CN206337460U - A kind of stalk fibre all-in-one multifunctional machine - Google Patents

Abstract

A kind of this new stalk fibre all-in-one multifunctional machine of offer, including housing, gear unit, stirring mixing stirring unit and mashing unit, the housing is hollow structure, and the gear unit is above housing；The stirring mixing stirring unit and mashing unit are in the housing；The mashing unit is located at the lower section of the stirring mixing stirring unit；The gear unit includes motor, universal joint and speed changer；The stirring mixing stirring unit includes helical axis, guide shell, guide shell support frame；The mashing unit includes material stirring disc, cutterhead and blade；The bottom side of the housing is provided with discharging opening.This is new there is provided a kind of stalk fibre all-in-one multifunctional machine, and device structure is simple and convenient to operate, water consumption is small, power consumption is low, can be completed boiling, be bleached and mashing three process.

Description

A kind of stalk fibre all-in-one multifunctional machine

Technical field

This is new to be related to agricultural stalk class Raw material processing technical field, more particularly to a kind of stalk fibre is multifunctional integrated Machine.

Background technology

Carried out in current slurrying industry inside and outside same category of device China using boiling, bleaching, mashing three process substep, often Procedure corresponds to different equipment respectively；Such as cooking section, existing equipment point batch cooking（Rotary spherical digester and steamer）And continuously cooking （Transverse tube boiling and inclined tube boiling）All it is in high pressure（0.6-0.8MPa）High temperature（160-170℃）Boiling, and can only boiling not It can bleach and be beaten, to complete three tasks can only enter bleaching equipment after boiling, subsequently into beating equipment, it is impossible to same The equipment same time completes.Existing legacy equipment water consumption is big, and power consumption is more, and fiber yield is low, and intensity difference, the production cycle is long, effect Rate is low.

Chinese invention patent（201610360967.X：The production and processing system of straw fiber board）It is characterized in that：Its Including the plant powder remove device cleaned to stalk set gradually, the pusher that the stalk after cleaning is crushed is cut Device is cut, the stalk steaming plant of boiling is carried out to the stalk particle after crushing, the stalk particle after boiling is dried Drying unit, the talcum powder of addition is mixed and obtain mixture by mixed stirring device with the stalk particle after drying A, then appropriate water is poured into mixture A and acquisition mixture of viscous form B is mixed by mixed stirring device uniform stirring, lead to Cross dehydration device to be dehydrated mixture of viscous form B and obtain mixture C, mixture C is hot pressed into by molding press Type is so as to obtain finished product；

Plant powder remove device, it includes cleaning outer cylinder body, is socketed in cleaning outer cylinder body and concentric arrangement Clean inner barrel, be installed on cleaning inner barrel upper end and retractable cleaning upper cover body, clean the centre bit of outer cylinder body bottom wall Put be provided with can around own axis positioning rotating shaft, clean inner barrel bottom wall on be provided with what is matched with positioning rotating shaft Cleaning filter opening is provided with positioning hole groove, the side wall for cleaning inner barrel, some inlet openings are provided with the bottom wall for cleaning inner barrel, The upper surface of cleaning upper cover body is provided with the cleaning drive shaft with cleaning outer cylinder body arranged concentric, and the outer wall of cleaning inner barrel is slided The inner ring that impurity filters ring is socketed, cleaning inner barrel can be around own axis, and the outer shroud of impurity filter ring is with cleaning the interior of outer cylinder body Wall is mutually fixed, and some treatment holes are provided with impurity filter ring；Horizontal plane where cleaning filter opening minimum point is filtered on ring higher than impurity More than horizontal plane 1cm where surface；

