CN206311519U - A kind of glass fiber wire drawing broken yarn detection system - Google Patents
A kind of glass fiber wire drawing broken yarn detection system Download PDFInfo
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- CN206311519U CN206311519U CN201621436940.6U CN201621436940U CN206311519U CN 206311519 U CN206311519 U CN 206311519U CN 201621436940 U CN201621436940 U CN 201621436940U CN 206311519 U CN206311519 U CN 206311519U
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Abstract
A kind of glass fiber wire drawing broken yarn detection system disclosed in the utility model, including wire drawing machine frame, support is provided with along wire drawing machine frame inner wall contour, and support is concave shape；Rack upper surface is provided with industrial camera, industrial computer and controller；Industrial camera is connected with industrial computer by wire, and controller is connected with industrial computer；Rack upper surface is additionally provided with light source, and light source is located at the both sides of plane where glass precursor with industrial camera respectively, and the camera lens of industrial camera is towards glass precursor.The personnel that a kind of glass fiber wire drawing broken yarn detection system of the utility model is overcome existing for traditional manual detection mode waste, discovery shortcoming not in time, and for the quality grade evaluation of product provides believable reference data, while also contributing to improve product quality.
Description
Technical field
The utility model belongs to glass fibre automatic checkout equipment technical field, and in particular to a kind of glass fiber wire drawing broken yarn inspection
Examining system.
Background technology
Glass fibre international mainstream production technology is direct melting process, i.e., the raw materials such as pyrophillite are melting into glass in kiln
Glass solution, porous bushing is transported to after excluding bubble through path, and high speed pulling is into glass precursor.Kiln can be by a plurality of path
Up to a hundred bushings of connection are produced simultaneously.This technique process is simple, energy-saving, stable molding, efficient high yield, is easy to extensive
Full-automation production.But in glass fiber wire-drawing operation, often because drawing process position, the fortune of manufacturing machine equipment
The reason for every aspects such as row situation, glass fiber wire-drawing is caused to produce several situations, these feelings such as beam splitting silk, and silk, lousiness
Condition is easily broken off when yarn is by " porcelain eye ", there is finished product yarn reel end face wool yarn, length yarn, and serious meeting causes network
Cause the fracture of stock yarn because its fracture is wrapped in other stock yarns during yarn, considerable influence entering in order for doff operation
OK, easily there is missing inspection and the low problem of detection reliability in traditional manual detection, and this problem is in drawing process
If do not noted, it tends to be difficult to find and cause substantial amounts of " return of goods yarn ".
Utility model content
The purpose of this utility model is to provide a kind of glass fiber wire drawing broken yarn detection system, solves Traditional Man detection skill
Operator present in art can not in time have found the problem of glass fiber wire drawing defect.
The technical scheme that the utility model is used is：A kind of glass fiber wire drawing broken yarn detection system, including wire drawing machine frame,
Support is provided with along wire drawing machine frame inner wall contour, support is concave shape；Rack upper surface be provided with industrial camera, industrial computer and
Controller；Industrial camera is connected with industrial computer by wire, and controller is connected with industrial computer；Rack upper surface also sets
There is light source, light source is located at the both sides of plane where glass precursor with industrial camera respectively, and the camera lens of industrial camera is former towards glass
Silk.
The characteristics of the utility model, also resides in,
Rack upper surface is provided with camera protective acoustic cover assembly, and industrial camera and the industrial computer are located at camera protective cover group
In part.
Including alarm lamp, alarm lamp is connected by wire with controller.
Light source is LED light source.
The beneficial effects of the utility model are that a kind of glass fiber wire drawing broken yarn detection system is by former to the glass in wire drawing machine
Silk obtains high-quality picture using industrial camera by the polishing mode of specialty；High-performance embedded industry is used
The image processing algorithm of computer and specialty, realizes the real-time online detection of glass precursor broken yarn, and is adapted to different product；Control
Device processed is a feedback to testing result, and wire drawing machine turnover panel is alerted and controlled to user；This detecting system overcomes biography
Personnel existing for the manual detection mode of system waste, discovery shortcoming not in time, and for the quality grade evaluation of product is carried
Believable reference data is supplied, while also contributing to improve product quality.
