CN206331303U - A kind of automatic distribution system - Google Patents
A kind of automatic distribution system Download PDFInfo
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- CN206331303U CN206331303U CN201621490063.0U CN201621490063U CN206331303U CN 206331303 U CN206331303 U CN 206331303U CN 201621490063 U CN201621490063 U CN 201621490063U CN 206331303 U CN206331303 U CN 206331303U
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- electrically connected
- feed bin
- level switch
- stuff level
- control computer
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Abstract
, can the long-range one-touch remote central control computer for starting all control programs, the feed mechanism being electrically connected with the remote central control computer, the video monitoring apparatus that is electrically connected with the remote central control computer and for detecting whether feed bin is filled and the ultrasonic wave stuff level switch and high temperature resistant rotating formula stuff level switch that are connected with the remote central control computer come whole-process automatic complete sub-material operation by setting the utility model discloses a kind of automatic distribution system.The utility model have without manually operation, feeding is evenly distributed, security performance is high, sub-material low cost, system reliability is high the characteristics of.
Description
Technical field
The utility model belongs to yellow phosphorus electric furnace smelting equipment technical field, and in particular to a kind of automatic distribution system.
Background technology
In phosphorus smelting production process, after feed proportioning system is completed to the uniform batch mixing of raw material from raw material cabin, lead to
It is directly sent in the feed bin of electric furnace attic, is communicated by many expects pipes below feed bin with electric furnace after crossing some belt feeder transmission,
Electric furnace feed is given, this is last one of aided process of phosphorus smelting.
At present, phosphorus smelting enterprise is generally using every phosphorus smelting electric furnace feed bin point or so two, each feed bin point
For some positions, some expects pipes of each position correspondence, to phosphorus smelting electric furnace feeding, feed system passes through belt feeder point three or four
It is secondary to a magazine feed, after each feeding all fills corresponding feeding position, tracks dolly to next position, repeat
Prior process, continues conveying.How to ensure that each magazine feed is evenly distributed, and be important to prevent that certain lattice feed bin lacks material or overflow
Go out " roof fall " phenomenon, it is desirable to which there is site operation personnel sense of responsibility to carry out corresponding operating to complete according to field condition.Mesh
Preceding feeding control model is that the raw material which feed bin current location complete artificial control mode, i.e. site operation personnel observe compares
Sky, then start small rail car move to relevant position, by belt feeder convey mineral aggregate to corresponding feed bin, as operating personnel it was observed that
After the feed bin is filled it up with, moving track dolly to another feed bin continues blowing.Simultaneously as feed bin field position is in phosphorus smelting
The a large amount of CO gas produced during the top position of technological process, phosphorus smelting, because proportion is lighter, with hot-air
Float, by expects pipe alluvial in material-distributing system layer so that sub-material site environment is severe, and carbonomonoxide concentration is higher, to operator
The healthy of member has considerable influence, and nearly all phosphorus production factory all occurred during the sub-material of operating personnel scene in carbon monoxide
Malicious accident, this is also local safety supervision department monitoring emphasis.Simultaneously as artificial operation is, it is necessary to operating personnel 24 hours are on duty,
Cause the waste of manpower.
At present, the equipment or system that can not solve the above problems in the prior art, therefore, those skilled in the art are caused
Power is a kind of without manually operating, ensureing that feeding is evenly distributed, security performance is high, sub-material low cost, system reliability are high in design
A kind of Full-automatic building material distributing device or system meet the demand of phosphorus smelting enterprise, to solve the above problems.
Utility model content
The utility model for the drawbacks described above of prior art provide it is a kind of without manually operation, feeding it is evenly distributed,
The high automatic distribution system of security performance height, sub-material low cost, system reliability.
The purpose of this utility model is achieved through the following technical solutions：
A kind of automatic distribution system, including it is internally provided with the remote central control computer of automatic control program, left material
Storehouse, right feed bin, the feed mechanism being electrically connected with the remote central control computer and the remote central control computer
The video monitoring apparatus of electric connection；It is provided with the left feed bin and the right feed bin for detecting whether feed bin is filled simultaneously
The ultrasonic wave stuff level switch and high temperature resistant rotating formula stuff level switch being connected with the field central controller；The remote central control
The long-range one-touch operating key for starting all control programs of energy is provided with computer processed and controls to calculate with the remote central
The field central controller that machine is electrically connected with；The feed mechanism and the field central controller are electrically connected with；The ultrasound
Ripple stuff level switch and the high temperature resistant rotating formula stuff level switch export signal that whether feed bin fill in the remote central control
Shown on computer screen processed；The ultrasonic wave stuff level switch and the high temperature resistant rotating formula stuff level switch and the field central
Controller is electrically connected with.
Further, the feed mechanism include feeding trolley, the moving track for supporting the feeding trolley, with it is described
The feeding motor of feeding trolley electrical connection, a plurality of belt conveyor, the conveying motor electrically connected with the belt conveyor；It is described
The positioning magnetic switch that stop position is moved for positioning the feeding trolley is provided with moving track；The moving track two ends
Dolly extreme position protection device is additionally provided with, the feeding trolley is gone out described when being broken down to prevent the positioning magnetic switch
Moving track.
