CN206326343U - A kind of TCA parts automatic assembling apparatus - Google Patents
A kind of TCA parts automatic assembling apparatus Download PDFInfo
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- CN206326343U CN206326343U CN201621355996.9U CN201621355996U CN206326343U CN 206326343 U CN206326343 U CN 206326343U CN 201621355996 U CN201621355996 U CN 201621355996U CN 206326343 U CN206326343 U CN 206326343U
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- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 230000003028 elevating effect Effects 0.000 claims abstract description 20
- 230000001105 regulatory effect Effects 0.000 claims abstract description 3
- 238000004891 communication Methods 0.000 claims description 9
- 239000002828 fuel tank Substances 0.000 claims description 9
- 239000000446 fuel Substances 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000003921 oil Substances 0.000 description 40
- 239000000306 component Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- BYACHAOCSIPLCM-UHFFFAOYSA-N 2-[2-[bis(2-hydroxyethyl)amino]ethyl-(2-hydroxyethyl)amino]ethanol Chemical group OCCN(CCO)CCN(CCO)CCO BYACHAOCSIPLCM-UHFFFAOYSA-N 0.000 description 1
- 240000000136 Scabiosa atropurpurea Species 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Automatic Assembly (AREA)
Abstract
The utility model discloses a kind of TCA parts automatic assembling apparatus, including frame, elevating mechanism, screwing mechanism and hydraulic mechanism are set gradually on rack level direction, elevating mechanism is made up of the supporting table and supporting plate that be arranged in parallel, the vertical supporting leg being located at therebetween, and vertical height regulating rod and support base through supporting plate center parallel with supporting leg.TCA automatic assembling apparatus of the present utility model, elevating mechanism and screwing mechanism are combined, the production efficiency of product and the assembly precision of product is substantially increased, and reduce manpower output.
Description
Technical field
The utility model is related to mechanical package frock field, and in particular to a kind of TCA parts automatic assembling apparatus.
Background technology
The production process of extra-high voltage direct current converter valve and soft straight converter valve is complicated, and to the requirement of production environmental condition compared with
It is high.As the core component of extra-high voltage converter valve and soft straight converter valve, the production of cassette pipe plural serial stage structure (abbreviation TCA) is more
It is the most important thing.And in current line, production status remains in manual work stages in the industry, mainly to assemble table as mounting plate,
Such a method adds the difficulty of assembling and transhipment, while being difficult again the assembly precision of control product, and can not meet product
The demand of reliability and production capacity, therefore it is badly in need of improving the production capacity and product quality of converter valve equipment.
Therefore, specifically designed for the production technology characteristic of TCA components, devising this automatic assembling apparatus, not only greatly improving
Production efficiency, also improves the quality of production of product.
In view of this, it is special to propose the utility model.
Utility model content
In order to overcome drawbacks described above, the utility model provides a kind of production efficiency height and the TCA parts of good quality of product
Automatic assembling apparatus.
To realize utility model purpose of the present utility model, the utility model is adopted the following technical scheme that：
Set gradually on a kind of TCA parts automatic assembling apparatus, including frame, the rack level direction elevating mechanism,
Screwing mechanism and hydraulic mechanism, it is theed improvement is that, the elevating mechanism is by the supporting table and supporting plate, vertical that be arranged in parallel
Height regulating rod and branch parallel located at supporting leg therebetween, with the supporting leg and that vertically run through the supporting plate center
Support seat composition.
Preferably, the supporting leg is made up of 4 support bars being vertically arranged.
Preferably, the lateral length of the supporting table and supporting plate is equal.
Preferably, the elevating mechanism is provided with the parallel orbit slided for dolly, described small in-car provided with safeguard protection mould
Block.
Preferably, the security protection module includes central processor unit, CANBUS communication units, data acquisition list
Member, relay unit and alarm unit, the central processor unit are connected to by the number with the data acquisition unit
According to collecting unit collecting device work state information, the central processor unit is connected to the CANBUS communication units
The automatic assembling apparatus running status, the central processor unit and the relay are monitored by the CANBUS communication units
Device unit is connected to close the automatic assembling by the relay unit when the automatic assembling apparatus breaks down
Device, the central processor unit connects the alarm unit.
