A kind of efficient easily three-way forming frock
Technical field
The utility model belongs to pipe technology field, and in particular to a kind of efficient easily three-way forming frock.
Background technology
Current pipeline oil, chemical industry, natural gas, etc. be used widely in manufacturing, often in order to increase point
Stream connects other pipe fittings with threeway, and current three-way forming typically uses hot pressing, the molding mode such as cold forming, mud pressure, but current three
Logical specification species is various, and wherein thin wall tee is in gas, and liquid and other medium needs the place of branch with being even more extensive, and it is managed
Wall is general below 30 kilograms, and tube wall is than relatively thin, with the method for mud pressure, because pressure ratio is larger, it is easy to cause branch
Mouth bursts, and mud pressure wastes time and energy, and efficiency is very low, very high with thermoforming process cost, and the difficulty that operates is bigger, and not
It can guarantee that the quality of shaping threeway;Therefore it provides a kind of efficiency high, it is time saving and energy saving, cost-effective efficiently easily threeway into
Type frock is necessary.
Utility model content
The purpose of this utility model is, in order to overcome the deficiencies in the prior art, and to provide a kind of efficiency high, time saving and energy saving, section
The efficient easily three-way forming frock of cost-saving.
What the purpose of this utility model was realized in:A kind of efficient easily three-way forming frock, it includes lower mould,
It is provided with the upside of described lower mould on the upside of mold, described mold and is provided with hydraulic cylinder, described mold
The left and right sides is respectively arranged with the inside of side cylinder A and side cylinder B, described side cylinder A and side cylinder B and is respectively arranged with top, described
It is provided with the inside of top in shower nozzle, described lower mould and is provided with hole.
Described hydraulic cylinder is double acting hydraulic cylinder.
The quantity of described top is 6.
The quantity of described shower nozzle is 6.
Described hole is circular port.
The beneficial effects of the utility model:When in use, blank uses seamless steel pipe to the utility model, by mold with
Mould is fixed on pressure machine platform, and bag thin film outside straight tube blank is placed on lower mould, and bag film is in order to lubricate work
With, it is to avoid friction is produced between steel pipe and mould, mould is destroyed, start button to manipulate and be provided with liquid above forcing press, mold
Cylinder pressure, after seamless steel pipe is put into dies cavity, adjustment hydraulic cylinder is moved downward, and compression is synthesized with lower mould, forms locked mode pressure
Power, it is ensured that upper/lower die centering, and die clearance do not allow it is unilateral off-center, locking upper/lower die after manipulation side cylinder A and
Respectively there are three tops on side cylinder B, side cylinder A and side cylinder B, the shower nozzle that top inner side is set can spray water, at mold and lower mould
In locking state, side cylinder A and side cylinder B are moved horizontally towards in straight tube blank, according to the size of threeway external diameter, set respectively corresponding
Pressure (standard requirement;Threeway external diameter Φ 21-34mm are 8~12MPa;Threeway external diameter Φ 42-76mm are 15~20MPa;) left
Right adjustment shower nozzle is extruded to centre, when shower nozzle is close to straight tube bore, to the inside water filling, when the water of injection is full of in steel pipe,
Now forcing press gives certain pressure, it is ensured that mold and lower mould closed seamless gap, and stressed process is applied in forcing press
In, side cylinder A and side cylinder B can divide 3 stages constantly to be promoted to centre, and the pressure in straight tube blank gradually can slowly increase, straight tube
Blank is slowly reached with the tapping bearing capacity on inner chamber at lower mould can not bear state, during slowly pressing,
Gradually make to protrude at the downward mold cavity of straight tube blank, forcing press reached and can stop after authorized pressure that straight tube blank is pressed
Three-way pipe is shaped to, because embryo material is straight tube, it is closed, it is necessary to cutting of ruling that threeway branch mouth, which is suppressed,;The utility model has
Efficient high, time saving and energy saving, cost-effective advantage.
Brief description of the drawings
Fig. 1 is a kind of structural representation of efficient easily three-way forming frock of the utility model.
Fig. 2 is a kind of partial structural diagram of the efficient easily mold of three-way forming frock of the utility model.
Fig. 3 is the partial structural diagram that a kind of efficient easily three-way forming work of the utility model holds mould.
Fig. 4 is a kind of efficient easily side cylinder B of three-way forming frock top view of the utility model.
In figure:1st, lower mould 2, hole 3, hydraulic cylinder 4, mold 5, side cylinder A 6, side cylinder B 7, top 8, shower nozzle.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings.
Embodiment 1
As Figure 1-4, a kind of efficiently easily three-way forming frock, it includes lower mould 1, described lower mould 1
Upside is provided with mold 4, and the upside of described mold 4 is provided with hydraulic cylinder 3, and the left and right sides of described mold 4 is divided
It is not provided with the inside of side cylinder A5 and side cylinder B6, described side cylinder A5 and side cylinder B6 and is respectively arranged with top 7, described top 7
Inner side be provided with shower nozzle 8, described lower mould 1 and be provided with hole 2.
When in use, blank uses seamless steel pipe to the utility model, and mold 4 and lower mould 1 are fixed on forcing press and put down
On platform, bag thin film outside straight tube blank is placed on lower mould 1, bag film is for lubrication, it is to avoid steel pipe and mould
Between produce friction, destroy mould, start button manipulates forcing press, is provided with hydraulic cylinder 3 above mold, works as seamless steel pipe
It is put into after dies cavity, adjustment hydraulic cylinder 3 is moved downward, and is synthesized and is compressed with lower mould 1, forms locked mode pressure, it is ensured that upper and lower mould
Have centering, and die clearance does not allow unilateral off-center, manipulation side cylinder A5 and side cylinder B6, side cylinder A6 after locking upper/lower die
It can be sprayed water with the shower nozzle 8 for respectively having setting on the inside of three tops 7, top 7 on the cylinder B6 of side, mold 4 and lower mould 1 are in locking
State, side cylinder A5 and side cylinder B6 are moved horizontally towards in straight tube blank, according to the size of threeway external diameter, corresponding pressure is set respectively
(standard requirement by force;Threeway external diameter Φ 21-34mm are 8~12MPa;Threeway external diameter Φ 42-76mm are 15~20MPa;) left and right tune
Whole shower nozzle 8 is extruded to centre, when shower nozzle 8 is close to straight tube bore, to the inside water filling, when the water of injection is full of in steel pipe, this
When forcing press give certain pressure, it is ensured that mold 4 and the closed seamless gap of lower mould 1, apply stressed process in forcing press
In, side cylinder A5 and side cylinder B6 can divide 3 stages constantly to be promoted to centre, and the pressure in straight tube blank gradually can slowly increase, directly
Blank is slowly reached with the tapping bearing capacity on inner chamber at lower mould 1 can not bear state, in the process slowly pressed
In, gradually make to protrude at the downward mold cavity of straight tube blank, forcing press reached and can stop after authorized pressure that straight tube blank is pressed
System is shaped to three-way pipe, because embryo material is straight tube, and it is closed, it is necessary to cutting of ruling that threeway branch mouth, which is suppressed,;The utility model
With efficiency high, time saving and energy saving, cost-effective advantage.
Embodiment 2
As Figure 1-4, a kind of efficiently easily three-way forming frock, it includes lower mould 1, described lower mould 1
Upside is provided with mold 4, and the upside of described mold 4 is provided with hydraulic cylinder 3, and the left and right sides of described mold 4 is divided
It is not provided with the inside of side cylinder A5 and side cylinder B6, described side cylinder A5 and side cylinder B6 and is respectively arranged with top 7, described top 7
Inner side be provided with shower nozzle 8, described lower mould 1 and be provided with hole 2.
Described hydraulic cylinder 3 is double acting hydraulic cylinder.
The quantity of described top 7 is 6.
The quantity of described shower nozzle 8 is 6.
Described hole 2 is circular port.
When in use, blank uses seamless steel pipe to the utility model, and mold 4 and lower mould 1 are fixed on forcing press and put down
On platform, bag thin film outside straight tube blank is placed on lower mould 1, bag film is for lubrication, it is to avoid steel pipe and mould
Between produce friction, destroy mould, start button manipulates forcing press, is provided with hydraulic cylinder 3 above mold, works as seamless steel pipe
It is put into after dies cavity, adjustment hydraulic cylinder 3 is moved downward, and is synthesized and is compressed with lower mould 1, forms locked mode pressure, it is ensured that upper and lower mould
Have centering, and die clearance does not allow unilateral off-center, manipulation side cylinder A5 and side cylinder B6, side cylinder A6 after locking upper/lower die
It can be sprayed water with the shower nozzle 8 for respectively having setting on the inside of three tops 7, top 7 on the cylinder B6 of side, mold 4 and lower mould 1 are in locking
State, side cylinder A5 and side cylinder B6 are moved horizontally towards in straight tube blank, according to the size of threeway external diameter, corresponding pressure is set respectively
(standard requirement by force;Threeway external diameter Φ 21-34mm are 8~12MPa;Threeway external diameter Φ 42-76mm are 15~20MPa;) left and right tune
Whole shower nozzle 8 is extruded to centre, when shower nozzle 8 is close to straight tube bore, to the inside water filling, when the water of injection is full of in steel pipe, this
When forcing press give certain pressure, it is ensured that mold 4 and the closed seamless gap of lower mould 1, apply stressed process in forcing press
In, side cylinder A5 and side cylinder B6 can divide 3 stages constantly to be promoted to centre, and the pressure in straight tube blank gradually can slowly increase, directly
Blank is slowly reached with the tapping bearing capacity on inner chamber at lower mould 1 can not bear state, in the process slowly pressed
In, gradually make to protrude at the downward mold cavity of straight tube blank, forcing press reached and can stop after authorized pressure that straight tube blank is pressed
System is shaped to three-way pipe, because embryo material is straight tube, and it is closed, it is necessary to cutting of ruling that threeway branch mouth, which is suppressed,;The utility model
With efficiency high, time saving and energy saving, cost-effective advantage.