mantle group structure The top of part is provided with 3 suspension hooks being oppositely arranged.The lifting of membrane module is so further facilitated.Bottom aerator is provided with four Individual support feet, leaves 90mm gaps between ground, is easy to fork truck handling assemblies.The NM technology of the utility model is with reference to existing There is technology.
The lower end cap of the flat board diaphragm is provided with apopore, and apopore is connected with outlet pipe, often covers the diaphragm unit put Outlet pipe concentrates on side, delivery port up and down staggeredly with collector pipe side wall provided with the two rows inlet opening that interlocks corresponding, outlet pipe Be mounted on snap joint on water inlet, and be connected by nylon hose connector, be easy to Fast Installation and taking-up.
The collector pipe diameter of bore is according to more than 1.2 times of flat board diaphragm flux settings.One end is consolidated with hot melt blocking cap glue Fixed, one section connects loose joint or outer silk screw thread in addition.Handed over below collector pipe materials'use PPR tempreature bulbs or 304 stainless steel tube tube walls Mistake is provided with two row's screwed holes, and pitch-row, apart from identical, installs snap joint with diaphragm, corresponding with ceramic membrane groove plug delivery port, With nylon or the closed ceramic diaphragm of PE connecting tubes.
The flat board diaphragm uses high purity aluminium oxide for carrier extrusion forming, appearance and size length 110,150mm thickness 4- 6mm, height 350-600mm, upper and lower end face micropore on 32-60 hollow hole single-row arrangement and up/down perforation, sintering carrier Aperture is 0.5-5 μm, centre plating transition zone, and plating 0.01 ~ 0.2um microporous barriers in outer surface enable membrane aperture to realize from 0.01um To 5um scopes, and distribution of pores is narrow, and membrane flux is 0.03~3m3/ (㎡ H);Flat board diaphragm or so end face is provided with use Glue is carried out between the shaping of the material injections such as ABS or PPS or the plug of ceramic slurry injection molding, upper and lower plug and flat board diaphragm It is sealed, lower end cap is strip, is easy to assemble, Flat Membrane piece end face installation site is in the groove of concave bottom, groove Mouth width is approximately less than or equal to diaphragm width, and length is approximately less than or equal to diaphragm length.
The overall height of the film group component is 350-600mm;Flat board diaphragm is arranged in parallel.The height for being aerated layer is 140- 150mm, upper to be connected with ceramic film component, cesspool bottom can be placed directly within and can fix by having the stainless steel plate of four pieces of levels Ground.Centre is provided with the aeration tube of a plurality of 0.5 cun or 1 cun of external diameter, and every aeration tube upper surface is 6.2mm provided with several apertures Solarization air cap, solarization air cap flow velocity is 10-15m/s, and stomata is equipped with umbrella shape counterflow-preventing cap, and aeration tube hub is to ceramic membrane bottom Distance is 180mm.Air-flow, into upward scattering shape, makes sewage from aeration member bottom section to shape collector pipe in the middle of drainage plate Into flowing up, the sufficient steam-water mixing of energy simultaneously can make sewage formation and film surface cross-flow filtration.

Claims (2)

1. a kind of middle-size and small-size flat ceramic membrane module, it includes film group component(1), diaphragm unit and aerator, the film group Component is tower structure or thermoplastic plate overall structure, and the diaphragm unit is arranged in framework including some block gaps Flat board diaphragm(4), upper plug head(8)And lower end cap(9), the film group member lower is provided with collector pipe(2), the upper plug head It is located at the upper and lower side of flat board diaphragm respectively with lower end cap, it is characterized in that:The lower end cap and the hollow hole on flat board diaphragm(16) Lower port is taper surface(15)Sealing coordinates, and apopore is set on lower end cap(10), outlet pipe is connected with apopore(10), institute State outlet pipe and pass through snap joint(12)With connecting tube(11)It is connected, connecting tube is connected by snap joint with collector pipe, described Collector pipe one end is provided with loose joint(7), L-shaped formula left support plate is respectively arranged with above and below the left surface of the film group component(3), institute State film group right member side face lower end and be provided with right support plate(13), film group right member side face upper and lower side is movably set with spacing respectively Plate(5).
2. a kind of middle-size and small-size flat ceramic membrane module according to claim 1, it is characterized in that:The flat board diaphragm(4)In Micropore size be 0.5-5 μm, centre plating transition zone, outer surface plating 0.01 ~ 0.2um microporous barriers, enable membrane aperture realize from 0.01um to 5um scopes.
CN201621470255.5U 2016-12-30 2016-12-30 A kind of middle-size and small-size flat ceramic membrane module Active CN206372701U (en)

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Application Number Priority Date Filing Date Title
CN201621470255.5U CN206372701U (en) 2016-12-30 2016-12-30 A kind of middle-size and small-size flat ceramic membrane module

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Application Number Priority Date Filing Date Title
CN201621470255.5U CN206372701U (en) 2016-12-30 2016-12-30 A kind of middle-size and small-size flat ceramic membrane module

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109351195A (en) * 2018-12-14 2019-02-19 海南立昇净水科技实业有限公司 Curtain film device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109351195A (en) * 2018-12-14 2019-02-19 海南立昇净水科技实业有限公司 Curtain film device

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Address after: 337200 Luxi County Industrial Park, Pingxiang, Jiangxi

Patentee after: Jiangxi Boxin Environmental Protection Technology Co.,Ltd.

Address before: 337200 Luxi County Industrial Park, Pingxiang, Jiangxi

Patentee before: JIANGXI BOCENT TEC Co.,Ltd.

CP01 Change in the name or title of a patent holder
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Effective date of registration: 20231219

Address after: 337253 Luxi Industrial Park, Pingxiang City, Jiangxi Province

Patentee after: Jiangxi Mufu New Materials Co.,Ltd.

Address before: 337200 Luxi County Industrial Park, Pingxiang, Jiangxi

Patentee before: Jiangxi Boxin Environmental Protection Technology Co.,Ltd.

TR01 Transfer of patent right