CN206355614U - A kind of thin film evaporation enrichment facility - Google Patents
A kind of thin film evaporation enrichment facility Download PDFInfo
- Publication number
- CN206355614U CN206355614U CN201720001109.6U CN201720001109U CN206355614U CN 206355614 U CN206355614 U CN 206355614U CN 201720001109 U CN201720001109 U CN 201720001109U CN 206355614 U CN206355614 U CN 206355614U
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- Prior art keywords
- liquid
- thin film
- gas
- atomizer
- condenser
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- 239000010409 thin film Substances 0.000 title claims abstract description 44
- 238000001704 evaporation Methods 0.000 title claims abstract description 17
- 230000008020 evaporation Effects 0.000 title claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 97
- 239000000463 material Substances 0.000 claims abstract description 33
- 239000010408 film Substances 0.000 claims abstract description 23
- 239000012141 concentrate Substances 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 claims abstract description 10
- 238000009833 condensation Methods 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims 1
- 239000003814 drug Substances 0.000 abstract description 20
- 238000000889 atomisation Methods 0.000 abstract description 11
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 230000008719 thickening Effects 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 208000033999 Device damage Diseases 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000000935 solvent evaporation Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005055 memory storage Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000005239 tubule Anatomy 0.000 description 1
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- Media Introduction/Drainage Providing Device (AREA)
Abstract
The utility model is related to a kind of thin film evaporation enrichment facility, it includes being provided with heating wire in material liquid storehouse, preheating device, supersonic atomizer, thin film evaporator, gas-liquid separator, the first condenser, the second condenser, concentrate collecting tank, recovered liquid collecting tank and vacuum generating device, the preheating device;The supersonic atomizer includes atomizer body, is arranged on the intrinsic air blower of atomizer, controller, the liquid level sensor for being arranged on atomizer body bottom portion, when the utility model is used, first open vavuum pump, Chinese medicine material liquid is by preheating, it is atomization subsequently into atomizer body, subsequently into formation gas-liquid film in thin film evaporator, the gas-liquid film enters rotating separation after gas-liquid separator, recovered liquid is formed after gas is condensed, the condensed rear formation concentrate of liquid after separation, thickening efficiency is improved, concentration time is shortened.
Description
Technical field
The utility model is related to Chinese medicine manufacture field, and in particular to a kind of thin film evaporation enrichment facility.
Background technology
The concentration of Chinese medicine extract and evaporation technology are the behaviour being often related in pharmacy, health products and food service industry
Make unit.At present, conventional concentrator mainly has nature film forming concentrator and inside and outside circulation concentrator.But, it is natural
Film forming concentrate and interior circulation concentration there are problems that thickening efficiency is low, cocnentration factor is small, it is poor for applicability,;Outer circulation
Although the first two that concentrator concentrated effect compares improves notable, heat time length, the low skill of thickening efficiency are still had
Art problem.Therefore efficient, low energy consumption is developed, the evaporation concentration equipment that equipment is simple, operation is gentleer turns into art technology
Personnel are badly in need of the technical problem solved.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of thin film evaporation enrichment facility, and Chinese medicine material liquid is existed
Under vacuum environment, thin film evaporation is carried out after preheated rear first ultrasonic atomizatio, makes the more natural film forming concentration film forming of film forming thinner, more equal
It is even, thickening efficiency is improved, concentration time is shortened.
To achieve the above object, the technical solution of the utility model includes:Material liquid storehouse, preheating device, ultrasonic atomization
Device, thin film evaporator, gas-liquid separator, the first condenser, the second condenser, concentrate collecting tank, recovered liquid collecting tank and
Vacuum generating device, the material liquid storehouse is connected with the bottom of supersonic atomizer by catheter, outside the catheter
It is provided with week in preheating device, the preheating device and is provided with heating wire;The supersonic atomizer include atomizer body,
The intrinsic air blower of atomizer, controller, the liquid level sensor for being arranged on atomizer body bottom portion are arranged on, the liquid level is passed
The signal input part connection of sensor signal output end and controller, the signal output part of the controller and the motor of air blower
Signal input part is electrically connected, and orifice is evenly distributed with the top of the atomizer body;
The top of the atomizer body is connected with the bottom of thin film evaporator, and the top of the thin film evaporator is provided with
Steam inlet, the bottom of the thin film evaporator is provided with steam (vapor) outlet, the top of the thin film evaporator and gas-liquid separator
Top connection, the bottom of the gas-liquid separator connects with the top of the first condenser, the bottom of first condenser and
Concentrate collecting tank is connected, and is connected at the top of the gas-liquid separator with the top of the second condenser, the bottom of second condenser
Portion is connected with recovered liquid collecting tank, and the vacuum generating device includes vacuum tube and vavuum pump, and one end of the vacuum tube is with returning
The connection of liquid collecting tank is received, the other end of the vacuum tube is connected with vavuum pump.
