CN206332105U - The automatic cap removing apparatus of storage battery acidification mouthful - Google Patents
The automatic cap removing apparatus of storage battery acidification mouthful Download PDFInfo
- Publication number
- CN206332105U CN206332105U CN201621469623.4U CN201621469623U CN206332105U CN 206332105 U CN206332105 U CN 206332105U CN 201621469623 U CN201621469623 U CN 201621469623U CN 206332105 U CN206332105 U CN 206332105U
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- Prior art keywords
- slide
- sliding
- sliding shaft
- twisting head
- head
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- 230000020477 pH reduction Effects 0.000 title claims abstract description 5
- 239000002253 acid Substances 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 230000008719 thickening Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000009510 drug design Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model provides a kind of storage battery acidification mouthful automatic cap removing apparatus, including：The slide rail and the slide rail slide being slidably connected and the first lift cylinder being arranged in frame being arranged in frame；Slide rail setting direction is perpendicular to the ground, and the movable end of the first lift cylinder is fixedly connected with the slide；Also include the electric rotating machine, stubborn head bracket and stubborn head being arranged on the slide；Twist head bracket to be connected with slide by connecting rod, stubborn head bracket is fixed in connecting rod one end, and the other end slidably passes through slide, and connecting rod is arranged with spring outside the part between slide and stubborn head bracket；Twist head and be connected through head bracket is twisted with stubborn head slide-bar, twist head slide-bar top and be set in slide-bar set, slide-bar enables stubborn head slide-bar to be freely lifted in slide-bar set between covering and twisting head slide-bar by structure design, and slide-bar set can drive stubborn head slide-bar to rotate；Slide-bar set is by rotary electric machine control, and present apparatus reasonable in design, service efficiency is high.
Description
Technical Field
The utility model relates to a technical field of battery production technology, especially a technical field of high-efficient battery acidification technology.
Background
Lead-acid batteries, also known as lead-acid batteries, have electrodes made of lead and its oxides, and an electrolyte which is an aqueous solution of sulfuric acid. The main advantages are stable voltage and low price; disadvantages are low specific energy (i.e. electrical energy stored per kilogram of battery), short service life and frequent routine maintenance. The old-fashioned common storage battery generally has a service life of about 2 years, and the height of the electrolyte is checked periodically and distilled water is added. In the production process of the lead-acid storage battery, acid needs to be added into the assembled lead-acid storage battery, the old battery needs to be recycled, acid liquor needs to be supplemented into the storage battery, and before the acid adding operation, an adapter of an acid adding port of the storage battery needs to be opened and screwed out no matter a new battery is processed or the old battery is recycled. In the existing process, manual opening is generally needed, but the manual operation is low in efficiency, acid liquor is easy to overflow and spill, and the health of workers is also unfavorable.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a device that is used for automatic battery to add sour mouthful adapter, it removes to cover efficiently.
In order to solve the technical problem, the utility model provides an automatic device that uncaps of battery acidification mouth, include: the lifting device comprises a rack, a first lifting unit and a rotating unit; wherein,
the first elevating unit includes: the lifting device comprises a sliding rail arranged on the rack, a sliding seat connected with the sliding rail in a sliding manner, and a first lifting cylinder arranged on the rack; the arrangement direction of the slide rail is vertical to the ground, and the movable end of the first lifting cylinder is fixedly connected with the slide seat;
the rotation unit includes: the rotating motor, the twisting head bracket and the twisting head are arranged on the sliding seat; the screw head support is connected with the sliding seat through a connecting rod, one end of the connecting rod is fixed on the screw head support, the other end of the connecting rod penetrates through the sliding seat in a sliding manner, and a spring is sleeved outside the part of the connecting rod between the sliding seat and the screw head support; the twisting head penetrates through the twisting head support to be connected with the twisting head sliding shaft, the upper part of the twisting head sliding shaft is sleeved in the sliding shaft sleeve, the sliding shaft sleeve and the twisting head sliding shaft are structurally designed, so that the twisting head sliding shaft can freely lift in the sliding shaft sleeve, and the sliding shaft sleeve can drive the twisting head sliding shaft to rotate; the sliding shaft sleeve is controlled by a rotating motor.