Preferably, the trolley surface is transversely arranged press-fits bracket, and described to press-fit bracket described including parallel pressure pin, support
Supporting locating cushion block and back gauge the control frock of pressure pin.
Preferably, the screwing mechanism is provided with infrared inductor, the screwing mechanism and institute close to elevating mechanism side
Hydraulic mechanism is stated to be connected.
Preferably, the hydraulic mechanism includes base and the fuel tank being disposed thereon and the oil filter for connecting the two, described
Base is integrally disposed oil return switch, check valve, safety valve, oil inlet, oil-out, fuel outlet and oil pipeline, wherein, it is described
Base is connected by fuel outlet and oil filter with fuel tank, and the fuel outlet is communicated by oil pipeline in base with oil-out, with institute
Oil pipeline that the oil pipeline end that oil inlet communicates is provided between check valve, and check valve and oil inlet is stated successively with returning
Oil circuit breaker is connected with safety valve, in addition, oil return switch, the oil pipeline output end for being provided with check valve, safety valve, oil-feed
The exposed parts of mouth and oil-out are arranged at the side of base.
Preferably, it is motor reducer in the support base.
Compared with immediate prior art, the utility model has the advantages that：
(1) TCA automatic assembling apparatus of the present utility model, elevating mechanism and screwing mechanism are combined, production is substantially increased
The production efficiency of product and the assembly precision of product, reduce manpower output.
(2) elevating mechanism simple structure of the present utility model, easy to use.
(3) the utility model completes the Assembling Production of TCA parts directly on dolly, not only saves the people of handling article
Power, also effectively increases efficiency of assembling.
(4) infrared inductor and security protection module of the present utility model ensure that part precisely safely circulates, greatly
Improve production efficiency greatly.
(5) the utility model screws the automatic butt that technology realizes hydraulic cylinder and product automatically using reductor, it is to avoid
The hydraulic oil loss that dismounting oil circuit is caused repeatedly, reduces oil path failure rate.
(6) the utility model uses compact design, and hydraulic mechanism is hidden in into bottom, not only saves space, Er Qiean
Quan Meiguan.And hydraulic mechanism compact conformation, integrated level is high, small volume, hydraulic unit is effectively reduced or avoided exposed and cause
Damage, security preferably, and with dust-proof effect.
(7) it is of the present utility model to press-fit bracket not only levelness height, and ensure that radiator, IGCT etc. are not slided above being put into
Move, do not fall off.
Brief description of the drawings
Fig. 1 is TCA parts automatic assembling apparatus schematic diagram of the present utility model；
Fig. 2 is the side view of the utility model hydraulic mechanism；
Fig. 3 is Fig. 2 partial sectional view；
Fig. 4 is the utility model security module schematic diagram；
In figure：1- frames；2- stopping means；3- line slideways；4- screwing mechanisms；5- rotational deceleration machines；6- infrared inductions
Device；7- wheels；8- hydraulic mechanisms；9- supporting tables；10- tracks；11- parts；12- threaded rods；13- support bases；14- is supported
Leg；15- supporting plates；16- oil returns switch, the oily filter of 17- check valves, 18- safety valves, 19-, 20- fuel tanks, 21- bases, 22- bolts,
23- pressurized struts, 24- oil inlets, 25- oil-outs, 26- oil return openings, 27- steel balls
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Accompanying drawing in type embodiment, the technical scheme in embodiment is clearly and completely described, and following examples are used to illustrate this
Utility model, but it is not limited to scope of the present utility model.
The present apparatus is applied to TCA and the assembling production process of other appropriate products, it is therefore an objective to simplifies TCA components and press-fits assembling
Technological process, reduction assembly difficulty and the efficiency of assembling for improving product.
As shown in figure 1, part automatic assembling apparatus of the present utility model, including frame 1, frame in horizontal direction successively
Track 14, elevating mechanism, screwing mechanism and hydraulic mechanism are set.Elevating mechanism by be arranged in parallel supporting table 9 and supporting plate 15,
Vertical 4 supporting legs 14 being located at therebetween, parallel with the supporting leg 14 and vertical threaded rod 12 for running through the center of supporting plate 15
And support base 13 is constituted.It is motor reducer in support base 13.Wherein, supporting table 9 is equal with the lateral length of supporting plate 15.