It is used as further improvement of the utility model:Flow control valve is additionally provided with catheter.
It is used as further improvement of the utility model:Thermometer is provided with the steam (vapor) outlet.
It is used as further improvement of the utility model:The model MTK-P260 of the liquid level sensor.
It is used as further improvement of the utility model:The model KCW-6TC of the supersonic atomizer.
The utility model good effect is as follows:
1. Chinese medicine material liquid under vacuum conditions, film steaming is carried out after preheated rear first ultrasonic atomizatio by the utility model
Hair, by atomization, considerably increases the disengagement area of decoction, improves evaporation efficiency, and the material being atomized steams into film
During hair, film forming more natural film forming concentration film forming is thinner, evenly, improves thickening efficiency, shortens concentration time, solvent evaporation
Maximum is measured up to more than 90%, the more conventional concentration time can shorten more than 70%, reduce concentrated cost.
2. the utility model forms recovered liquid after the liquid isolated in gas-liquid separator is condensed, recovered liquid is collected into
In collecting tank, realize material recycle, it is to avoid loss of material.
3. the intrinsic Chinese medicine material liquid of the utility model atomizer runs out of or during less than pre-set level, it can pass through
Intelligent control, stops air blower air blast, it is seen that air blower stops closing atomizer body after air blast, has so both saved the energy,
It is also prevented from device damage, extension device service life.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
In accompanying drawing, 1 material liquid storehouse, 2 preheating devices, 3 catheters, 4 flow control valves, 5 atomizer bodies, 6 ultrasonic fogs
Change chip, 8 air blowers, 9 controllers, 10 liquid level sensors, 11 orifices, 12 thin film evaporators, 12-1 steam inlets, 12-2 steamings
Vapor outlet, 12-3 thermometers, 13 gas-liquid separators, 14 first condensers, 15 second condensers, 16 concentrate collecting tanks, 17 times
Receive liquid collecting tank, 18 vacuum tubes, 19 vavuum pumps.
Embodiment
As shown in figure 1, the utility model includes material liquid storehouse 1, preheating device 2, supersonic atomizer, thin film evaporator
12nd, gas-liquid separator 13, the first condenser 14, the second condenser 15, concentrate collecting tank 16, recovered liquid collecting tank 17 and vacuum
Generating means, the memory storage of material liquid storehouse 1 has Chinese medicine material liquid to be concentrated, and the material liquid storehouse 1 is disguised with ultrasonic fog
The bottom put is connected by catheter 3, it is preferred that being additionally provided with flow control valve 4 on catheter 3, can control Chinese medicine material
The flow of liquid.
The periphery of the catheter 3 is provided with preheating device 2, and the preheating device 2 is coated on the periphery of catheter 3, institute
State and heating wire 2-1 is provided with preheating device;The supersonic atomizer includes atomizer body 5, is arranged on atomizer sheet
Air blower 8, controller 9 in body 5, the liquid level sensor 10 for being arranged on the bottom of atomizer body 5, the liquid level sensor 10
Signal output part is connected with the signal input part of controller 9, the signal output part of the controller 9 and the motor of air blower 8
Signal input part is electrically connected, and the top of the atomizer body 5 is evenly distributed with orifice 11;Chinese medicine in material liquid storehouse 1 is former
Feed liquid is flowed into atomizer body 5 by catheter 3, and the circulation of material liquid can be by pumping in aid conductive, preheating device
Heating wire 2-1 heating so that Chinese medicine material liquid flow into atomizer body 5 preheated, after preheating in
Medicine material liquid accumulates in the bottom of atomizer body 5, when the Chinese medicine material liquid liquid level of atomizer body 5 is raised to certain altitude or height
When the liquid level of the preset height of setting in controller 9, signal is passed to controller 9 by liquid level sensor 10, and controller 9 will be believed
Number the motor of air blower 8 is passed to, so as to start air blower rotation, then start atomizer body 5, atomizer body 5 starts
The ultrasonic atomization chip 6 of the bottom of atomizer body 5 is arranged on, the Chinese medicine liquid inside atomizer body 5 is atomized, by
This, decoction after atomization is under the promotion circulation effect of air blower 8, the mist of decoction after atomization from the top of atomizer body 5
Change hole 11 to enter in thin film evaporator 12, when the Chinese medicine material liquid in atomizer body 5 runs out of or during less than pre-set level,
Signal is passed to controller 9 by liquid level sensor 10, and controller 9 passes to signal in the motor of air blower 8, stops air blower 8
Only air blast, is then shut off atomizer body 5, stops atomizing, has so both saved the energy, be also prevented from device damage, extends
Service life of equipment, the top of the atomizer body 5 is connected with the bottom of thin film evaporator 12, the liquid level used in the present embodiment
The model MTK-P260 of sensor 10, the model KCW-6TC of the supersonic atomizer used in the present embodiment.