Pusher cutter device, including crush upper shell, the crushing lower shell being installed on below crushing upper shell, be installed on powder It is provided with charging intermediate between broken upper shell and crushing lower shell, charging intermediate with connecting upper shell inner chamber, lower cylinder The plug material through hole of intracoelomic cavity, crushes slip cap in upper shell and is connected to interior crushing shaft, and interior crushing shaft can be around own axis and can Occur to stretch along its axis direction, be provided with the feed pipe being connected with plug material through hole, interior crushing shaft and set on charging intermediate Several displacement knife groups arranged along its axis direction are equipped with, displacement knife group is included along the uniform of interior crushing shaft circumferencial direction distribution Several displacement cutters compositions at interval, radial distribution of the displacement cutter along interior crushing shaft simultaneously stretches out, and crushes lower shell Some knife edge groups along the deep directional spreding of crushing lower shell cylinder are provided with inwall, knife edge group is included along along crushing lower shell Some evenly spaced aligned cutting tools of wall circumferencial direction distribution, aligned cutting tool is according to the radial distribution and direction for crushing lower shell The central axis extension of lower shell is crushed, the distance of the suspension end distance crushing lower shell central axis of aligned cutting tool is more than interior powder The radius of broken axle；The drive end connection double motor equipment of interior crushing shaft；

Above-mentioned double motor equipment, it include headstock, rack sleeve, connection housing, countershaft, one end of rack sleeve with The housing connection of headstock, the other end of rack sleeve is provided with along its axle with being connected on housing connection, the inwall of rack sleeve Main shaft, locating rotation device, main shaft screw mandrel, main shaft silk are respectively sleeved in the main cylinder gathering sill of line direction arrangement, rack sleeve The drive end of bar is connected with the first kinetic energy output end of headstock, and locating rotation device is socketed on main shaft screw mandrel, the drive of main shaft Moved end is provided with the main shaft inside groove matched with locating rotation device, and locating rotation device includes being socketed on main shaft screw mandrel respectively Shift block, the main shaft collar, base bearing, main shaft gasket ring, the equal coaxial line arrangement of main shaft, main shaft screw mandrel, mobile block, displaced block Body is connected by screw with screw mandrel, is provided with the displacement protruding block matched with main cylinder gathering sill on displacement block, is shifted block On be additionally provided with the step for being coaxial therewith line arrangement, be socketed with the main shaft collar, base bearing, main shaft gasket ring on step, the main shaft collar, Main shaft gasket ring is flexibly connected with step and can mutually fixed around own axis, the inner ring of step and base bearing, main shaft pad Ring is positioned in main shaft inside groove and fitted with main shaft inside groove bottom wall, and the outer ring of base bearing is mutually fixed with the wall portion of main shaft inside groove, The drive end of the main shaft collar and main shaft is mutually fixed；The wall portion of main shaft is provided with the main shaft guide key groove arranged along its axis direction； Intermeshing countershaft gear, mainshaft gear are disposed with connection housing, mainshaft gear is socketed on outside main shaft, is connect by being bonded Mainshaft gear and main shaft, key match with main shaft guide key groove；Countershaft, the drive end and power of countershaft are socketed with countershaft gear Second kinetic energy output end of case is connected；Crushing shaft in the kinetic energy output end connection of main shaft；

Stalk steaming plant, including boiling cylinder, be removably mounted to the boiling lid of boiling cylinder top, be installed on Steam inlet duct and steam row are installed on the boiling guide post of boiling inner barrel and concentric arrangement, boiling lid Tracheae, boiling guide post is slidably connected through the centre of boiling lid and with it, and boiling guide post can be slided in vertical direction It is dynamic, several interior steaming plates are socketed with boiling guide post, interior steaming plate is connected by mobile retaining mechanism with boiling guide post, institute The retaining mechanism stated includes being socketed on boiling guide post lower connecting block body, is socketed on boiling guide post and connects with lower connecting block body phase The upper connection block connect, interior steaming plate is fixed with lower connecting block body phase, and lower connecting block body includes the bullet that several uniform intervals are distributed Property block, several Elastic Blocks splicing it is tapered, be additionally provided with lower connecting block body positioned at Elastic Block connecting portion lower end Be provided with external screw thread, upper connection block in the conical socket matched with Elastic Block, upper connection block be additionally provided with outside The internal thread groove that screw thread matches；Interval region between two adjacent interior steaming plates is the holding area of stalk；In interior steaming plate Be provided with several axial stomatas connected along its axis direction, be additionally provided with interior steaming plate several be radially distributed and The radial direction stomata of the axial stomata of connection；