When the storage battery adapter needing to be unscrewed reaches the position below the screwing head, the first lifting cylinder is started, the movable end of the first lifting cylinder controls the sliding seat to move downwards along the sliding rail, and the screwing head is clamped into the adapter; then the rotating motor is started, and the twisting head is driven to rotate through the sliding shaft sleeve and the twisting head sliding shaft in sequence, so that the purpose of twisting off the adapter is achieved. Along with opening of adapter, can slowly promote the height, consequently, the adapter can drive parts lifting height such as twisting head, twisting head support, twisting head sliding shaft, connecting rod, owing to have certain gap between twisting head sliding shaft 53 and the sliding shaft cover 52, twisting head sliding shaft can freely promote in the sliding shaft cover, and can not influence the height of slide, and on the other hand, connecting rod lifting height, the spring of its outside can take place the compression. When the adapter is completely suspended, the operation of the rotating motor is stopped, the movable end of the first lifting cylinder is retracted to drive the sliding seat and other corresponding parts to ascend, at the moment, the screwing head support can also reset under the action of the elastic force of the compressed spring, and the whole device returns to a standby state.
Further, in order to make the head of twisting more easy card go into the adapter, the size of twisting the head slightly is less than adapter inner circle size, and is being twisted first anterior segment and be equipped with O type circle, utilizes the elasticity of O type circle to come the block adapter.
Further, in order to facilitate the adaptor to be stripped from the screw head, the device further comprises a second lifting unit, and the second lifting unit comprises: the fixed end of the second lifting cylinder is arranged on the twisting head bracket, and the discharging ejector rod is sleeved between the twisting head bracket and the twisting head; and the lifting end of the second lifting cylinder penetrates through the twisting head support and is occluded with the discharging ejector rod. When needs are unloaded, the lift end of second lift cylinder extends downwards, drives the ejector pin decline of unloading, until the position of twisting the head, gives the adapter a decurrent thrust for the adapter breaks away from and twists the head.
Furthermore, in order to reduce the projection area of the whole set of equipment in the horizontal direction, all parts need to be arranged vertically as much as possible, so that the distance between the rotating motor and the screwing head is too long, and in order to reduce the influence caused by the too long distance, the sliding shaft sleeve is connected with the rotating motor through a coupling.
Further, the height of the sliding seat can be reduced as much as possible in the vertical direction, and meanwhile, for the convenience of installation, the sliding seat is formed into a U shape with an open side by an upper plate, a side plate and a lower plate; the coupling is arranged in a groove of the U-shaped sliding seat, the first lifting cylinder and the rotating motor are connected with the upper plate, and the sliding rail penetrates through a side plate of the sliding seat.
Further, to further save space and link length, the link slidably passes through the lower plate of the carriage, rather than passing through the entire carriage.
Further, the curb plate of slide mainly be used for with slide between the slide rail, in order to save material and further save space, need be as little as possible with the curb plate is done, first lift cylinder can only set up on the upper plate, but first lift cylinder need drive the lift of slide and all the other parts of setting on the slide, can and the slide between produce great effort, consequently, in order to prevent the damage of slide, improve the fastness of upper plate the upper plate and curb plate junction form the thickening layer, first lift cylinder sets up thickening layer top.
Furthermore, in order to protect the supporting operation of the whole device, the lower part of the screwing head sliding shaft is provided with a sliding shaft bulge for limiting, and the sliding rail is provided with a sliding rail bulge for limiting.
The technical scheme of the utility model following beneficial effect that is showing has:
1. the whole device can replace manpower to finish the removal of the adapter of the acid adding port of the storage battery, and the efficiency is high;
2. the conventional battery generally is by 6 store up the sour jar and set up side by side or 2 arrange 3 mode that store up sour jar and set up side by side, consequently add the interval between the sour mouth often can be smaller, the utility model discloses in because the rational design of position between each part of whole device, its horizontal direction's projection area is little for can set up a plurality of these devices side by side simultaneously as required in the frame, go to the lid simultaneously to a plurality of sour mouths that add of battery.
