CN206365433U - A kind of Yoghourt direct current filling apparatus - Google Patents

A kind of Yoghourt direct current filling apparatus Download PDF

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Publication number
CN206365433U
CN206365433U CN201620918246.1U CN201620918246U CN206365433U CN 206365433 U CN206365433 U CN 206365433U CN 201620918246 U CN201620918246 U CN 201620918246U CN 206365433 U CN206365433 U CN 206365433U
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China
Prior art keywords
yoghourt
tinning
filling apparatus
bottle placer
direct current
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CN201620918246.1U
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Chinese (zh)
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李瑜
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Jinan Jia Bao Dairy Industry Co Ltd
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Jinan Jia Bao Dairy Industry Co Ltd
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Abstract

A kind of Yoghourt direct current filling apparatus, tinning is treated including one, treating that tinning is externally provided with water leg, water inlet is provided with water leg bottom, water out is provided with the top of water leg, treating to be provided with agitator in tinning, agitator is connected by wire with control device, turbination feed opening is provided with pot bottom to be installed, the charging aperture of raw material milk is provided with the bottom for treating tinning, discharge pipe is provided with feed opening bottom, regulating valve is provided with discharge pipe, treating below tinning provided with the filling apparatus being connected with discharge pipe, the filling apparatus includes bottle placer and the bottle placer compensating cylinder being located above bottle placer, liquid level sensor is provided with bottle placer compensating cylinder, liquid level sensor is connected by wire with the controller of regulating valve.The utility model technique is reasonable in design with device, and the viscosity of obtained Yoghourt is big, and comprehensive power consumption is low, on the premise of substantially fixed investment is not increased, and reduces running cost and improves the viscosity of Yoghourt, lifts Consumer's Experience.

