CN206344280U - A kind of torsion-bending ratio mould - Google Patents

A kind of torsion-bending ratio mould Download PDF

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Publication number
CN206344280U
CN206344280U CN201621273112.5U CN201621273112U CN206344280U CN 206344280 U CN206344280 U CN 206344280U CN 201621273112 U CN201621273112 U CN 201621273112U CN 206344280 U CN206344280 U CN 206344280U
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China
Prior art keywords
formwork
torsion
wing plate
bending ratio
plate
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CN201621273112.5U
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Chinese (zh)
Inventor
董道武
叶敬
齐仲凯
刘亮
赵子龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CCCC Tianjin Dredging Co Ltd
CCCC Tianjin Harbour Engineering Co Ltd
CCCC Tianjin Port and Shipping Survey and Design Institute Co Ltd
CCCC TDC Yantai Environmental Protection Dredging Co Ltd
CCCC TDC Environmental Engineering Co Ltd
CCCC TDC Southern Communications Construction Co Ltd
CCCC Tianjin Dredging Engineering Co Ltd
Original Assignee
CCCC Tianjin Dredging Co Ltd
CCCC Tianjin Harbour Engineering Co Ltd
CCCC TDC Binhai Environmental Channel Dredging Co Ltd
CCCC Tianjin Port and Shipping Survey and Design Institute Co Ltd
CCCC TDC Yantai Environmental Protection Dredging Co Ltd
CCCC TDC Environmental Engineering Co Ltd
CCCC TDC Southern Communications Construction Co Ltd
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Application filed by CCCC Tianjin Dredging Co Ltd, CCCC Tianjin Harbour Engineering Co Ltd, CCCC TDC Binhai Environmental Channel Dredging Co Ltd, CCCC Tianjin Port and Shipping Survey and Design Institute Co Ltd, CCCC TDC Yantai Environmental Protection Dredging Co Ltd, CCCC TDC Environmental Engineering Co Ltd, CCCC TDC Southern Communications Construction Co Ltd filed Critical CCCC Tianjin Dredging Co Ltd
Priority to CN201621273112.5U priority Critical patent/CN206344280U/en
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Abstract

The utility model is related to a kind of torsion-bending ratio mould.Including bearing and positioned at the bottom plate of holder top, provided with relative and moveable first formwork and the second formwork on bottom plate;The housing of both first formwork and the second formwork is made by metal plate welding, and the parting wing plate with multiple connecting holes is equipped with both relative edges connect, and top wing plate, bottom are equipped with the top of both and is equipped with bottom flap;After the docking of both first formwork and the second formwork is fastened, internally form torsion-bending ratio body pours chamber, the second lug boss is provided with provided with the first lug boss, on the outside of the middle part of the second formwork on the outside of the middle part of the first formwork, both the first lug boss and the second lug boss Inner Constitution torsion-bending ratio two flank section pours chamber;Multiple liftable rollers are equipped with the bottom of both the first formwork and the second formwork;It is fixedly connected between the bottom flap of both first formwork and the second formwork and bottom plate by multiple buckles.

Description

A kind of torsion-bending ratio mould
Technical field
The utility model belongs to Construction at ports equipment technical field, more particularly to a kind of torsion-bending ratio mould.
Background technology
Port construction in recent years flourishes, wherein especially using reclaiming land around sea, enlarging harbour Operation Scale as main development side To.Thus the engineering project based on breakwater, embankment engineering driven has also welcome good development momentum, and it is in water conservancy project The trend increasingly increased is presented in the proportion in market.There is common Functional Requirement in the intermediate item, i.e., to have and stronger prevent Wind, capacity of anti-storm.Currently, most widely used and effect process for protecting the most significant is to cover various structures on levee body surface The prefabricated components of form, come play wind resistance disappear wave effect.However, continuing to increase with port scale, to prefabricated in engineering The quantity required of component also significantly increases, within the limited time, in controllable cost-range, how lifting member it is prefabricated, Transport, the efficiency installed, are a great problem of the pendulum in face of project administrator.
Prefabricated torsion-bending ratio as shown in Figure 1 is one of more common prefabricated components type arrived in Construction at ports engineering, The characteristics of in structure is that corner angle are more and entire body is without suspension centre.The torsion-bending ratio is molded by concreting, in casting process Need to use and pour mould.Existing mould has many problem of point:First, existing mold needs to use overhead traveling crane Lifting movement is carried out Deng facility, mobile underaction improves the cost of construction;Secondly, frame mould and form removal are cumbersome, it is impossible to Moved in narrow space;Furthermore, its corner angle of obtained torsion-bending ratio are sharp, and one easily occurs stress concentration and causes form removal Side arrisdefect is knocked in journey, two cause corner to be damaged easily to be tied tight in follow-up lifting moving process by hanging belt.
Utility model content
The utility model for solve technical problem present in known technology provide a kind of simple in construction, simple operation, The torsion-bending ratio mould that construction cost is low, to pour final product quality high.
The utility model is adopted the technical scheme that to solve technical problem present in known technology:One kind turns round king's word Block forming die includes bearing and the bottom plate positioned at holder top, on bottom plate provided with relative and moveable first formwork and Second formwork;The housing of both first formwork and the second formwork is made by metal plate welding, at both relative edges connect Place is equipped with the parting wing plate with multiple connecting holes, and top wing plate, bottom are equipped with the top of both and is equipped with the bottom wing Plate;After the docking of both first formwork and the second formwork is fastened, internally form torsion-bending ratio body pours chamber, in the first mould It is provided with the second lug boss on the outside of the middle part of shell provided with the first lug boss, on the outside of the middle part of the second formwork, the first lug boss and the Both two lug bosses Inner Constitution torsion-bending ratio two flank section pours chamber;In the bottom of both the first formwork and the second formwork It is equipped with multiple liftable rollers;Pass through multiple cards between the bottom flap and bottom plate of both first formwork and the second formwork Button is fixedly connected.
Preferably:Semi-ring wing plate is equipped with the middle and upper part and middle and lower part of both the first formwork and the second formwork outer wall.
Preferably:Between the top wing plate of the first formwork and the semi-ring wing plate of middle and upper part, the semi-ring wing plate of middle and lower part with It is affixed between bottom flap that the first reinforcement is installed;The second formwork top wing plate and middle and upper part semi-ring wing plate it Between, affixed between the semi-ring wing plate of middle and lower part and bottom flap the second reinforcement is installed.
Preferably:Both described first reinforcement and the second reinforcement are angle steel, strip or channel-section steel material.
Preferably:The first bracing piece is provided between the middle and upper part semi-ring wing plate and middle and lower part semi-ring wing plate of the first formwork, The second bracing piece is provided between the middle and upper part semi-ring wing plate and middle and lower part semi-ring wing plate of the second formwork.
Preferably:Both first formwork and the second formwork each bottom roller include positioned at outer end end rollers and Sidepiece roller positioned at both sides;End rollers and sidepiece roller are including the wheel carrier affixed with place formwork and installed in each wheel The universal wheel of frame outer end, the female sleeve of vertical band is equipped with the outer end of each wheel carrier, and upper end band is provided with sleeve There is the threaded rod of handwheel, universal wheel is arranged on the lower end of threaded rod.
Preferably:Buckle includes the clamp of U-shaped, is provided with nut the upper-end front of clamp is affixed, is provided with nut Trip bolt.
Preferably:The first lock is equipped with the middle and upper part and middle and lower part of the first formwork both sides, in the second formwork both sides Middle and upper part and middle and lower part are equipped with the second lock with the first snap fit.
Preferably:First lug boss and the second lug boss both of which are made using metallic plate punch forming;First formwork, The equal chamfering in plate body intersection of the respective inwall of two formworks, the first lug boss and the second lug boss.
Preferably:The equal necking in top and bottom of both first formwork and the second formwork is set.
Advantage of the present utility model and good effect are:The utility model provides a kind of torsion of structure design advantages of simple King's word block forming die is relative and can be with by being set on bottom plate in the technical program compared with existing mould Two formworks of transverse shifting, solving existing mold needs the problem of lifting of the facilities such as overhead traveling crane is mobile, and operator can lead to Cross roller devices and laterally pull mobile above-mentioned formwork, realize the frame mould and form removal of this mould, operation is very convenient laborsaving, directly drops The low cost of torsion-bending ratio pouring construction.First formwork and the second formwork pass through the bolt on parting wing plate in connecting hole It is fixedly connected, two formworks are fixedly connected with bottom plate by multiple buckles, makes whole forming die structure stable, it is ensured that turns round king's word Block pours molding effect.
By setting semi-ring wing plate, reinforcement and bracing piece on the outer wall of formwork, the knot of this mould is improved Structure intensity, it is ensured that the structural stability in long-term construction, is difficult deformation, it is ensured that the molding effect of torsion-bending ratio.
Lock is set by the sidepiece in two formworks, the rapid and convenient locking between formwork is realized, being easy to operation, this enters Row frame mould and the construction of form removal.
By setting the plate body intersection in this mould to be that chamfered transition, top are necking form, order, which is poured, to be obtained Its each edges and corners of torsion-bending ratio to seamlessly transit, so directly avoid due to knocking side when pouring form removal that stress concentration brings Arrisdefect problem, damage of the hanging belt to torsion-bending ratio edge when also directly avoiding lifting movement.
Brief description of the drawings
Fig. 1 is the structural representation of torsion-bending ratio in the utility model;
Fig. 2 is main structure diagram of the present utility model.
In figure:1st, the first lug boss;2nd, the first reinforcement;3rd, the first formwork;4th, the first lock;5th, the second lock;6th, Two formworks;7th, the second reinforcement;8th, the second lug boss;9th, wheel carrier;10th, end rollers;11st, buckle;12nd, sidepiece roller;13rd, bottom Plate;14th, bearing;15th, the first bracing piece;16th, the second bracing piece.
Embodiment
For invention, features and effects of the present utility model can be further appreciated that, hereby lift following examples and describe in detail It is as follows:
Fig. 2 is referred to, torsion-bending ratio mould of the present utility model includes bearing 14 and the bottom positioned at the top of bearing 14 Plate 13, on base 13 provided with the relative and moveable formwork 6 of first formwork 3 and second.
First formwork 3 and the second both housings of formwork 6 are made by metal plate welding, at both relative edges connect Place is equipped with the parting wing plate with multiple connecting holes, and top wing plate, bottom are equipped with the top of both and is equipped with the bottom wing Plate;After the docking of both first formwork 3 and the second formwork 6 is fastened, internally form torsion-bending ratio body pours chamber.
It is convex provided with second provided with the first lug boss 1, on the outside of the middle part of the second formwork 6 on the outside of the middle part of the first formwork 3 Play portion 8, the first lug boss 1 and the second lug boss 8 both flank sections of Inner Constitution torsion-bending ratio two pour chamber.This set of molds Pouring for concrete is carried out by top opening after conjunction.
Multiple liftable rollers are equipped with the first formwork 3 and the second both bottoms of formwork 6;First formwork 3 and It is fixedly connected between two both bottom flaps of formwork 6 and bottom plate by multiple buckles 11.
In the present embodiment, in order to strengthen the first formwork 3 and the second formwork 6 both structural strengths, in the first formwork 3 and the The middle and upper part and middle and lower part of both two formworks 6 outer walls are equipped with semi-ring wing plate.Further, in the top wing of the first formwork 3 Between plate and the semi-ring wing plate of middle and upper part, affixed between the semi-ring wing plate of middle and lower part and bottom flap the first reinforcement is installed 2;Between the top wing plate of the second formwork 6 and the semi-ring wing plate of middle and upper part, between the semi-ring wing plate of middle and lower part and bottom flap Affixed to be provided with the second reinforcement 7, both the first reinforcement 2 and the second reinforcement 7 can be chosen for angle steel, strip or groove Steel matter.
Further, strengthen between the middle and upper part semi-ring wing plate and middle and lower part semi-ring wing plate of the first formwork 3 provided with first Bar 15, is provided with the second bracing piece 16 between the middle and upper part semi-ring wing plate and middle and lower part semi-ring wing plate of the second formwork 6.
Setting the effect of lifting roller is:Roller is made to fall during frame mould and form removal, in order to enter to two formworks Row transverse shifting, entirely pouring in forming process (after the docking connection of two formworks) roller needs, in liftoff state is risen, to keep away Exempt to produce interference to pouring shaping.Specifically, the roller of both respective bottoms of the first formwork 3 and the second formwork 6 includes being located at The end rollers 10 of outer end and the sidepiece roller 12 positioned at both sides, constitute the mode of bikini support.End rollers 10 and sidepiece Roller includes the wheel carrier 9 and universal wheel installed in each wheel carrier 9 outer end affixed with place formwork, in the outer end of each wheel carrier 9 The female sleeve of vertical band is equipped with, the threaded rod of handwheel is carried provided with upper end in sleeve, universal wheel is arranged on spiral shell The lower end of rasp bar, makes each universal wheel rise or decline by handwheel rotating threaded rod.
In the present embodiment, buckle 11 includes the clamp of U-shaped, nut is provided with the upper-end front of clamp is affixed, in nut It is interior to be provided with trip bolt.In use, when both the first formwork 3 and the second formwork 6, docking is fastened on base 13, by multiple buckles 11 are fastened on the bottom flap of formwork with the edge of bottom plate 13, by screwing trip bolt, making above-mentioned edge fix laminating.
In the present embodiment, docking fixation, the middle and upper part in the both sides of the first formwork 3 are carried out to two formworks for the ease of operator The first lock 4 is equipped with middle and lower part, is equipped with and coordinates with the first lock 4 in the middle and upper part and middle and lower part of the both sides of the second formwork 6 Second lock 5.The first lock 4 and the second lock 5 are first fastened after the docking of two formworks, two formworks point are located in using bolt afterwards Between connecting hole on slat plate and it is tightened.
In the present embodiment, the first lug boss 1 and the both of which of the second lug boss 8 are made using metallic plate punch forming, it is ensured that The intensity of structure.First formwork 3, the second formwork 6, the first lug boss 1 and the respective inwall of the second lug boss 8 plate body intersection it is equal Chamfering, the structure of above-mentioned chamfering ensure that pouring obtained torsion-bending ratio its each bar rib seamlessly transits, it is to avoid stress concentration And the corner angle that hanging belt is brought damage problem.
Further, the first formwork 3 and the second equal necking in both tops of formwork 6 and bottom are set, and can so be protected Corner angle of the card torsion-bending ratio finished product at the top and bottom of it are seamlessly transitted, it is to avoid the corner angle that stress concentration and hanging belt are brought are damaged Problem.
The processing request of this mould:
Because the number of turnover of template is more, formwork is using δ=6mm steel plates as panel, and steel form makes in factory, and it is bent Face, knuckle template use folder cold moudling on lathe, and abutment joint should use sequential welding, and be polished with emery wheel.Template connects Seam should smooth out, tightly, not spillage, should avoid occurring overlap and other defects, underproof seam will be blocked.
Try assembled according to mold after model template panel completion of processing, each main portions must be strictly controlled during assembly Size, to ensure outer profile size;It is local moderately to be adjusted in the case where not influenceing form removal, and minus deviation is kept, to offset branch Chi influence of rising after mould and cast, reaches Quality checking and accepting standard requirement.
Ribs can select angle steel, strip or channel-section steel according to component size;Truss order is made on the outside of large stretch of template to stand up surely It is fixed, it is easy to construction.Reinforcement requires two-sided intermittent weld, and weld seam is no less than twice on every block of plate.In top opening and base opening ∠ 50 × 5 angle steel do reinforcement;Centre is used as reinforcement using 5 × 75mm steel plates;Parting wing plate is chosen for 8mm steel plates, and along point The trend of slat plate sets 2~3 5 × 75mm of road triangle stiffened panel on each face.
Die side stops 10mm thick flat board bipeltate bar of the slurry using resistance to oil corrosion, and adhesive tape is bonded at the parting of side formwork On wing plate.Mould base opening stops slurry and smears angle using directly welding steel in formwork base opening, then with pressing celloidin bar to stop slurry.

Claims (10)

1. a kind of torsion-bending ratio mould, it is characterized in that:Bottom plate (13) including bearing (14) and at the top of bearing (14), Provided with relative and moveable first formwork (3) and the second formwork (6) on bottom plate (13);First formwork (3) and the second mould The housing of both shells (6) is made by metal plate welding, is equipped with both relative edges connect with multiple connecting holes Parting wing plate, top wing plate, bottom are equipped with the top of both and is equipped with bottom flap;First formwork (3) and the second mould After the docking of both shells (6) is fastened, internally form torsion-bending ratio body pours chamber, on the outside of the middle part of the first formwork (3) Provided with the first lug boss (1), the second lug boss (8), the first lug boss (1) and the are provided with the outside of the middle part of the second formwork (6) Both two lug bosses (8) flank sections of Inner Constitution torsion-bending ratio two pours chamber;In the first formwork (3) and the second formwork (6) Both bottoms are equipped with multiple liftable rollers;The bottom flap and bottom plate of both first formwork (3) and the second formwork (6) (13) it is fixedly connected between by multiple buckles (11).
2. torsion-bending ratio mould as claimed in claim 1, it is characterized in that:In the first formwork (3) and the second formwork (6) two The middle and upper part and middle and lower part of person's outer wall are equipped with semi-ring wing plate.
3. torsion-bending ratio mould as claimed in claim 2, it is characterized in that:The first formwork (3) top wing plate with Between the semi-ring wing plate on top, affixed between the semi-ring wing plate of middle and lower part and bottom flap the first reinforcement (2) is installed; Between the top wing plate of second formwork (6) and the semi-ring wing plate of middle and upper part, between the semi-ring wing plate of middle and lower part and bottom flap It is affixed that second reinforcement (7) is installed.
4. torsion-bending ratio mould as claimed in claim 3, it is characterized in that:First reinforcement (2) and second is strengthened Both muscle (7) are angle steel, strip or channel-section steel material.
5. torsion-bending ratio mould as claimed in claim 3, it is characterized in that:In the middle and upper part semi-ring wing of the first formwork (3) The first bracing piece (15) is provided between plate and middle and lower part semi-ring wing plate, in the case where the middle and upper part semi-ring wing plate of the second formwork (6) is with The second bracing piece (16) is provided between portion's semi-ring wing plate.
6. torsion-bending ratio mould as claimed in claim 1, it is characterized in that:Both first formwork (3) and the second formwork (6) The roller of respective bottom includes the end rollers (10) and the sidepiece roller (12) positioned at both sides positioned at outer end;End rollers And sidepiece roller (12) includes the wheel carrier (9) affixed with place formwork and installed in the universal of each wheel carrier (9) outer end (10) Wheel, the female sleeve of vertical band is equipped with the outer end of each wheel carrier (9), carries the spiral shell of handwheel provided with upper end in sleeve Rasp bar, universal wheel is arranged on the lower end of threaded rod.
7. torsion-bending ratio mould as claimed in claim 1, it is characterized in that:Buckle (11) includes the clamp of U-shaped, in clamp Upper-end front it is affixed nut is installed, in nut be provided with trip bolt.
8. the torsion-bending ratio mould as described in any one of claim 1 to 7, it is characterized in that:In the first formwork (3) both sides Middle and upper part and middle and lower part are equipped with the first lock (4), are equipped with the middle and upper part and middle and lower part of the second formwork (6) both sides and first Latch the second lock (5) that (4) coordinate.
9. the torsion-bending ratio mould as described in any one of claim 1 to 7, it is characterized in that:First lug boss (1) and second Lug boss (8) both of which is made using metallic plate punch forming;First formwork (3), the second formwork (6), the first lug boss (1) and The equal chamfering in plate body intersection of the respective inwall of second lug boss (8).
10. the torsion-bending ratio mould as described in any one of claim 1 to 7, it is characterized in that:First formwork (3) and second The equal necking in top and bottom of both formworks (6) is set.
CN201621273112.5U 2016-11-24 2016-11-24 A kind of torsion-bending ratio mould Active CN206344280U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621273112.5U CN206344280U (en) 2016-11-24 2016-11-24 A kind of torsion-bending ratio mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621273112.5U CN206344280U (en) 2016-11-24 2016-11-24 A kind of torsion-bending ratio mould