Elevating mechanism is slided thereon provided with 2 parallel tracks 10 for dolly, and a track is located at same with supporting table 9
Horizontal line, another with elevating mechanism extreme lower position in same horizontal line.Small in-car provided with security protection module, top is held
Carry part 11.
As shown in figure 4, security protection module include central processor unit, CANBUS communication units, data acquisition unit,
Relay unit and alarm unit, central processor unit are connected to adopt by the data acquisition unit with data acquisition unit
Collect equipment working state information, central processor unit is connected to by the CANBUS communication units with CANBUS communication units
Automatic assembling apparatus running status is monitored, central processor unit is connected to occur in automatic assembling apparatus with relay unit
Automatic assembling apparatus, central processor unit connection alarm unit are closed by relay unit during failure.
Hydraulic mechanism 8 is arranged on the bottom of frame 1, and oil circuit is directly connected on the hydraulic cylinder of screwing mechanism 4 after drawing, and is utilized
Oil pipe is connected with hydraulic mechanism 8, and whole oil circuit is in platform interior, and outward appearance is not only neat but also clean and tidy.Using fixer cylinder pressure
Mode thoroughly solves the problems such as environmental pollution dismantled oil pipe present in original operation repeatedly and caused, hydraulic oil are lost.
As shown in Figures 2 and 3, hydraulic mechanism 8 includes base 21 and the fuel tank 20 being disposed thereon and connects the oil of the two
Filter 19, base 21 is integrally disposed have oil return switch 16, check valve 17, safety valve 18, oil inlet 24, oil-out 25, fuel outlet and
Oil pipeline, wherein, base 21 is connected by fuel outlet and oil filter 19 with fuel tank 20, and fuel outlet passes through oil pipeline in base 21
Communicated with oil-out 25, the oil pipeline end communicated with oil inlet 24 is provided with check valve 17, and check valve 17 and oil inlet
Oil pipeline between 24 is connected with oil return switch 16 and safety valve 18 successively, in addition, oil return switchs 16, is provided with check valve 17
Oil pipeline output end, safety valve 18, the exposed parts of oil inlet 24 and oil-out 26 be arranged at the side of base 21.Peace
The one end of full valve 18 is connected with fuel tank 20, and the other end is connected by oil return opening 26 with oil pipeline, and is provided with one on the oil return opening
The steel ball 27 extruded by spring.The bolt 22 of both some fixations is provided between fuel tank 20 and base 21.It is provided with check valve
17 oil pipeline output end is provided with an interface being connected with pressurized strut 23.
The rotational deceleration machine 5 of screwing mechanism 4, which drives, press-fits joint rotation realization and the automatic butt of TCA components.Tightening machine
Structure 4 is arranged on line slideway 3, and stopping means 2 is provided with line slideway 3, and screwing mechanism 4 can adjust position according to component size
Put, conveniently press-fit.The junction of screwing mechanism 4 and conveying mechanism is additionally provided with infrared induction device 6, and constantly monitoring press-fits rail
Mark, prevents askew pressure leakage pressure.
Trolley surface is transversely arranged to press-fit bracket, press-fits support positioning of the bracket including two parallel pressure pins, support pressure pin
Cushion block and back gauge control frock.Press-fit the preliminary assembling arrangement that bracket realizes TCA component parts, it uses Digit Control Machine Tool to add
Work, surface processing accuracy is high, and carries out anti-skidding processing, it is ensured that all radiators and IGCT are on a horizontal plane, side
The almost coaxial of all parts is ensure that away from control frock.
Specific assemble flow is as follows：
(1) part of assembling is piled up the press-fiting on bracket of dolly by producers in order.
(2) dolly is started, its track 10 along lower section is travelled to the platform 9 of elevating mechanism, starting elevating mechanism makes
It is risen in the working water plane of screwing mechanism.
(3) shift rotating mechanism onto threaded connecting sleeve end, press dextrorotation button, swivel joint is screwed in, with thread bush phase
Even.When reaching precalculated position, stop.
(4) hydraulic mechanism is adjusted, pressure guide pillar is contacted with trimmer.
(5) start hydraulic mechanism to be pressurizeed, reach after predetermined pressure, stop on-load pressure.
(6) pressure pad is adjusted, after pressure trimmer is installed properly, starts unloading pressure.
(7) employee presses derotation button, and rotating mechanism departs from thread bush, and rotating mechanism is retracted into initial position, completes production
Product press-fit.
(8) dolly is started, it is reached along top track 10 at next assemble mechanism.
(9) start elevating mechanism, it is dropped to extreme lower position, continue to carry dolly.
Although embodiment of the present utility model has been shown and described above, it is to be understood that above-described embodiment is
Exemplary, it is impossible to it is interpreted as to limitation of the present utility model, one of ordinary skill in the art is in scope of the present utility model
It is interior above-described embodiment to be changed, changed, replaced and modification.
Claims (9)
1. elevating mechanism, rotation are set gradually on a kind of TCA parts automatic assembling apparatus, including frame, the rack level direction
Tight mechanism and hydraulic mechanism, it is characterised in that the elevating mechanism by be arranged in parallel supporting table and supporting plate, be located at two vertically
Supporting leg, height regulating rod and support base group parallel with the supporting leg and that vertically run through the supporting plate center between person
Into.
2. device as claimed in claim 1, it is characterised in that the supporting leg is made up of 4 support bars being vertically arranged.
3. device as claimed in claim 2, it is characterised in that the lateral length of the supporting table and supporting plate is equal.
4. device as claimed in claim 1, it is characterised in that the elevating mechanism is provided with the parallel orbit slided for dolly,
It is described small in-car provided with security protection module.
5. device as claimed in claim 4, it is characterised in that the security protection module include central processor unit,
CANBUS communication units, data acquisition unit, relay unit and alarm unit, the central processor unit and the data
Collecting unit is connected to by the data acquisition unit collecting device work state information, the central processor unit and institute
CANBUS communication units are stated to be connected to monitor the automatic assembling apparatus running status by the CANBUS communication units, it is described
Central processor unit and the relay unit be connected to when the automatic assembling apparatus breaks down by it is described after
Electric appliance unit closes the automatic assembling apparatus, and the central processor unit connects the alarm unit.
6. device as claimed in claim 5, it is characterised in that the trolley surface is transversely arranged to press-fit bracket, described to press-fit
Bracket includes parallel pressure pin, the supporting locating cushion block of the support pressure pin and back gauge control frock.
7. device as claimed in claim 1, it is characterised in that the screwing mechanism is provided with infrared sense close to elevating mechanism side
Device is answered, the screwing mechanism is connected with the hydraulic mechanism.
8. device as claimed in claim 7, it is characterised in that the hydraulic mechanism includes base and the fuel tank being disposed thereon
And the oil filter of the two is connected, the base is integrally disposed to be had oil return switch, check valve, safety valve, oil inlet, oil-out, puts
Hydraulic fluid port and oil pipeline, wherein, the base is connected by fuel outlet and oil filter with fuel tank, and the fuel outlet passes through defeated in base
Oil-piping is communicated with oil-out, and the oil pipeline end communicated with the oil inlet is provided with check valve, and check valve and oil-feed
Oil pipeline between mouthful is connected with oil return switch and safety valve successively, in addition, the oil return switchs, is provided with the defeated of check valve
Oil-piping output end, safety valve, the exposed parts of oil inlet and oil-out are arranged at the side of base.
9. device as claimed in claim 1, it is characterised in that be motor reducer in the support base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621355996.9U CN206326343U (en) | 2016-12-12 | 2016-12-12 | A kind of TCA parts automatic assembling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621355996.9U CN206326343U (en) | 2016-12-12 | 2016-12-12 | A kind of TCA parts automatic assembling apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206326343U true CN206326343U (en) | 2017-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621355996.9U Active CN206326343U (en) | 2016-12-12 | 2016-12-12 | A kind of TCA parts automatic assembling apparatus |
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| Country | Link |
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| CN (1) | CN206326343U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108213914A (en) * | 2016-12-12 | 2018-06-29 | 中电普瑞电力工程有限公司 | A kind of TCA components automatic assembling apparatus |
-
2016
- 2016-12-12 CN CN201621355996.9U patent/CN206326343U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108213914A (en) * | 2016-12-12 | 2018-06-29 | 中电普瑞电力工程有限公司 | A kind of TCA components automatic assembling apparatus |
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