Description

A kind of Yoghourt direct current filling apparatus
Technical field:
The utility model is related to a kind of Yoghourt direct current filling apparatus.
Background technology:
Present Yoghourt Production process is generally comprised the steps:Raw material milk is checked and accepted, net breast, homogeneous, sterilization, cooled down, connect Kind, fermentation, it is filling.Although preparation process is more, two equipment are mainly concerned with:Fermentation tank and bottle placer.According to existing Design, fermentation and it is filling be relatively independent presence, between by the power-equipments such as pump complete Yoghourt transfer.But, Yoghourt Mouthfeel is mostly derived from two aspects, is on the one hand the combination of milk and tart flavour, be on the one hand Yoghourt high viscosity bring it is special Mouthfeel.The viscosity of Yoghourt is just spontaneous generation after fermentation, and after the viscosity of Yoghourt is produced, whether through any type of Pump is conveyed, and the power output mode of pump is doomed the effect that can be stirred to Yoghourt ontological existence, and this causes the viscosity meeting of Yoghourt There is very big loss, directly influence Yoghourt mouthfeel;In addition, the viscosity of Yoghourt is very big, in pumping procedure, resistance is very big, Energy consumption is also higher.The plan not solved to this in the prior art.
Utility model content:
There is provided a kind of Yoghourt direct current is filling aiming at the disadvantages mentioned above that prior art is present for the purpose of this utility model Device, its technique is reasonable in design with device, and the viscosity of obtained Yoghourt is big, and comprehensive power consumption is low, is not increasing fixed throwing substantially On the premise of money, reduce running cost and improve the viscosity of Yoghourt, lift Consumer's Experience, solve present in prior art Problem.
The utility model is to solve the technical scheme that is used of above-mentioned technical problem:
A kind of Yoghourt direct current filling apparatus, including one treat tinning, is treating that tinning is externally provided with water leg, is being set in water leg bottom There is water inlet, water out is provided with the top of water leg, treating to be provided with agitator in tinning, agitator passes through wire and control device It is connected, turbination feed opening is provided with pot bottom to be installed, the charging aperture of raw material milk is provided with the bottom for treating tinning, in feed opening Bottom is provided with discharge pipe, and regulating valve is provided with discharge pipe, is treating filling provided with what is be connected with discharge pipe below tinning Equipment, the filling apparatus includes bottle placer and the bottle placer compensating cylinder being located above bottle placer, is set on bottle placer compensating cylinder There is liquid level sensor, liquid level sensor is connected by wire with the controller of regulating valve.
It is preferred that, the bus of the turbination feed opening and the angle of horizontal plane are 40-45 degree.
It is preferred that, the elbow on the discharge pipe uses at least 2.5D major radius elbow.
It is preferred that, the internal diameter of the discharge pipe is 76mm-101mm.
It is preferred that, in addition to two layers of platform setting up and down, described to treat that tinning is installed on two-layer platform by supporting leg, institute Bottle placer is stated to be located on one layer of platform.
It is preferred that, the regulating valve is full-bore valve.
It is preferred that, the agitator is three blade propeller agitator, and the stirring motor of the agitator is variable-frequency motor.
Compared with prior art, the utility model has the advantages that:Engineering design rationally, treats that tinning closes two with fermentation tank and is One, provided the foundation for the Yoghourt that obtains most original state, utilize the equipment, compared with common process, the viscosity of obtained Yoghourt Greatly, raw material milk is from after entering and treat tinning, and from fermentation to filling, Yoghourt substantially not by stirring of external force etc., maintains original shape State;Compared with by the way of pumping, comprehensive power consumption is low between common Yoghourt and bottle placer;So this filling apparatus and filling Technique reduces running cost and improves the viscosity of Yoghourt, lift user's body on the premise of substantially fixed investment is not increased Test.
Brief description of the drawings:
Fig. 1 is structural representation of the present utility model.
In figure, 1, treat tinning, 2, water leg, 3, water inlet, 4, water out, 5, feed opening, 6, charging aperture, 7, discharge nozzle Road, 8, bottle placer, 9, bottle placer compensating cylinder, 10, liquid level sensor, 11, supporting leg, 12, regulating valve, 13, agitator.
Embodiment:
For the technical characterstic for illustrating this programme can be understood, below by embodiment, and its accompanying drawing is combined, to this reality It is described in detail with new.
As shown in figure 1, a kind of Yoghourt direct current filling apparatus, including one treats tinning 1, is treating that tinning 1 is externally provided with a water leg 2, water inlet 3 is provided with the bottom of water leg 2, water out 4 is provided with the top of water leg 2, is treating to be provided with agitator 13 in tinning 1, Agitator 13 is connected by wire with control device, treat the bottom of tinning 1 be provided with turbination feed opening 5, treating the bottom of tinning 1 Portion is provided with the charging aperture 6 of raw material milk, and discharge pipe 7 is provided with the bottom of feed opening 5, and regulating valve 12 is provided with discharge pipe 7, The lower section of tinning 1 is treated provided with the filling apparatus being connected with discharge pipe 7, the filling apparatus includes bottle placer 8 and is located at bottle placer The bottle placer compensating cylinder 9 of top, on bottle placer compensating cylinder 9 be provided with liquid level sensor 10, liquid level sensor 10 by wire with The controller of regulating valve 8 is connected.Agitator 13 plays demulsification and accelerates the function of cooling, is not influence viscosity as far as possible, uses Batch type.
The bus of the turbination feed opening 5 and the angle of horizontal plane are 40-45 degree.Ensure the suitable of Yoghourt gravity blanking Profit.
7 elbow uses at least 2.5D major radius elbow on the discharge pipe.Due to the pressure of fluid elbow Loss is larger, can ensure the smooth blanking of Yoghourt using major radius elbow.
The internal diameter of the discharge pipe 7 is 76mm-101mm.
Also include two layers of platform setting up and down, it is described to treat that tinning 1 is installed on two-layer platform by supporting leg 11, it is described to fill Installation 8 is located on one layer of platform.The platform that bilayer is set is conducive to construction and the integrated setting of equipment.
The regulating valve 12 is full-bore valve.The pressure loss of the Yoghourt at regulating valve 12 is reduced, the steady of system is improved It is qualitative.
The agitator 13 is three blade propeller agitator, and the stirring motor of the agitator is variable-frequency motor.Due to this reality Yoghourt is not destroyed as far as possible with new needs, helps to reach the purpose using the three blade propeller agitator of variable-frequency motor formula.
Embodiment 1:
A kind of Yoghourt direct current filling process, comprises the following steps:
S1, it will be imported into and treated in tinning by charging aperture through sterilizing 5 tons of raw material milks after homogenization, then added red The LYO leavening 500DCU of Nice gram YO-MIX 863, at 45 DEG C, ferment about 4h, when acidity reaches 60 ° of T, obtains primary product Yoghourt;
S2, the water inlet pipe pipeline valve for opening water leg, batch type is carried out with agitator, stirs unlatching 2 minutes, so After stop 18 minutes, and so on until making to treat that the temperature of Yoghourt in tinning is down to 20 DEG C;
S3, then turn on regulating valve, Yoghourt is flowed into bottle placer by discharge pipe, regulating valve under gravity and put down Weigh in cylinder and bottle placer, carry out filling operation.Obtain No. 1 product.
Embodiment 2:
A kind of Yoghourt direct current filling process, comprises the following steps:
S1, it will be imported into and treated in tinning by charging aperture through sterilizing 5 tons of raw material milks after homogenization, then added red The LYO leavening 500DCU of Nice gram YO-MIX 863, at 41 DEG C, ferment about 8h, when acidity reaches 60 ° of T, obtains primary product Yoghourt;
S2, the water inlet pipe pipeline valve for opening water leg, batch type is carried out with agitator, stirs unlatching 2 minutes, so After stop 18 minutes, and so on until making to treat that the temperature of Yoghourt in tinning is down to 25 DEG C;
S3, then turn on regulating valve, Yoghourt is flowed into bottle placer by discharge pipe, regulating valve under gravity and put down Weigh in cylinder and bottle placer, carry out filling operation.Obtain No. 2 products.
Embodiment 3:
A kind of Yoghourt direct current filling process, comprises the following steps:
S1, it will be imported into and treated in tinning by charging aperture through sterilizing 5 tons of raw material milks after homogenization, then added red The LYO leavening 500DCU of Nice gram YO-MIX 863, at 43 DEG C, ferment about 6h, when acidity reaches 60 ° of T, obtains primary product Yoghourt;
S2, the water inlet pipe pipeline valve for opening water leg, batch type is carried out with agitator, stirs unlatching 2 minutes, so After stop 18 minutes, and so on until making to treat that the temperature of Yoghourt in tinning is down to 23 DEG C;
S3, then turn on regulating valve, Yoghourt is flowed into bottle placer by discharge pipe, regulating valve under gravity and put down Weigh in cylinder and bottle placer, carry out filling operation.Obtain No. 3 products.
Embodiment 4:
A kind of common sour milk filling process, comprises the following steps:
S1, it will be imported into and treated in tinning by charging aperture through sterilizing 5 tons of raw material milks after homogenization, then added red The LYO leavening 500DCU of Nice gram YO-MIX 863, at 43 DEG C, ferment about 6h, when acidity reaches 60 ° of T, obtains primary product Yoghourt;
S2, the water inlet pipe pipeline valve for opening water leg, batch type is carried out with agitator, stirs unlatching 2 minutes, so After stop 18 minutes, and so on until making to treat that the temperature of Yoghourt in tinning is down to 23 DEG C;
S3, regulating valve is then turned on, Yoghourt is flowed into bottle placer compensating cylinder and bottle placer in the presence of impeller pump, entered The filling operation of row.Obtain No. 4 products.
Then No. 1 product, No. 2 products, No. 3 products, No. 4 products are put into 4 DEG C of constant temperature cabinet and keep 2h, are then determined No. 1 product, No. 2 products, No. 3 products, the viscosity and acidity of No. 4 products.As a result it is as shown in the table:
Product No. 1 product No. 2 products No. 3 products No. 4 products
Viscosity (mPas) 15700 15200 16130 9010
Acidity (° T) 76.0 75.3 76.2 75.8
One of advantage due to Yoghourt is exactly the special mouthfeel that high viscosity is brought, so how not increase the premise of investment Lower acquisition big viscosity as far as possible has very great economic benefit for Yoghourt Production.The utility model to equipment by connecting Mode is improved, and gravity dynamic is changed to by original pumping power, Yoghourt is passed through destructive fortune after a birth It is defeated to enter filling element.Above-mentioned No. 1 product, No. 2 products, No. 3 products, the ratio of viscosities of No. 4 products are compared with having proved the present apparatus With validity of the technique to lifting Yoghourt viscosity.
Above-mentioned embodiment cannot function as the limitation to the utility model protection domain, for the skill of the art For art personnel, any alternate modification or conversion made to the utility model embodiment all fall within guarantor of the present utility model In the range of shield.
Part is not described in detail for the utility model, is the known technology of those skilled in the art of the present technique.