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CN206344280U true CN206344280U (en) 2017-07-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738224A (en) * 2016-11-24 2017-05-31 中交天航滨海环保浚航工程有限公司 Torsion-bending ratio mould
CN108356961A (en) * 2018-04-16 2018-08-03 中石化石油工程技术服务有限公司 A kind of torsion-bending ratio mold and flat bogie and its supporting trolley

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738224A (en) * 2016-11-24 2017-05-31 中交天航滨海环保浚航工程有限公司 Torsion-bending ratio mould
CN108356961A (en) * 2018-04-16 2018-08-03 中石化石油工程技术服务有限公司 A kind of torsion-bending ratio mold and flat bogie and its supporting trolley

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Address after: Room 346, Chentang technology incubator, 17 Yujiang Road, Hexi District, Tianjin, 300221

Patentee after: CCCC (Tianjin) Dredging Engineering Co.,Ltd.

Patentee after: CCCC TIANJIN DREDGING Co.,Ltd.

Patentee after: CCCC-TDC ENVIRONMENTAL ENGINEERING Co.,Ltd.

Patentee after: CCCC TIANJIN DREDGING HARBOUR CONSTRUCTION ENGINEERING Co.,Ltd.

Patentee after: CCCC TIANJIN PORT & WATERWAY PROSPECTION & DESIGN RESEARCH INSTITUTE Co.,Ltd.

Patentee after: CCCC TDC SOUTHERN COMMUNICATIONS CONSTRUCTION Co.,Ltd.

Patentee after: CCCC TDC ENVIRONMENTAL PROTECTION DREDGING Co.,Ltd.

Address before: Tianhang building, No.1, Zhongxin Road, Tanggu District, Tianjin 300450

Patentee before: CCCC-TDC BINHAI ENVIRONMENTAL CHANNEL DREDGING Co.,Ltd.

Patentee before: CCCC TIANJIN DREDGING Co.,Ltd.

Patentee before: CCCC-TDC ENVIRONMENTAL ENGINEERING Co.,Ltd.

Patentee before: CCCC TIANJIN DREDGING HARBOUR CONSTRUCTION ENGINEERING Co.,Ltd.

Patentee before: CCCC TIANJIN PORT & WATERWAY PROSPECTION & DESIGN RESEARCH INSTITUTE Co.,Ltd.

Patentee before: CCCC TDC SOUTHERN COMMUNICATIONS CONSTRUCTION Co.,Ltd.

Patentee before: CCCC TDC ENVIRONMENTAL PROTECTION DREDGING Co.,Ltd.