Decoction after atomization enters in thin film evaporator 12, is provided with tubulation in thin film evaporator 12, that is, it is branched not
Become rusty steel tubule, and the top of the thin film evaporator 12 is provided with steam inlet 12-1, and the bottom of the thin film evaporator 12 is set
There is steam (vapor) outlet 12-2, it is preferred that being provided with thermometer 12-3 on the steam (vapor) outlet 12-2, thin film evaporator 12 can be monitored
The temperature of interior steam, is easy to heat by steam in regulation and control in time, thin film evaporator 12, decoction is in thin film evaporator 12
Form gas-liquid film in tubulation to rise, the top of the thin film evaporator 12 is connected with the top of gas-liquid separator 13, and film steams
Send out and gas-liquid film is formed in the tubulation in device 12, the gas-liquid film enters rotating separation after gas-liquid separator 13, the gas-liquid point
Bottom from device 13 is connected with the top of the first condenser 14, and bottom and the concentrate collecting tank 16 of first condenser 14 connect
Logical, the top of gas-liquid separator 13 is connected with the top of the second condenser 15, the bottom of second condenser 15 and recovery
Liquid collecting tank 17 is connected, and gas-liquid film is formed in the tubulation in thin film evaporator 12, and the gas-liquid film enters gas-liquid separator 13
Rotating separation afterwards, after separation, gas enter the second condenser 15 it is condensed after form recovered liquid, be collected into recovered liquid collecting tank
In 17, the liquid after separation forms concentrate after being condensed through the first condenser 14, is collected into concentrate collecting tank 16.
The vacuum generating device includes vacuum tube 18 and vavuum pump 19, and one end and the recovered liquid of the vacuum tube 18 are collected
Tank 17 is connected, and the other end of the vacuum tube 18 is connected with vavuum pump 19, is opened after vavuum pump 19, can be filled the utility model
Put interior formation vacuum state.
The utility model when in use, first opens vavuum pump 19, by being arranged on the vacuum meter on vacuum tube 18 to vacuum
Degree is monitored, and makes below vacuum holding -0.05MPa, opens the steam inlet 12-1 on thin film evaporator 12, leads to steam
Enter in thin film evaporator 12, thin film evaporator 12 is heated by steam, at the same time, open preheating device, heating wire 2-1 is added
Heat, then slowly opens flow control valve 4, the Chinese medicine material liquid being stored in material liquid storehouse 1 is flowed into catheter 3, Ran Houjin
Enter in atomizer body 5, Chinese medicine material liquid is in the process of circulation of catheter 3, and the heat transfer that heating wire 2-1 is produced is former to Chinese medicine
Feed liquid, realizes preheating, is subsequently entered by pre-warmed Chinese medicine material liquid in atomizer body 5, when Chinese medicine material liquid liquid level
During to default height, signal is passed to controller 9 by liquid level sensor 10, and controller 9 passes to signal the electricity of air blower 8
Machine, is rotated so as to start air blower 8, then starts atomizer body 5, thus, promotion stream of the decoction after atomization in air blower 8
Under logical effect, the decoction after atomization enters in thin film evaporator 12 from the orifice 11 at the top of atomizer body 5, after atomization
Decoction enters in thin film evaporator 12, and decoction forms the rising of gas-liquid film in the tubulation in thin film evaporator 12, and the gas-liquid is thin
Film enters rotating separation after gas-liquid separator 13, after separation, and gas enters the condensed rear formation recovered liquid of the second condenser 15, quilt
It is collected into recovered liquid collecting tank 17, realizes material recycle, it is to avoid loss of material, the liquid after separation is through the first condenser 14
Concentrate is formed after condensation, is collected into concentrate collecting tank 16.