Drawings
Fig. 1 is a schematic structural diagram of the device of the present invention in standby;
FIG. 2 is a schematic diagram of the structure of the device of the present invention during operation;
FIG. 3 is a schematic structural view of the screw cap device of the present invention during the operation;
FIG. 4 is a schematic structural view of the device of the present invention during uncapping operation;
FIG. 5 is an enlarged view of area A of FIG. 2;
fig. 6 is an enlarged view of the region B in fig. 2.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
Reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least an implementation of the invention. The appearances of the phrase "in one embodiment" or "in another embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Referring to fig. 1-4, an embodiment of the present invention provides an automatic uncapping device for a battery acid filling port, comprising: the lifting device comprises a rack 10 arranged perpendicular to the ground, a slide rail 20 arranged on the rack 10 and perpendicular to the ground, and a first lifting cylinder 30 arranged on the rack 10; a sliding seat 40 which is matched with the sliding rail 20 and can slide up and down is arranged on the sliding rail 20; the first lifting cylinder 30 is arranged perpendicular to the ground, the fixed end of the first lifting cylinder is fixedly arranged on the frame 10, and the movable end 31 is fixedly connected with the sliding seat 40; a rotating motor 50 is fixedly arranged above the sliding seat 40, a screwing head bracket 60 is connected below the sliding seat 40 through a connecting rod 55, a spring 56 is arranged outside the connecting rod 55 between the screwing head bracket 60 and the sliding seat 40, and the connecting rod 55 is fixedly connected with the screwing head bracket 60 and is in sliding connection with the sliding seat 40; the screw head bracket 60 is provided with a screw head sliding shaft 53 through a bearing in a penetrating way, a screw head 70 is connected below the screw head sliding shaft 53, the upper part of the screw head sliding shaft 53 penetrates into a sliding shaft sleeve 52 arranged in the sliding seat 40, the cross sections of the hollow part of the sliding shaft sleeve 52 and the screw head sliding shaft 53 are both square, and the hollow part is slightly larger than the cross section of the screw head sliding shaft 53, so that the screw head sliding shaft 53 can freely slide up and down in the sliding shaft sleeve 52, and in another embodiment, the cross sections of the hollow part of the sliding shaft sleeve 52 and the screw head sliding shaft 53 can also be polygonal such as triangle or pentagon; the upper part of the sliding bush 52 is connected with the rotating shaft of the rotating motor 50 through a coupling 51. Referring to fig. 5, in one embodiment, the twist head 70 is snapped with an adaptor 90 that needs to be unscrewed via an O-ring 71. Referring to fig. 6, in one embodiment, in order to facilitate the installation of the coupler 51 and the connecting rod 55, the side of the sliding base 40 away from the rack 10 is recessed to form an open U shape, the U-shaped sliding base 40 includes an upper plate 41, a side plate 42 and a lower plate 43, the first lifting cylinder 30 and the rotating motor 50 are both disposed on the upper plate 41, the slide rail 20 is disposed through the side plate 42, and since the first lifting cylinder 30 needs to provide a large force to push the sliding base 40 to move, a thickened area 44 is disposed at the intersection of the upper plate 41 and the side plate 42 where the first lifting cylinder 30 is disposed.
In another embodiment, a second lifting cylinder 80 is further arranged above the screw head bracket 60, the fixed end of the second lifting cylinder 80 is fixedly arranged on the screw head bracket 60, a lifting end 81 penetrates through the screw head bracket 60, a discharging mandril 82 is sleeved between the screw head sliding shaft 53 and the screw head 70, and the discharging mandril 82 is mutually meshed with the lifting end 81 of the second lifting cylinder 80.
Referring to fig. 5, in one embodiment, the lower portion of the screw head sliding shaft 53 is provided with a sliding shaft protrusion 531 for limiting, and referring to fig. 6, in one embodiment, the sliding rail 20 is provided with a sliding rail protrusion 21 for limiting.
The method of operation of the apparatus will now be briefly described with reference to figures 1 to 4. In one embodiment, the standby state of the device is shown in fig. 1, when the battery adapter 90 to be unscrewed reaches the lower part of the screw head 70, the first lifting cylinder 30 is started, the movable end 31 of the first lifting cylinder controls the slide 40 to move downwards along the slide rail 20, and the screw head 70 is clamped into the adapter 90; then the rotating electrical machine 50 is started, and the screwing head 70 is driven to rotate through the coupler 51, the sliding shaft sleeve 52 and the screwing head sliding shaft 53 in sequence, so as to achieve the purpose of unscrewing the adapter 90 (refer to fig. 2). Referring to fig. 3, the adapter 90 will slowly lift the height along with the opening, and therefore, will drive the lifting height of the parts such as the screw head 70, the screw head bracket 60, the screw head sliding shaft 53, the connecting rod 55, etc., because there is a certain gap between the screw head sliding shaft 53 and the sliding shaft sleeve 52, the screw head sliding shaft 53 can freely lift in the sliding shaft sleeve 52 without affecting the height of the sliding base 40, on the other hand, the connecting rod 55 lifts the height, and the spring 56 outside it compresses. When the adapter 90 is completely hung out, the operation of the rotating motor 50 is stopped, the movable end 31 of the first lifting cylinder 30 is retracted to drive the slide 40 and other corresponding parts to ascend, at this time, the spring 56 is used for restoring the screw head bracket 60, and the whole device returns to the standby state shown in fig. 1.