Claims (7)

1. a kind of Yoghourt direct current filling apparatus, it is characterised in that:Tinning is treated including one, is treating that tinning is externally provided with water leg, in water Chuck bottom is provided with water inlet, and water out is provided with the top of water leg, is treating to be provided with agitator in tinning, agitator passes through wire It is connected with control device, turbination feed opening is provided with pot bottom to be installed, the charging of raw material milk is provided with the bottom for treating tinning Mouthful, discharge pipe is provided with feed opening bottom, regulating valve is provided with discharge pipe, is treating to be provided with below tinning and discharge pipe Connected filling apparatus, the filling apparatus includes bottle placer and the bottle placer compensating cylinder being located above bottle placer, in bottle placer Compensating cylinder is provided with liquid level sensor, and liquid level sensor is connected by wire with the controller of regulating valve.
2. a kind of Yoghourt direct current filling apparatus according to claim 1, it is characterised in that:The turbination feed opening The angle of bus and horizontal plane is 40-45 degree.
3. a kind of Yoghourt direct current filling apparatus according to claim 1, it is characterised in that:Elbow on the discharge pipe Using at least 2.5D major radius elbow.
4. a kind of Yoghourt direct current filling apparatus according to claim 1, it is characterised in that:The internal diameter of the discharge pipe is 76mm-101mm。
5. a kind of Yoghourt direct current filling apparatus according to claim 1, it is characterised in that:Also include setting up and down two layers Platform, described to treat that tinning is installed on two-layer platform by supporting leg, the bottle placer is located on one layer of platform.
6. a kind of Yoghourt direct current filling apparatus according to claim 1, it is characterised in that:The regulating valve is full-bore valve Door.
7. a kind of Yoghourt direct current filling apparatus according to claim 1, it is characterised in that:The agitator is three blade propeller Agitator, the stirring motor of the agitator is variable-frequency motor.
CN201620918246.1U 2016-08-22 2016-08-22 A kind of Yoghourt direct current filling apparatus Active CN206365433U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106359583A (en) * 2016-08-22 2017-02-01 济南佳宝乳业有限公司 Yoghourt direct flow filling apparatus and yoghourt direct flow filling technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106359583A (en) * 2016-08-22 2017-02-01 济南佳宝乳业有限公司 Yoghourt direct flow filling apparatus and yoghourt direct flow filling technology

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