Drying unit, including drying cylinder body, be socketed in drying cylinder body drying turntable, be arranged at drying turntable above Cloth on drying tray, the vibration disk body being arranged at below drying turntable, the vibrating arm being flexibly connected with drying turntable, drying tray Heat emission hole is equipped with, drying turntable includes drying flap, drying rotating shaft, and drying tray is fixedly connected with drying flap, drying cylinder body Wall portion and/or drying flap on drying thermal source is installed, the lower surface of drying flap is fixedly connected the output end of drying rotating shaft, Dry rotating shaft through drying cylinder body bottom wall center and can around own axis, dry flap on Circle-Array show with Some vibration through holes that shaft axis are the center of circle are dried, vibrating arm matches with vibration through hole and vibrating arm is in vibration through hole Vertical direction is slided, and vibrating arm upper end is slidably socketed in drying tray, and vibrating arm can be slided relative to drying tray vertical direction It is dynamic, the vibration gathering sill matched with vibrating arm bottom is provided with vibration disk body, vibrating arm is in vibration gathering sill along circle Circumferential direction is rotated, and domatic tilted block, the lower surface of domatic tilted block and the bottom wall of vibration gathering sill are fixed with vibration gathering sill Fit, domatic tilted block upper end is provided with inclined domatic, the domatic domatic high-order decomposition in the horizontal plane of low level sensing Direction is identical with the rotation direction for drying turntable；

Mixed stirring device, it includes mixing cylinder, is installed at mixing body centre axis and can be around certainly Body axis rotate interior agitating shaft, interior agitating shaft be connected with several along its circumferencial direction uniform intervals be distributed supporting supports, The positioning and guiding groove extended along its axis direction is provided with the mixing flabellum being flexibly connected with supporting support, interior agitating shaft；Branch The rectangular frame for being shaped as both ends of the surface connection of support support, the center position of rectangular frame be provided with two sides of connection and with The positioning matched with positioning and guiding groove is provided with the perpendicular central shaft of interior agitating shaft central axis, the side of supporting support Guide protrusions；Mixing flabellum is flexibly connected with central shaft, and mixing flabellum includes planform identical blade a, blade b, blade A and blade b is the arc of bending, and blade a curved openings direction and blade b curved openings are in opposite direction, blade a with It is provided with blade b link position and is provided with what is matched with central shaft on the connecting portion matched with central shaft, connecting portion Axis hole, mixing flabellum can enter horizontal deflection around central shaft.

Boiling, bleaching and mashing in the production and processing system for the straw fiber board that above-mentioned new patent is provided are difference Completed using different devices, thereby increase the volume of whole system, and operating process is also complex, equipment water consumption Greatly, power consumption is more；Completed within one device for boiling, bleaching and mashing, the straw fiber board that above-mentioned new patent is provided Production and processing system cannot realize.

The content of the invention

For defect present in prior art, this is new there is provided a kind of stalk fibre all-in-one multifunctional machine, equipment knot Structure is simple and convenient to operate, water consumption is small, power consumption is low, can be completed boiling separation, be bleached and mashing three process.

In order to solve the above technical problems, the technical scheme that this new patent is used is that this is new there is provided a kind of stalk fibre All-in-one multifunctional machine, including housing, gear unit, stirring mixing stirring unit and mashing unit, wherein, the housing is hollow Structure, the gear unit is above housing；The stirring mixing stirring unit and mashing unit are located at the housing It is interior；The mashing unit is located at the lower section of the stirring mixing stirring unit；

The stirring mixing stirring unit includes helical axis, guide shell, guide shell support frame；One end of the helical axis is passed through Wear the guide shell and stretch out housing bottom, and its end is provided with bearing；

The mashing unit includes material stirring disc, cutterhead and blade；The material stirring disc is described below the guide shell Cutterhead is provided with blade below the material stirring disc above the cutterhead；The position of the guide shell can be according to fiber kind Class and specific technological requirement are determined；

The bottom side of the housing is provided with discharging opening.