Further, in order that feeding trolley is moved more steadily in feeding process, positioning is more accurate, the feeding electricity
Frequency converter is provided with machine.
Further, can not when the feed mechanism also includes for preventing the remote central control computer from breaking down
Normal feeding and the manually operated switching switch for causing whole production process to stop and setting；It is described it is manually operated switching switch with
The field central controller is electrically connected with；The manually operated switching switch is electrically connected with the feeding motor.
Compared with prior art, the utility model at least has advantages below：
1. automatic distribution system of the present utility model, controls to count by being internally provided with the remote central of automatic control program
Calculation machine controls whole sub-material process, more intelligent, and feeding trolley and belt conveyor 24 hours are operated without manual site
Feeding operation is carried out in shifts, the possibility for security incident occur is reduced, it is ensured that the safety and health of operating personnel, while
Reduce production cost.
2. automatic distribution system of the present utility model, by ultrasonic wave stuff level switch and high temperature resistant rotating formula stuff level switch come
Whether detection feed bin fills up, sub-material evenly, relative to judging more accurate by artificial vision in the prior art, it is to avoid
There is feed bin to lack material or overflow " roof fall " phenomenon, improve the reliability of whole production process, it is ensured that automatic feed dividing process point
The accuracy of material.
3. automatic distribution system of the present utility model, be provided with the moving track of feeding trolley positioning magnetic switch and
Moving track two ends are provided with extreme position protection device, not only ensure the accuracy of feeding trolley sub-material position；Also have simultaneously
Effect prevents that feeding trolley is out of control to plunge off the tracks, and substantially increases the security of whole system.
4. automatic distribution system of the present utility model, is provided with the video being electrically connected with remote central control computer and supervises
Device is controlled, sub-material field condition is observed：As each lattice bunker raw material piling height, dolly position location, belt feeder operation and whether
Material etc. is spilt, and associated field information is provided for remote manual sub-material, it is ensured that the normal operation of system in production process, is carried
The high security reliability of material-distributing system.
5. an automation material-distributing system uses special hardware to constitute to ensure the reliability of equipment.It is described to grab slag automation
The all hardware of system realizes I P54 grade seal modules, it is to avoid the corrosion of phosphorus steam and carbon monoxide to electronic equipment.It is real
Proof is trampled, after so handling, it is ensured that automation material-distributing system all hardware service life of equipment 1~3 year, substantially increased whole
The service life of individual system, reduces the maintenance cost of system.
Brief description of the drawings
Fig. 1 is the control structure figure of automatic distribution system of the present utility model.
Description of reference numerals：1- remote central control computers；1a- operating keys；1b- field central controllers；The left material of 2-
Storehouse；The right feed bins of 3-；4- feed mechanisms (not shown in accompanying drawing)；41- feeding trolleys；42- moving tracks；43- feeding motors；44-
Belt conveyor；45- conveys motor；46- positions magnetic switch；47- extreme position protection devices；The manually operated switching switches of 48-；
5- ultrasonic wave stuff level switch；6- high temperature resistant rotating formula stuff level switch；7- video monitoring apparatus.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples, following examples be it is descriptive,
It is not limited, it is impossible to which protection domain of the present utility model is limited with this.
As shown in figure 1, a kind of automatic distribution system, including it is internally provided with the remote central control meter of automatic control program
Calculation machine 1, left feed bin 2, right feed bin 3, the feed mechanism 4 being electrically connected with the remote central control computer 1, with it is described long-range
The video monitoring apparatus 7 that central control computer 1 is electrically connected with；Being provided with the left feed bin 2 and the right feed bin 3 is used for
Detection feed bin whether fill and with the field central controller 1b ultrasonic wave stuff level switch 5 being connected and high temperature resistant rotating formula material
Bit switch 6；Being provided with the remote central control computer 1 can the long-range one-touch operating key 1a for starting all control programs
With the field central controller 1b being electrically connected with the remote central control computer 1；The feed mechanism 4 and the scene
Central controller 1b is electrically connected with；The ultrasonic wave stuff level switch 5 and the high temperature resistant rotating formula stuff level switch 6 export feed bin
The signal whether filled is shown on the screen of remote central control computer 1；The ultrasonic wave stuff level switch 5 and described resistance to
High Temperature Rotating formula stuff level switch 6 is electrically connected with the field central controller 1b.
Preferably, the feed mechanism 4 includes feeding trolley 41, the moving track for supporting the feeding trolley 41
42nd, the feeding motor 43 that is electrically connected with the feeding trolley 41, a plurality of belt conveyor 44, it is electrically connected with the belt conveyor 44
The conveying motor 45 connect；The positioning that stop position is moved for positioning the feeding trolley 41 is provided with the moving track 42
Magnetic switch 46；The two ends of moving track 42 are additionally provided with dolly extreme position protection device 47, to prevent the positioning magnetic switch
The feeding trolley 41 goes out the moving track 42 during 46 failure.