Chinese medicine material liquid under vacuum conditions, thin film evaporation is carried out after preheated rear first ultrasonic atomizatio by the utility model,
By atomization, the disengagement area of decoction is considerably increased, evaporation efficiency is improved, the material being atomized enters thin film evaporation
When, film forming more natural film forming concentration film forming is thinner, evenly, improves thickening efficiency, shortens concentration time, solvent evaporation amount
Maximum is up to more than 90%, and the more conventional concentration time can shorten more than 70%, reduce concentrated cost.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can in other embodiments be realized in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (5)
1. a kind of thin film evaporation enrichment facility, it is characterised in that:It includes material liquid storehouse(1), preheating device(2), ultrasonic fog
Makeup is put, thin film evaporator(12), gas-liquid separator(13), the first condenser(14), the second condenser(15), concentrate collect
Tank(16), recovered liquid collecting tank(17)And vacuum generating device, the material liquid storehouse(1)Lead to the bottom of supersonic atomizer
Cross catheter(3)Connection, the catheter(3)Periphery be provided with preheating device(2), electric heating is provided with the preheating device
Silk (2-1);The supersonic atomizer includes atomizer body(5), be arranged on atomizer body(5)Interior air blower(8)、
Controller(9), be arranged on atomizer body(5)The liquid level sensor of bottom(10), the liquid level sensor(10)Signal it is defeated
Go out end and controller(9)Signal input part connection, the controller(9)Signal output part and air blower(8)Motor
Signal input part is electrically connected, the atomizer body(5)Top be evenly distributed with orifice(11);
The atomizer body(5)Top and thin film evaporator(12)Bottom connection, the thin film evaporator(12)It is upper
Portion is provided with steam inlet(12-1), the thin film evaporator(12)Bottom be provided with steam (vapor) outlet(12-2), the film
Evaporator(12)Top and gas-liquid separator(13)Top connection, the gas-liquid separator(13)Bottom with first condensation
Device(14)Top connection, first condenser(14)Bottom and concentrate collecting tank(16)Connection, the gas-liquid separation
Device(13)Top and the second condenser(15)Top connection, second condenser(15)Bottom and recovered liquid collecting tank
(17)Connection, the vacuum generating device includes vacuum tube(18)And vavuum pump(19), the vacuum tube(18)One end with return
Receive liquid collecting tank(17)Connection, the vacuum tube(18)The other end and vavuum pump(19)Connection.
2. a kind of thin film evaporation enrichment facility according to claim 1, it is characterised in that:Catheter(3)On be additionally provided with
Flow control valve(4).
3. a kind of thin film evaporation enrichment facility according to claim 1, it is characterised in that:The steam (vapor) outlet(12-2)On
It is provided with thermometer(12-3).
4. a kind of thin film evaporation enrichment facility according to claim 1, it is characterised in that:The liquid level sensor(10)'s
Model MTK-P260.
5. a kind of thin film evaporation enrichment facility according to claim 1, it is characterised in that:The supersonic atomizer
Model KCW-6TC.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720001109.6U CN206355614U (en) | 2017-01-03 | 2017-01-03 | A kind of thin film evaporation enrichment facility |
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Application Number | Priority Date | Filing Date | Title |
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CN201720001109.6U CN206355614U (en) | 2017-01-03 | 2017-01-03 | A kind of thin film evaporation enrichment facility |
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Publication Number | Publication Date |
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CN206355614U true CN206355614U (en) | 2017-07-28 |
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CN201720001109.6U Expired - Fee Related CN206355614U (en) | 2017-01-03 | 2017-01-03 | A kind of thin film evaporation enrichment facility |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115382231A (en) * | 2021-05-22 | 2022-11-25 | 杜马司科学仪器(江苏)有限公司 | Liquid film rotation generator and falling film evaporator |
-
2017
- 2017-01-03 CN CN201720001109.6U patent/CN206355614U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115382231A (en) * | 2021-05-22 | 2022-11-25 | 杜马司科学仪器(江苏)有限公司 | Liquid film rotation generator and falling film evaporator |
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170728 |
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CF01 | Termination of patent right due to non-payment of annual fee |