Preferably, the gear unit includes motor, universal joint and speed changer；The motor uses horizontal machine, described The output shaft of motor is connected by the universal joint with the input shaft of the speed changer；The output shaft of the speed changer and the spiral shell The other end connection of spin axis.

Preferably, the guide shell is fixedly installed on the guide shell support frame, with reference to material variety difference, power not Together, the diameter of guide shell cylinder, length and upper-lower position can also change therewith, thus save power consumption and auxiliary material, it is ensured that The quality of product.

Preferably, the speed changer, helical axis, guide shell, material stirring disc, cutterhead are coaxially arranged.

Preferably, ground supports frame is provided with below the housing, for supporting housing.

Stalk fibre preparation is carried out using described stalk fibre all-in-one multifunctional machine, comprised the following steps：

（1）A certain proportion of water and auxiliary material are added into housing, it would be desirable to which the stalk of processing disposably puts into housing It is interior；

（2）Starting the speed changer in gear unit, gear unit drives helical axis to rotate, and helical axis is rotated in housing Stalk is stirred, while add steam in housing, makes stalk under atmospheric low-temperature environment along mozzle from upper And under stir, fiber and linking between non-fibrous material are destroyed under chemistry, heating power, the collective effect of mechanical force, becomes fiber For single state, the separation of stalk fibre is completed；

（3）Bleaching agent is added into housing, the stalk after separation is changed into required whiteness in the presence of bleaching agent；

（4）Stalk after separating, bleaching in housing is delivered in material stirring disc, material stirring disc from top to bottom by guide shell Stalk be delivered to cutterhead again, cutterhead rotation in the presence of from bottom to top enter guide shell, repeatedly repeatedly after this process Obtained stalk reaches certain beating degree in the presence of cutterhead cutter, completes the mashing of stalk, and completion is beaten The raw material of slurry process is discharged from discharging opening.

Preferably, the ratio value of described water and auxiliary material is 1:0.01%-1：0.05%.

Preferably, the span of low temperature is 70-95 degree in described atmospheric low-temperature.

Preferably, the content value of the bleaching agent is one thousandth to 15/1000ths.

Compared with prior art, the beneficial effect of this new generation is：

（1）Originally the stalk fibre all-in-one multifunctional machine of new offer is simple in construction, water consumption is few, power consumption is low, the production cycle Short, fiber yield is high, working effect is high；

（2）The stalk fibre all-in-one multifunctional machine of this new offer is using horizontal machine and is arranged above housing, subtracts Lack the overall height of equipment, it is easy to maintenance；Solve simultaneously because of the leak spillage phenomenon that sealing problem gear unit occurs；

（3）The motion mode of stalk fibre material during this is new is obvious for outside upper boundary under interior, reduces power consumption；

（4）Guide shell during this is new can combine that material variety is different, power is different, the diameter of cylinder, length and Upper-lower position is also different, it is possible thereby to realize that saving power consumption, material are well mixed, saves auxiliary material, it is ensured that the quality of product.

Brief description of the drawings

Fig. 1 is the structural representation of the stalk fibre all-in-one multifunctional machine of this new offer；

Wherein, the concrete meaning that each in accompanying drawing is marked is as follows：

1：Motor；2：Universal joint；3：Helical axis；4：Housing；5：Guide shell；6：Material stirring disc；7：Blade；8：Discharging opening；9： Speed changer；10：Guide shell support frame；11：Cutterhead；12：Bearing；13：Ground supports frame.

Embodiment

Below in conjunction with the accompanying drawings, detailed elaboration is made to this specific embodiment in new.