Preferably, in order that feeding trolley 41 moves more steady, setting in the feeding motor 43 in feeding process
There is frequency converter 49.
Preferably, the feed mechanism 4 is also included for preventing during the failure of remote central control computer 1 not
Can normal feeding and the manually operated switching switch 48 that causes whole production process to stop and set；The manually operated switching is opened
48 are closed to be electrically connected with the field central controller 1b；The manually operated switching switch 48 is electrical with the feeding motor 45
Connection.
The course of work of automatic distribution system of the present utility model is as follows：
By the long-range one-key start remote central control computers 1 of operating key 1a, all pre-set programs bring into operation, system
Middle institute is functional to start running；Feeding motor 43 and frequency converter 49 start to provide power to feeding trolley 41；Feeding trolley 41 is opened
Begin to move, when positioning the position of magnetic switch 46 by being provided with, feeding trolley 41 stops, and then belt conveyor 44 starts to the left
Transferring raw material in feed bin 2 and right feed bin 3, when ultrasonic wave stuff level switch 5 and the high temperature resistant rotating formula stuff level switch 6 detect a left side
After raw material is filled up in feed bin 2 and right feed bin 3, ultrasonic wave stuff level switch 5 and the high temperature resistant rotating formula stuff level switch 6 are to scene
Controller 1b sends this position and had been filled with, and this position stops the signal of feeding, and field controller 1b driving feeding trolleys 41 are automatic
Position is sought to the next position, belt conveyor 44 continues to give the next position feeding；So circulation；When ultrasonic wave stuff level switch 5 and institute
When stating high temperature resistant rotating formula stuff level switch 6 and detecting insufficient raw material in left feed bin 2 and right feed bin 3, ultrasonic wave stuff level switch 5 and institute
State high temperature resistant rotating formula stuff level switch 6 to detect by field controller 1b, send " feed bin without material " signal, while to remote central
Control computer 1 asks feeding, and remote central control computer 1 sends beginning feed signal, feeding trolley 41 and Belt Conveying
Band 44 is started working；When remote central control computer 1 breaks down, it can be changed by opening manually operated switching switch 48
For manual operation state, from manually operating feeding trolley 41 and belt conveyor 44 to continue to magazine feed, it is ensured that whole production
The normal operation of system.
More than, only the utility model preferably embodiment, but the protection domain of utility model is not limited to
This, any one skilled in the art is in the technical scope that the utility model is disclosed, the change that can be readily occurred in
Or replace, it should all cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should be with right
The protection domain of claim is defined.
Claims (4)
1. a kind of automatic distribution system, it is characterised in that the remote central including being internally provided with automatic control program controls meter
Calculation machine, left feed bin, right feed bin, the feed mechanism being electrically connected with the remote central control computer and the remote central
The video monitoring apparatus that control computer is electrically connected with；It is provided with the left feed bin and the right feed bin for detecting feed bin
The ultrasonic wave stuff level switch and high temperature resistant rotating formula stuff level switch whether filled and be connected with field central controller；It is described long-range
Be provided with central control computer can the long-range one-touch operating key for starting all control programs and with the remote central control
The field central controller that computer processed is electrically connected with；The feed mechanism and the field central controller are electrically connected with；Institute
State ultrasonic wave stuff level switch and the high temperature resistant rotating formula stuff level switch exports signal that whether feed bin fill described long-range
Shown on central control computer screen；The ultrasonic wave stuff level switch and the high temperature resistant rotating formula stuff level switch with it is described existing
Center court controller is electrically connected with.
2. automatic distribution system according to claim 1, it is characterised in that the feed mechanism includes feeding trolley, used
In the feeding motor for supporting the moving track of the feeding trolley, electrically connecting with the feeding trolley, a plurality of belt conveyor and
The conveying motor of the belt conveyor electrical connection；It is provided with and stops for positioning the feeding trolley motion on the moving track
The positioning magnetic switch that stop bit is put；The moving track two ends are additionally provided with dolly extreme position protection device.
3. automatic distribution system according to claim 2, it is characterised in that be provided with frequency converter in the feeding motor.
4. automatic distribution system according to claim 1 or 2, it is characterised in that the feed mechanism also includes behaviour manually
Make switching switch；The manually operated switching switch is electrically connected with the field central controller；The manually operated switching
Switch is electrically connected with the feeding motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621490063.0U CN206331303U (en) | 2016-12-30 | 2016-12-30 | A kind of automatic distribution system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621490063.0U CN206331303U (en) | 2016-12-30 | 2016-12-30 | A kind of automatic distribution system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206331303U true CN206331303U (en) | 2017-07-14 |
Family
ID=59294689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621490063.0U Active CN206331303U (en) | 2016-12-30 | 2016-12-30 | A kind of automatic distribution system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206331303U (en) |
-
2016
- 2016-12-30 CN CN201621490063.0U patent/CN206331303U/en active Active
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