Further, in a more preferred embodiment, there is a discharging step: as shown in fig. 4, the lifting end 81 of the second lifting cylinder 80 extends downward to drive the discharging rod 82 to descend until the position of the screw head 70, and a downward pushing force is given to the adapter 90, so that the adapter 90 is disengaged from the screw head 70.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable people skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (9)
1. Automatic device that uncaps of battery acidification mouth, its characterized in that: the method comprises the following steps: a first lifting unit and a rotating unit; wherein,
the first elevating unit includes: the lifting device comprises a sliding rail arranged on the rack, a sliding seat connected with the sliding rail in a sliding manner, and a first lifting cylinder arranged on the rack; the arrangement direction of the slide rail is vertical to the ground, and the movable end of the first lifting cylinder is fixedly connected with the slide seat;
the rotation unit includes: the rotating motor, the twisting head bracket and the twisting head are arranged on the sliding seat; the screw head support is connected with the sliding seat through a connecting rod, one end of the connecting rod is fixed on the screw head support, the other end of the connecting rod penetrates through the sliding seat in a sliding manner, and a spring is sleeved outside the part of the connecting rod between the sliding seat and the screw head support; the twisting head penetrates through the twisting head support to be connected with the twisting head sliding shaft, the upper part of the twisting head sliding shaft is sleeved in the sliding shaft sleeve, the sliding shaft sleeve and the twisting head sliding shaft are structurally designed, so that the twisting head sliding shaft can freely lift in the sliding shaft sleeve, and the sliding shaft sleeve can drive the twisting head sliding shaft to rotate; the sliding shaft sleeve is controlled by a rotating motor.
2. The automatic cover removing device for the acid adding port of the storage battery as claimed in claim 1, wherein: the front section of the twisting head is provided with an O-shaped ring.
3. The automatic cover removing device for the acid adding port of the storage battery as claimed in claim 1, wherein: the apparatus further comprises a second lifting unit comprising: the fixed end of the second lifting cylinder is arranged on the twisting head bracket, and the discharging ejector rod is sleeved between the twisting head bracket and the twisting head; and the lifting end of the second lifting cylinder penetrates through the twisting head support and is occluded with the discharging ejector rod.
4. The automatic cover removing device for the acid adding port of the storage battery as claimed in claim 1, wherein: the sliding shaft sleeve is connected with the rotating motor through a coupling.
5. The automatic cover removing device for the acid adding port of the storage battery as claimed in claim 4, wherein: the sliding seat is in a U shape with a side opening formed by an upper plate, a side plate and a lower plate; the coupling is arranged in a groove of the U-shaped sliding seat, the first lifting cylinder and the rotating motor are connected with the upper plate, and the sliding rail penetrates through a side plate of the sliding seat.
6. The automatic cover removing device for the acid adding port of the storage battery as claimed in claim 5, wherein: the link slidably passes through the lower plate of the carriage.
7. The automatic cover removing device for the acid adding port of the storage battery as claimed in claim 5, wherein: the joint of the upper plate and the side plate forms a thickening layer, and the first lifting cylinder is arranged above the thickening layer.
8. The automatic uncovering device for the acid filling port of the storage battery according to any one of claims 1 to 7, wherein: the lower part of the twisting head sliding shaft is provided with a sliding shaft bulge for limiting.
9. The automatic uncovering device for the acid filling port of the storage battery according to any one of claims 1 to 7, wherein: the sliding rail is provided with a sliding rail bulge for limiting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621469623.4U CN206332105U (en) | 2016-12-29 | 2016-12-29 | The automatic cap removing apparatus of storage battery acidification mouthful |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621469623.4U CN206332105U (en) | 2016-12-29 | 2016-12-29 | The automatic cap removing apparatus of storage battery acidification mouthful |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206332105U true CN206332105U (en) | 2017-07-14 |
Family
ID=59292797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621469623.4U Active CN206332105U (en) | 2016-12-29 | 2016-12-29 | The automatic cap removing apparatus of storage battery acidification mouthful |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206332105U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106848174A (en) * | 2016-12-29 | 2017-06-13 | 江苏金帆新程装备有限公司 | The automatic cap removing apparatus of storage battery acidification mouthful |
-
2016
- 2016-12-29 CN CN201621469623.4U patent/CN206332105U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106848174A (en) * | 2016-12-29 | 2017-06-13 | 江苏金帆新程装备有限公司 | The automatic cap removing apparatus of storage battery acidification mouthful |
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