Join shown in Fig. 1, Fig. 1 is the structural representation of the stalk fibre all-in-one multifunctional machine of this new offer, including housing 4th, gear unit, stirring mixing stirring unit and mashing unit, wherein gear unit include motor 1, universal joint 2 and speed changer 9, Stirring mixing stirring unit includes helical axis 3, guide shell 5 and guide shell support base 10, and mashing unit includes material stirring disc 6, cutterhead 11 and blade 7；Wherein, gear unit is above the housing 4, and the output shaft of motor 1 is defeated by universal joint 2 and speed changer 9 Enter axle connection, the output shaft of speed changer 9 is connected with one end of helical axis 3；Stirring mixing stirring unit and mashing unit are located at In housing, and mashing unit, located at the lower section of stirring mixing stirring unit, the other end of helical axis 3 runs through guide shell 5 and stretched out The bottom of housing 4, and its end is provided with bearing 12；Guide shell 5 is installed on guide shell support frame 10；Material stirring disc 6 is located at water conservancy diversion Below cylinder 5, cutterhead 11 is below material stirring disc 6, and cutterhead 11 is provided with blade 13；The bottom side of housing 4 is provided with out Ground supports frame 13 is provided with below material mouth 8, housing 4, for supporting housing 4.Speed changer 9, helical axis 3, guide shell 5, material toggling Disk 6, cutterhead 11 are coaxially arranged.

The process for carrying out stalk fibre preparation using the stalk fibre all-in-one multifunctional machine of this new offer is as follows：To housing It is interior to add a certain proportion of water and auxiliary material, it would be desirable to which that the stalk of processing is disposably put into housing；Start gear unit, pass Speed changer 9 in moving cell drives helical axis 3 to rotate, and helical axis 3 is rotated to be stirred to the stalk in housing 4, simultaneously Steam is added, stalk is stirred from top to bottom along mozzle under atmospheric low-temperature, in being total to for chemistry, heating power, mechanical force etc. The connection destroyed under same-action between fiber and non-fibrous material, while deviating from lignin, pectin and tannin, makes fiber be changed into single shape State, completes the boiling separation of stalk fibre；Bleaching agent is added into housing 4, the stalk after boiling separation is in bleaching agent It is changed into required whiteness under effect；Stalk after separation, bleaching in housing 4 is delivered to from top to bottom by guide shell 5 and dialled Stalk in charging tray 6, material stirring disc 6 is delivered to cutterhead 11 again, enters water conservancy diversion from bottom to top in the presence of the rotation of cutterhead 11 Certain beating degree is reached in the presence of cylinder 5, the early cutter 7 of cutterhead 11 of the stalk repeatedly obtained repeatedly after this process, it is complete Into the mashing of stalk, the raw material for completing pulping process is discharged from discharging opening 8.

A series of detailed description described above is illustrated only for this new feasibility embodiment, They are not to limit this new protection domain, the knowledge possessed in the technical field those of ordinary skill Interior, the various change made on the premise of this new objective is not departed from belongs to this new protection domain.

Claims (5)

1. stalk fibre all-in-one multifunctional machine, including housing, gear unit, stirring mixing stirring unit and mashing unit, it is special Levy and be, the housing is hollow structure, and the gear unit is above housing；The stirring mixes stirring unit and beaten Unit is starched in the housing；The mashing unit is located at the lower section of the stirring mixing stirring unit；

The stirring mixing stirring unit includes helical axis, guide shell, guide shell support frame；Institute is run through in one end of the helical axis State guide shell and stretch out housing bottom, and its end is provided with bearing；

The mashing unit includes material stirring disc, cutterhead and blade；The material stirring disc is below the guide shell, the cutterhead Below the material stirring disc, blade is provided with above the cutterhead；

The bottom side of the housing is provided with discharging opening.

2. stalk fibre all-in-one multifunctional machine as claimed in claim 1, it is characterised in that the gear unit include motor, Universal joint and speed changer；The motor uses horizontal machine, and the output shaft of the motor passes through the universal joint and the speed change The input shaft connection of device；The output shaft of the speed changer is connected with the other end of the helical axis.

3. stalk fibre all-in-one multifunctional machine as claimed in claim 1, it is characterised in that the guide shell is fixedly installed in institute State on guide shell support frame.

4. stalk fibre all-in-one multifunctional machine as claimed in claim 2, it is characterised in that the speed changer, helical axis, water conservancy diversion Cylinder, material stirring disc and cutterhead are coaxially arranged.

5. stalk fibre all-in-one multifunctional machine as claimed in claim 1, it is characterised in that ground is provided with below the housing Support frame, for supporting housing.