CN206359574U - A kind of positioner of flank of tooth quenching inducer - Google Patents
A kind of positioner of flank of tooth quenching inducer Download PDFInfo
- Publication number
- CN206359574U CN206359574U CN201720001261.4U CN201720001261U CN206359574U CN 206359574 U CN206359574 U CN 206359574U CN 201720001261 U CN201720001261 U CN 201720001261U CN 206359574 U CN206359574 U CN 206359574U
- Authority
- CN
- China
- Prior art keywords
- tooth
- flank
- positioner
- quenching inducer
- fixed mount
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model discloses a kind of positioner of flank of tooth quenching inducer, including base, induction hardening equipment and positioner, base is metallic plate, induction hardening equipment and positioner are fixedly connected with base upper surface, induction hardening equipment includes the first fixed mount, first link and quenching inducer, first fixed mount is fixedly connected with base, first link is installed on the first fixed mount, the first link end is removably connected with quenching inducer, workpiece is provided with beside quenching inducer, workpiece is arranged on rotation platform, quenching inducer is extend into the groove of workpiece, do not contacted with the flank of tooth, quenching inducer is used to carry out Quenching Treatment to the flank of tooth.This positioner, can remain identical spacing by quenching inducer and the flank of tooth, improve the stability of flank of tooth thermal treatment quality, can also improve the service life of wind power bearing.
Description
Technical field
The utility model belongs to wind power bearing flank of tooth quenching technology field, and in particular to a kind of flank of tooth quenching inducer is determined
Position device.
Background technology
Wind power equipment is mostly important link in wind generator system, and not only its technical merit and capability and performance are influences
Wind power system can normally, the key factor of reliable and Effec-tive Function, and its cost typically also accounts for wind power system and builds total
The 60%-80% of cost.The kernel component of wind power equipment is exactly bearing, due to the bad working environments of wind power equipment and long-life, height
The use requirement of reliability so that wind power bearing has higher technical sophistication degree, is the two of generally acknowledged production domesticization difficulty maximum
It is most of（Bearing and control system）One of, the weakness as influence China wind-powered electricity generation development of manufacturing.The operating mode bar of wind power bearing
Part is not named badly, is subjected to temperature, humidity and load change scope greatly, driftage and pitch variable bearings will bear very big tilting moment,
Speed increaser bearing will bear very big shock loading in startup and braking, so needing bearing to have low friction moment, Gao Yun
The characteristics of turning flexibility.
, it is necessary to carry out reinforcing processing, impewdance matching, quenched, carburizing to bearing internal tooth in the production process of wind power bearing
Four big fundamental technologies are together form with nitriding, according to ISO6336 standards, no longer recommend to make for the gear member that modulus is more than 16
Case hardness is improved with nitriding process, is merely able to be processed by using the method for impewdance matching.Traditional wind power bearing sense
It is that will retain certain interval between inductor and the flank of tooth that should quench, then carries out Quenching Treatment, but this processing mode to the flank of tooth
The spacing of inductor and the flank of tooth can not be grasped well, cause spacing excessive or too small phenomenon occurs, to the intensity of heat treatment
Have a negative impact with the quality of product.
The content of the invention
The utility model is in order to solve the above-mentioned technical problem there is provided a kind of positioner of flank of tooth quenching inducer, and it sets
Meter is simple in construction, scientific and reasonable, easy to use；On the basis of original induction hardening equipment, increase positioner, will can quench
Fiery inductor remains identical spacing with the flank of tooth, improves the stability of heat treatment.
The technical scheme that the utility model is used is：A kind of positioner of flank of tooth quenching inducer, including base, sense
Quenching unit and positioner are answered, base is metallic plate, be fixedly connected with induction hardening equipment in base upper surface and positioning is filled
Put, induction hardening equipment includes the first fixed mount, the first link and quenching inducer, the first fixed mount is fixed with base to be connected
Connect, the first link is installed on the first fixed mount, the first link end is removably connected with quenching inducer, quenching sense
Answer and workpiece is provided with beside device, workpiece is arranged on rotation platform, and quenching inducer is extend into the groove of workpiece, with the flank of tooth not
Contact, quenching inducer is used to carry out Quenching Treatment to the flank of tooth, and positioner is by the second fixed mount, the second link and locating bar
Composition, the second fixed mount is fixedly mounted on base upper surface, the second link, second is removably connected with the second fixed mount
The link end is detachably provided with locating bar, and drive device is provided with below base.
The locating bar is cylindrical bar, and diameter is more than the tooth pitch of the between cog of workpiece two.
The quenching inducer shape is identical with workpiece flank of tooth channel section, and size is less than groove size.
The drive device is fixedly connected with base, can be driven above and below base progress, left and right and fore-and-aft direction are moved.