Brief description of the drawings
Fig. 1 is a kind of structural representation of glass fiber wire drawing broken yarn detection system of the utility model.
In figure, 1. wire drawing machine frame, 2. glass precursor, 3. support, 4. light source, 5. camera protective acoustic cover assembly, 6. alarm lamp.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
The utility model provides a kind of glass fiber wire drawing broken yarn detection system, as shown in figure 1, including wire drawing machine frame 1, edge
The inwall contour of wire drawing machine frame 1 is provided with support 3, and support 3 is concave shape；The upper surface of support 3 is provided with industrial camera, industrial computer
And controller；Industrial camera is connected with industrial computer by wire, and controller is connected with industrial computer；The upper surface of support 3
Light source 4 is additionally provided with, light source 4 is with industrial camera respectively positioned at the both sides of the place plane of glass precursor 2, the camera lens direction of industrial camera
Glass precursor 2.
The upper surface of support 3 is provided with camera protective acoustic cover assembly 5, and industrial camera and the industrial computer are located at camera protective cover
In component 5.
Including alarm lamp 6, alarm lamp 6 is connected by wire with controller 2.
Light source 4 is LED light source.
When using, as shown in figure 1, by scene by aluminium section bar and aluminium section connecting pieces build concave support 3 and with
Wire drawing machine frame 1 is connected, and LED light source 4 is directly anchored to support 3, makes its uniform irradiation on yarn；Industrial camera and embedding
Enter formula industrial computer in protective acoustic cover assembly 5, protective acoustic cover assembly 5 is also secured on support 3, is clipped in glass precursor 2
Between camera, LED light source 4, while ensure that industrial camera and the position of LED light source are between oiling rolls and ground well, to oiling
Glass precursor afterwards is shot.All parts use IP67 grades of dustproof and waterproof.Because light source is very bright, but yarn is white
Not extinction, therefore, after the camera exposure time is reduced so that in the image for collecting yarn is bright with background light color contrast
Aobvious, now image objects are up to optimum detection state, so as to ensure to obtain high-quality image；Image processing section is by height
Performance embedded industrial computer is constituted, it is considered to installability, security, stability and reliability in actual field, this inspection
Examining system uses high-performance, totally-enclosed, natural heat dissipation microcomputer and Al-alloy metal shell, it is to avoid site environment is excessively
The limitation that complicated influence and limited installing space brings, while using dismountable external touch-screen, convenient operation
And observation.Controller is directly anchored on wire drawing machine, and wired or wireless connection, the core control of controller are used between computer
Unit processed be high-performance AVR single chip it by I/O mouthful of the microcomputer processing result image of acquisition, if generation broken yarn feelings
Condition, controller makes corresponding response, sends other wire drawing machine desired signals such as alarm, wire drawing machine turnover panel.To whole detection system
System, only needs the outside direct current for providing 24V, and whole system just can be run for continuous 24 hours under complicated industrial environment.
A kind of glass fiber wire drawing broken yarn detection system of the present utility model has the following advantages：By former to the glass in wire drawing machine
Silk obtains high-quality picture using industrial camera by the polishing mode of specialty；High-performance embedded industry is used
The image processing algorithm of computer and specialty, realizes the real-time online detection of glass precursor broken yarn, and is adapted to different product；Control
Device processed is a feedback to testing result, and wire drawing machine turnover panel is alerted and controlled to user；This detecting system overcomes biography
Personnel existing for the manual detection mode of system waste, find the shortcomings of not in time, and for the quality grade evaluation of product is carried
Believable reference data is supplied, while also contributing to improve product quality.