The use process of this flank of tooth quenching inducer positioner is：Workpiece is placed on rotary table, by controlling
System control drive device work processed, base is stopped after the locating bar contact Tooth on region to be quenched, base movement,
Now, certain gap is kept between quenching inducer and the flank of tooth, you can Quenching Treatment is carried out to the wind power bearing flank of tooth, it is quenched
Cheng Zhong, is moved up and down by drive device control base, so as to which the flank of tooth is carried out into integral quenching, after the flank of tooth, which is quenched, to be completed, is driven
Dynamic device driving base is retreated, and workpiece rotates to an angle, and is positioned again by locating bar, completes quenching work.
The base is metallic plate, and induction hardening equipment and positioner are fixedly connected with base upper surface；So set
The purpose put is：Induction hardening equipment can be fixed with positioner so that quenching inducer and locating bar are protected all the time
Hold constant spacing, convenient positioning.
The induction hardening equipment includes the first fixed mount, the first link and quenching inducer, the first fixed mount and bottom
Seat is fixedly connected, and the first link is provided with the first fixed mount, and the first link end is removably connected with quenching sensing
Device；The purpose so set is：The fixation and dismounting of quenching inducer can be facilitated, it is easy to replace and maintain.
Workpiece is provided with beside the quenching inducer, workpiece is arranged on rotation platform, and quenching inducer extend into work
In the groove of part, do not contacted with the flank of tooth；The purpose so set is：One is that workpiece can be facilitated to be rotated so that Mei Gechi
Face can be quenched, and two be that can improve the quality of flank of tooth quenching, improves Gear Surface Strength, is conducive to improving wind power bearing
Life-span.
The positioner is made up of the second fixed mount, the second link and locating bar, and the second fixed mount is fixedly mounted on
Base upper surface, is removably connected with the second link on the second fixed mount, and the second link end is detachably provided with fixed
Position rod, is provided with drive device below base；The purpose so set is：The replacing of locating bar can be easy to, to meet not
With the Quenching Treatment of the size wind power bearing flank of tooth, material and working time are saved, operating efficiency is improved.
The beneficial effects of the utility model：The technical program provides a kind of positioner of flank of tooth quenching inducer, and it sets
Meter is simple in construction, scientific and reasonable, easy to use；On the basis of original induction hardening equipment, increase positioner, will can quench
Fiery inductor remains identical spacing with the flank of tooth, improves the stability of flank of tooth thermal treatment quality, can also improve wind-electricity shaft
The service life held.
Brief description of the drawings
Fig. 1 is front view of the present utility model；
Fig. 2 is side view of the present utility model；
Marked in figure：1st, base, 2, induction hardening equipment, the 201, first fixed mount, the 202, first link, 203, quenching
Inductor, 3, positioner, the 301, second fixed mount, the 302, second link, 303, locating bar, 4, workpiece, 5, drive device.
Embodiment
Embodiment of the present utility model is described in further detail below in conjunction with accompanying drawing.
As illustrated, a kind of positioner of flank of tooth quenching inducer, including base 1, induction hardening equipment 2 and positioning dress
3 are put, base 1 is metallic plate, induction hardening equipment 2 and positioner 3, impewdance matching dress are fixedly connected with the upper surface of base 1
Putting 2 includes the first fixed mount 201, the first link 202 and quenching inducer 203, and the first fixed mount 201 is fixed with base 1 to be connected
Connect, the first link 202 is installed on the first fixed mount 201, the end of the first link 202 is removably connected with quenching sensing
Device 203, the side of quenching inducer 203 is provided with workpiece 4, and workpiece 4 is arranged on rotation platform, and quenching inducer 203 is extend into
In the groove of workpiece 4, do not contacted with the flank of tooth, quenching inducer 203 is used to carry out Quenching Treatment to the flank of tooth, and positioner 3 is by the
Two fixed mounts 301, the second link 302 and locating bar 303 are constituted, and the second fixed mount 301 is fixedly mounted on the upper surface of base 1,
The second link 302 is removably connected with the second fixed mount 301, the end of the second link 302 is detachably provided with positioning
Rod 303, is provided with drive device 5 below base 1.
Locating bar 303 is cylindrical bar, and diameter is more than the tooth pitch of 4 liang of between cog of workpiece.
The shape of quenching inducer 203 is identical with the flank of tooth channel section of workpiece 4, and size is less than groove size.
Drive device 5 is fixedly connected with base 1, can be driven above and below the progress of base 1, left and right and fore-and-aft direction are moved.
The use process of this flank of tooth quenching inducer positioner is：Workpiece 4 is placed on rotary table, by controlling
System control drive device 5 processed works, and will stop after the contact Tooth of locating bar 303 of the base 1 on region to be quenched, base 1
Only move, now, certain gap is kept between quenching inducer 203 and the flank of tooth, you can the wind power bearing flank of tooth is quenched
In processing, quenching process, base 1 is controlled to move up and down by drive device 5, so as to which the flank of tooth is carried out into integral quenching, when the flank of tooth is quenched
After fire is completed, the driving base 1 of drive device 5 is retreated, and workpiece 4 rotates to an angle, and is positioned again by locating bar 303, complete
Into quenching work.