Claims (4)
1. a kind of glass fiber wire drawing broken yarn detection system, it is characterised in that including wire drawing machine frame (1), along the wire drawing machine frame
(1) inwall contour is provided with support (3), and the support (3) is concave shape；Support (3) upper surface is provided with industrial camera, industry
Computer and controller；The industrial camera is connected with industrial computer by wire, and the controller connects with industrial computer
Connect；Support (3) upper surface is additionally provided with light source (4), and the light source (4) is located at glass precursor respectively with the industrial camera
(2) both sides of plane where, the camera lens of the industrial camera is towards glass precursor (2).
2. a kind of glass fiber wire drawing broken yarn detection system according to claim 1, it is characterised in that support (3) upper table
Face is provided with camera protective acoustic cover assembly (5), and the industrial camera, the industrial computer and the controller are located at camera protective cover
In component (5).
3. a kind of glass fiber wire drawing broken yarn detection system according to claim 1, it is characterised in that including alarm lamp (6), institute
Alarm lamp (6) is stated to be connected with controller by wire.
4. a kind of glass fiber wire drawing broken yarn detection system according to claim 1, it is characterised in that the light source (4) is LED
Light source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621436940.6U CN206311519U (en) | 2016-12-26 | 2016-12-26 | A kind of glass fiber wire drawing broken yarn detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621436940.6U CN206311519U (en) | 2016-12-26 | 2016-12-26 | A kind of glass fiber wire drawing broken yarn detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206311519U true CN206311519U (en) | 2017-07-07 |
Family
ID=59246111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621436940.6U Active CN206311519U (en) | 2016-12-26 | 2016-12-26 | A kind of glass fiber wire drawing broken yarn detection system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109162016A (en) * | 2018-10-18 | 2019-01-08 | 武汉纺织大学 | A kind of hosiery machine broken yarn detection device and yarn wire break detection method |
| CN109629053A (en) * | 2019-01-16 | 2019-04-16 | 河南光远新材料股份有限公司 | A kind of glass fibre first twist Yarn break checkout gear |
| CN110271913A (en) * | 2019-06-28 | 2019-09-24 | 台嘉玻璃纤维有限公司 | A kind of glass fibre broken yarn automatic control device and method |
-
2016
- 2016-12-26 CN CN201621436940.6U patent/CN206311519U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109162016A (en) * | 2018-10-18 | 2019-01-08 | 武汉纺织大学 | A kind of hosiery machine broken yarn detection device and yarn wire break detection method |
| CN109629053A (en) * | 2019-01-16 | 2019-04-16 | 河南光远新材料股份有限公司 | A kind of glass fibre first twist Yarn break checkout gear |
| CN109629053B (en) * | 2019-01-16 | 2024-01-26 | 河南光远新材料股份有限公司 | Glass fiber first twist broken yarn detection device |
| CN110271913A (en) * | 2019-06-28 | 2019-09-24 | 台嘉玻璃纤维有限公司 | A kind of glass fibre broken yarn automatic control device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhao Jin Inventor after: Jing Junfeng Inventor after: Gao Yuan Inventor after: Deng Xianghua Inventor after: Wang Haixing Inventor before: Zhao Jin Inventor before: Jing Junfeng Inventor before: Gao Yuan |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171017 Address after: 710048 Shaanxi province Xi'an Beilin District cooperation Road No. 66 (Western Power International Business Center) of the Central University of creative industries with innovative special community room 1707-7 Co-patentee after: Jushi Group Co., Ltd. Patentee after: XI'AN HUODE IMAGE TECHNOLOGY CO., LTD. Address before: 710048 Shaanxi province Xi'an Beilin District cooperation Road No. 66 (Western Power International Business Center) of the Central University of creative industries with innovative special community room 1707-7 Patentee before: XI'AN HUODE IMAGE TECHNOLOGY CO., LTD. |