Claims (4)
1. a kind of positioner of flank of tooth quenching inducer, including base, induction hardening equipment and positioner, its feature exist
In：Base is metallic plate, and induction hardening equipment and positioner are fixedly connected with base upper surface, and induction hardening equipment includes
First fixed mount, the first link and quenching inducer, the first fixed mount are fixedly connected with base, are pacified on the first fixed mount
Equipped with the first link, the first link end is removably connected with beside quenching inducer, quenching inducer and is provided with workpiece,
Workpiece is arranged on rotation platform, and quenching inducer is extend into the groove of workpiece, is not contacted with the flank of tooth, positioner is by second
Fixed mount, the second link and locating bar composition, the second fixed mount are fixedly mounted on base upper surface, can on the second fixed mount
Dismounting is connected with the second link, and the second link end is detachably provided with locating bar, and driving dress is provided with below base
Put.
2. a kind of positioner of flank of tooth quenching inducer according to claim 1, it is characterised in that：Locating bar is cylinder
Shape bar, and diameter is more than the tooth pitch of the between cog of workpiece two.
3. a kind of positioner of flank of tooth quenching inducer according to claim 1, it is characterised in that：Quenching inducer shape
Shape is identical with workpiece flank of tooth channel section, and size is less than groove size.
4. a kind of positioner of flank of tooth quenching inducer according to claim 1, it is characterised in that：Drive device and bottom
Seat is fixedly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720001261.4U CN206359574U (en) | 2017-01-03 | 2017-01-03 | A kind of positioner of flank of tooth quenching inducer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720001261.4U CN206359574U (en) | 2017-01-03 | 2017-01-03 | A kind of positioner of flank of tooth quenching inducer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206359574U true CN206359574U (en) | 2017-07-28 |
Family
ID=59378786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720001261.4U Active CN206359574U (en) | 2017-01-03 | 2017-01-03 | A kind of positioner of flank of tooth quenching inducer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206359574U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110106339A (en) * | 2019-05-15 | 2019-08-09 | 宁夏天地奔牛实业集团有限公司 | A kind of continous way rack rails high performance induction process for quenching |
| CN111575457A (en) * | 2020-06-30 | 2020-08-25 | 安徽文君自动化科技有限公司 | Wind-powered electricity generation slewing bearing double-tooth guenching unit |
-
2017
- 2017-01-03 CN CN201720001261.4U patent/CN206359574U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110106339A (en) * | 2019-05-15 | 2019-08-09 | 宁夏天地奔牛实业集团有限公司 | A kind of continous way rack rails high performance induction process for quenching |
| CN111575457A (en) * | 2020-06-30 | 2020-08-25 | 安徽文君自动化科技有限公司 | Wind-powered electricity generation slewing bearing double-tooth guenching unit |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106393264B (en) | A kind of novel carbon fiber composite board drilling machine | |
| CN207142784U (en) | Power equipment maintaining lowering or hoisting gear | |
| CN206359574U (en) | A kind of positioner of flank of tooth quenching inducer | |
| CN102766751B (en) | Process method for quenching rotary support gear | |
| CN206170205U (en) | Novel carbon fiber composite sheet drilling machine | |
| CN108950170A (en) | Car deceleration device gear carburizing quenching deformation control method and application | |
| CN208217714U (en) | A kind of novel transfer machine | |
| CN208462153U (en) | A kind of print circuit plates making Special Baking equipment | |
| CN202658193U (en) | Strengthening machine for surface of steel ball | |
| CN107803853A (en) | A kind of loading and unloading industrial robot | |
| CN209619390U (en) | Glowing furnace is used in a kind of heat treatment of transmission shaft yoke torque increase | |
| CN206184957U (en) | Intelligent veneer reeling machine | |
| CN205996115U (en) | It is stained with pulp grinder | |
| CN207982206U (en) | A kind of hydrostatic forging machine revolving support platform | |
| CN211814559U (en) | Heat treatment tempering furnace for petroleum fracturing pump valve box | |
| CN207002815U (en) | Heat-treatment production line and heat treatment system | |
| CN205839072U (en) | A kind of device being applicable to shaped piece quenching | |
| CN205877171U (en) | A resistant type shift fork device that hits for pneumatic actuator | |
| CN205635706U (en) | Steel bottle rotation type guenching unit | |
| CN207206329U (en) | A kind of Novel shaft bears horse | |
| CN205926912U (en) | High -accuracy ace's rolling machine pressing mechanism | |
| CN205133678U (en) | Be used for lead screw thermal treatment remote monitering system | |
| CN217499326U (en) | Slender axles class piece induction hardening hoist | |
| CN203855633U (en) | Carburizing furnace bearing pushing device | |
| CN207904421U (en) | A kind of carbon fiber production line operating device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |