CN206310026U - A kind of dynamic auto formula adjusting means of pipe resistance - Google Patents
A kind of dynamic auto formula adjusting means of pipe resistance Download PDFInfo
- Publication number
- CN206310026U CN206310026U CN201620879131.6U CN201620879131U CN206310026U CN 206310026 U CN206310026 U CN 206310026U CN 201620879131 U CN201620879131 U CN 201620879131U CN 206310026 U CN206310026 U CN 206310026U
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- China
- Prior art keywords
- flap
- adjusting means
- executing agency
- pipe resistance
- dynamic auto
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Abstract
The utility model discloses a kind of dynamic auto formula adjusting means of pipe resistance, including flap and executing agency, the flap and executing agency's integrated molding, executing agency's connection flap enables to control flap, executing agency includes driver element and control unit, and the flap is provided with the guiding gutter of α angles.The guiding gutter is at least one, it is also possible to which it is two or more to set up.The dynamic auto formula adjusting means of pipe resistance also includes transmitter, and transmitter is connected with the control unit of executing agency.Using the technical solution of the utility model, it is convenient to install, the structure of integration can complete to install in real time at the construction field (site), simultaneously, existing flap is solved due to being totally-enclosed design, operating personnel are also easy to produce maloperation and cause the problem for complete switching off when shut-off operation is carried out, and the temperature and pressure of medium can be dynamically tracked by transmitter so that adjusting means can carry out dynamic regulation to the flow of medium.
Description
Technical field
The utility model is related to a kind of pipeline fluid drag regulator, and particularly a kind of dynamic auto formula of pipe resistance is adjusted
Regulating device.
Background technology
In industrial pipeline control field, in order to keep the medium in pipeline to circulate all the time, existing pipeline adjusting means
Usually used regulating valve has common electric valve and mechanical two kinds of permanent flow valve in system.
The adjustment system of existing pipeline electrically operated valve is made up of electric control valve, control cabinet and transmitter.Transmitter
Collection signal, control cabinet is fed back to by signal, and the PLC driving electrically operated valves in control cabinet carry out aperture regulation.
Existing pipeline is had a disadvantage that using the adjustment system of electrically operated valve:
1st, system is made up of multiple independent equipment, and production is responsible for by different producers.Each component undertakes difference
Function, assembling procedure is cumbersome, and connection is completed by the mode such as mechanically connecting.Between regulating valve, control cabinet, transmitter and pipeline
Easily there is unmatched problem.If which part produces problem, it is necessary to part is dismantled and is repaired, overhaul efficiency
Slowly, the cost of overhaul is high;
2nd, this system does not possess the ability for judging computing and following energy adjustment automatically, it is necessary to special engineer spends big
The time and efforts of amount customizes software according to field requirement, virtually increased cost of labor.
3rd, some it is very high to Flow-rate adjustment requirement but in the industrial pipeline control field that can not turn off, in this system
Due to being totally-enclosed design, operating personnel are also easy to produce maloperation and cause to complete switch off flap when shut-off operation is carried out, so that
Generation accident.
And existing pipeline uses the adjustment system of mechanical permanent flow valve in addition to the shortcoming that said electric valve door is present, also deposit
In following problem:
1st, system mechanization structure is strong, passively receives regulation, and degree of regulation and range differences and fault rate are high;
2nd, the complex operation of mechanical permanent flow valve, the technical requirements to operating personnel are high, and due to existing mechanical constant current
The flap of valve typically uses totally enclosed design, and operating personnel are also easy to produce maloperation causes valve to shut;
3rd, mechanical permanent flow valve needs that the resistance of ducting is lost during flow is adjusted, and brings the increase of circulating consumption.
Utility model content
Utility model purpose:The purpose of this utility model is in the existing pipeline adjusting means of solution, and system equipment is each only
It is vertical, easily occur mismatching, regulation valve breakdown is easily caused accident generation, does not possess the energy for judging computing and following energy adjustment automatically
The problem of power.
Technical scheme:The utility model provides following technical scheme:A kind of dynamic auto formula adjusting means of pipe resistance, bag
Include flap and the executing agency of flap can be controlled, executing agency's connection flap enables to control flap, is set on the flap
There is the guiding gutter of at least one α angles.
The aperture of α angles is no less than 1 °, no more than 36 °.It is that flow can be carried out to be due to flap effect in itself
Control, therefore will carry out barrier effect to wherein fluid etc. certainly, therefore α angles are necessary for a higher limit, herein 36 ° to be also only one excellent
Select mode, and the effect of the application is and prevents from pipeline from complete switching off causing accident, therefore be also only preferably using 1 ° herein, need root
Improved according to concrete condition.
The bayonet socket for fixing flap is additionally provided with pipeline.
Used as optimization, the guiding gutter has two, and is symmetricly set on flap.
Symmetric design herein more preferably can be using the plane and plane-parallel for symmetrically being used, because fluid etc. is situated between
Matter is parallel to horizontal plane forever, and pressure balance is ensure that using this kind of symmetric mode.
Used as optimization, also including transmitter, transmitter is connected with the control unit of executing agency.
As optimization, be additionally provided with the fan shape baffle for controlling guiding gutter opening degree on the flap, fan shape baffle with hold
The driver element connection of row mechanism.
It is that can be can determine whether according to construction environment to install before dispatching from the factory that the presence of fan shape baffle is,
Meanwhile, the higher limit or lower limit of α angles are fixed, and then can be directed to different working environments by the presence of fan shape baffle
Make reply.
As optimization, the flap and executing agency's integrated molding.
The convenience of construction is ensure that using integrated molding.
The executing agency includes driver element and control unit.
Used as optimization, the control unit of the executing agency is single-chip microcomputer.
Single-chip microcomputer herein can use 8,16 or 32 singlechip chips, can make control to simple physical motion
System, low cost, but effect reaches desired value.
Used as optimization, the guiding gutter is located at the same center of circle for sector and with fan shape baffle.
Used as optimization, the transmitter includes temp probe and pressure probe.
Real-time tracking as can be carried out to the temperature difference of fluid and pressure difference using temp probe and pressure probe herein.
As optimization, the central angle of the central angle less than guiding gutter of the fan shape baffle so that fan shape baffle cannot be complete
Block guiding gutter.
Operation principle:When execution unit control flap is closed, according to flap α angles, flux and resistance can be calculated, for example
The dynamic auto formula adjusting means of pipe resistance reaches minimum aperture, when α angles are 36 °, and flap flows in 90 ° with medium, i.e.,
Flap is closed, and the minimum aperture of motorized adjustment integration valve is 20%, and resistance is 80%;When execution unit control flap is opened completely
Open, i.e., flap is parallel with flowing to for medium, the dynamic auto formula adjusting means of pipe resistance reaches maximum opening 100%, and resistance is
0%.
Beneficial effect:The utility model is compared with prior art:
1st, the design of the integrated design of executing agency and flap is greatly in the dynamic auto formula adjusting means of pipe resistance
Line construction is optimized, implementation is installed and is easily achieved, solve the unmatched problem of equipment room;It should be noted that the application
In also transmitter can be integrated into executing agency and flap, reach integration purpose;
2nd, the utility model simple structure, facilitate system maintenance and fault detect, and because the guiding gutter of flap is deposited
So that the use material of flap is less relative to the production material of general valve, production cost reduction;
3rd, system has control unit, and pipeline interior media is gathered using the temp probe on pipeline and pressure probe
Pressure, temperature signal, by single-chip microcomputer or other have operational capability computer configuation computing and output control signal,
Control drag regulator, regulation pipe resistance realize dynamic constant flow, constant pressure control, also dependent on the temperature of medium in pipeline
The functions such as automatic energy tracing control are realized in degree change, more intelligent;
4th, level of security is high, and the guiding gutter of α angles is provided with flap, not only can overcome the disadvantages that loss, preferably meets pipeline
The linear characteristic that the aperture of the dynamic auto formula adjusting means of resistance is inversely proportional with resistance of ducting value, is also avoided that because maloperation makes
Obtain electrically operated valve to complete switch off and the phenomenon of accident occurs, the reduction that accident occurs can help us to reach saving after cost
Effect.
Brief description of the drawings
Fig. 1 is the system schematic of prior art;
Fig. 2 is structural scheme of mechanism of the present utility model;
Fig. 3 is the structural representation after the utility model increases transmitter;
Fig. 4 is the structural representation that the utility model is mounted with baffle plate on flap.
Specific embodiment
It is elaborated with reference to the accompanying drawings and detailed description:
Embodiment 1
A kind of dynamic auto formula adjusting means of pipe resistance, including flap 1 and the executing agency that can control flap 1, hold
Row mechanism connection flap 1 enables to control flap 1, and executing agency includes driver element 2 and control unit 3, on the flap 1
It is provided with the guiding gutter 4 of at least one α angles.
The aperture of α angles is no less than 1 °, no more than 36 °.It is that flow can be carried out to be due to flap 1 effect of itself
Control, therefore will carry out barrier effect to wherein fluid etc. certainly, therefore α angles are necessary for a higher limit, herein 36 ° to be also only one excellent
Select mode, and the effect of the application is and prevents from pipeline from complete switching off causing accident, therefore be also only preferably using 1 ° herein, need root
Improved according to concrete condition.
The bayonet socket (not shown) for fixing flap 1 is additionally provided with pipeline.
The guiding gutter 4 has two, and is symmetricly set on flap 1.It is right that symmetric design herein can more preferably be used
Claim used plane and plane-parallel, because the media such as fluid are parallel to horizontal plane forever, using this kind of symmetric mode
Ensure that pressure balance.
Also include transmitter, transmitter is connected with the control unit 3 of executing agency.
The flap 1 and executing agency's integrated molding.The convenience of construction is ensure that using integrated molding.
The control unit 3 of the executing agency is single-chip microcomputer.Single-chip microcomputer herein can use 8,16 or 32 monolithics
Machine, such as 89C51 singlechip chips, can make control, low cost to simple physical motion, but effect reaches expection
Value.
The guiding gutter 4 is located at the same center of circle for sector and with fan shape baffle 5.
The transmitter includes temp probe 6 and pressure probe 7.As can using temp probe and pressure probe herein
The temperature difference and pressure difference to fluid carry out real-time tracking.
The pressure letter that the pressure probe of pressure signal-water inlet that the pressure probe of pressure difference=delivery port is collected is collected
Number.
The temperature letter that the temp probe of temperature signal-water inlet that the temp probe of the temperature difference=delivery port is collected is collected
Number.
Therefore be can be seen that by two above-mentioned formula and at least need two temp probes and two pressure probes, respectively to entering
The temperature and pressure of the mouth of a river and delivery port is detected.
When execution unit control flap 1 is closed, according to flap α angles, flux and resistance can be calculated.
The dynamic auto formula adjusting means of such as pipe resistance reaches minimum aperture, when α angles are 36 °, flap 1 and medium flow field
To it is in 90 ° when, i.e., flap 1 is closed, and the minimum aperture of the dynamic auto formula adjusting means of pipe resistance is 20%, and resistance is 80%;
When execution unit controls complete 1 full open of flap, i.e. flap 1 is parallel with flowing to for medium, the dynamic auto formula regulation dress of pipe resistance
Put and reach maximum opening 100%, resistance is 0%.
Embodiment 2
A kind of dynamic auto formula adjusting means of pipe resistance, including flap 1 and the executing agency that can control flap 1, hold
Row mechanism connection flap 1 enables to control flap 1, and executing agency includes driver element 2 and control unit 3, on the flap 1
It is provided with the guiding gutter 4 of at least one α angles.
The aperture of α angles is no less than 1 °, no more than 36 °.It is that flow can be carried out to be due to flap 1 effect of itself
Control, therefore will carry out barrier effect to wherein fluid etc. certainly, therefore α angles are necessary for a higher limit, herein 36 ° to be also only one excellent
Select mode, and the effect of the application is and prevents from pipeline from complete switching off causing accident, therefore be also only preferably using 1 ° herein, need root
Improved according to concrete condition.
The guiding gutter 4 has two, and is symmetricly set on flap 1.It is right that symmetric design herein can more preferably be used
Claim used plane and plane-parallel, because the media such as fluid are parallel to horizontal plane forever, using this kind of symmetric mode
Ensure that pressure balance.
Also include transmitter, transmitter is connected with the control unit of executing agency.
The fan shape baffle 5 for controlling the opening degree of guiding gutter 4, fan shape baffle 5 and executing agency are additionally provided with the flap 1
Driver element 2 connect.It is that can be can determine whether according to construction environment before dispatching from the factory that the presence of fan shape baffle 5 is
Install, meanwhile, i.e. the higher limit or lower limit of α angles are fixed, then can be for not by the presence of fan shape baffle 5
Same working environment makes reply.
The flap 1 and executing agency's integrated molding.The convenience of construction is ensure that using integrated molding.
The control unit 3 of the executing agency is single-chip microcomputer.Single-chip microcomputer herein can use 8,16,32 monolithics
Machine, such as 89C51 singlechip chips, can make control, low cost to simple physical motion, but effect reaches expection
Value.
The guiding gutter 4 is located at the same center of circle for sector and with fan shape baffle 5.
The transmitter includes temp probe 6 and pressure probe 7.Energy is using temp probe 6 and pressure probe 7 herein
Enough temperature difference and pressure difference to fluid carry out real-time tracking.
The pressure letter that the pressure probe of pressure signal-water inlet that the pressure probe of pressure difference=delivery port is collected is collected
Number.
The temperature letter that the temp probe of temperature signal-water inlet that the temp probe of the temperature difference=delivery port is collected is collected
Number.
Therefore be can be seen that by two above-mentioned formula and at least need two temp probes 6 and two pressure probes 7, it is right respectively
The temperature and pressure of water inlet and delivery port is detected.
Central angle of the central angle of the fan shape baffle 5 less than guiding gutter so that fan shape baffle 5 cannot completely block water conservancy diversion
Groove 4.
Embodiment 2 is with the difference of the operation principle of embodiment 1:The building ring used according to needed for by the stage of dispatching from the factory
Whether border adds baffle plate to flap operates, secondly in specific work process, if shut-off flow still above or
Less than desired value, its purpose for reaching desired value can be caused with controllable register.
Comparative example
The adjustment system of existing pipeline electrically operated valve is made up of electric control valve, control cabinet and transmitter.Transmitter
Collection signal, control cabinet is fed back to by signal, and the PLC driving electrically operated valves in control cabinet carry out aperture regulation.
Embodiment is with the difference of comparative example:
1st, the integrated shaping of embodiment, modularized design is easy for installation, it is not necessary to again to mechanically connected each
Part carries out separately installed;
2nd, embodiment increased the design of guiding gutter, solves very high to Flow-rate adjustment requirement at some but can not turn off
Industrial pipeline control field in, the flap in anti-locking system causes staff to make because of maloperation due to being totally-enclosed design
Obtain flap to shut, the problem of accident is caused so as to cause pipeline to block;
3rd, embodiment increased the design of fan shape baffle on guiding gutter, and it is to go out that the presence of fan shape baffle 5 is
Can determine whether according to construction environment to install before factory, meanwhile, i.e. the higher limit or lower limit of α angles are fixed,
Then reply can be made for different working environments by the presence of fan shape baffle 5.
Embodiment 3
That is the specific implementation of operation principle:
1st, the concrete operation method of dynamic constant pressure power control function:Discharge pressure setting value is input into control unit 3.Water outlet
The collection pressure signal of pressure probe 7 of mouth simultaneously feeds back to control unit 3, is judged by control unit 3.If the pressure of delivery port
More than discharge pressure setting value, then control unit 3 sends operational order to the pressure signals that collect of power probe 7, increase flap 1 with
The vertical plane area of medium, reduces aperture, so that increase resistance, so that the pressure letter that the pressure probe 7 of delivery port is collected
Number be equal to input discharge pressure setting value.If the pressure signal that the pressure probe 7 of delivery port is collected is less than discharge pressure
Setting value, then operate opposite.
2nd, the concrete operation method of dynamic constant flux control function:Pressure differential resetting value is input into control unit 3.
The pressure probe 7 of delivery port and the pressure probe 7 of water inlet gather pressure signal and feed back to control unit 3, by
Control unit 3 carries out subtraction and judgement.If the actual pressure differential that control unit 3 is calculated is more than pressure differential resetting value, control
Unit 3 sends operational order, increase flap 1 and the vertical plane area of medium, reduces aperture, so that increase load, so that control
The actual pressure differential that unit processed 3 is calculated is equal to pressure differential resetting value.If the actual pressure differential that control unit 3 is calculated is less than pressure differential resetting
Value, then operate opposite.
3rd, the concrete operation method of automatic energy tracing control function:Temperature difference setting value is input into control unit 3.
The temp probe 6 of delivery port and the collecting temperature signal of temp probe 6 of water inlet simultaneously feed back to pipe resistance dynamic
The control unit 3 of self-action adjusting means, subtraction and judgement are carried out by control unit 3.When pressure difference is constant, if control
The actual temperature difference that unit 3 is calculated is more than temperature difference setting value, then load is uprised, and control unit 3 sends operational order, reduces flap 1
With the vertical plane area of medium, increase aperture, so that load is reduced, so that the actual temperature difference difference that control unit 3 is calculated is equal to
Temperature difference setting value.If the actual temperature difference that control unit 3 is calculated is less than temperature difference setting value, operation is opposite.
Claims (9)
1. the dynamic auto formula adjusting means of a kind of pipe resistance, it is characterised in that:Including flap and the execution that flap can be controlled
Mechanism, executing agency's connection flap enables to control flap, the flap to be provided with the guiding gutter of at least one α angles;Institute
Stating guiding gutter has two, and is symmetricly set on flap.
2. the dynamic auto formula adjusting means of pipe resistance according to claim 1, it is characterised in that:Also include transmitter,
Transmitter is connected with the control unit of executing agency.
3. the dynamic auto formula adjusting means of pipe resistance according to claim 1, it is characterised in that:Also set on the flap
There is the fan shape baffle for controlling guiding gutter opening degree, fan shape baffle is connected with the driver element of executing agency.
4. the dynamic auto formula adjusting means of pipe resistance according to claim 1, it is characterised in that:The flap and execution
Mechanism's integrated molding.
5. the dynamic auto formula adjusting means of pipe resistance according to claim 1, it is characterised in that:Executing agency's bag
Include driver element and control unit.
6. the dynamic auto formula adjusting means of pipe resistance according to claim 1, it is characterised in that:The guiding gutter is fan
Shape and with fan shape baffle be located at the same center of circle.
7. the dynamic auto formula adjusting means of pipe resistance according to claim 2, it is characterised in that:The transmitter includes
Temp probe and pressure probe.
8. the dynamic auto formula adjusting means of pipe resistance according to claim 3, it is characterised in that:The fan shape baffle
Central angle of the central angle less than guiding gutter so that fan shape baffle cannot completely block guiding gutter.
9. the dynamic auto formula adjusting means of pipe resistance according to claim 5, it is characterised in that:The executing agency
Control unit is single-chip microcomputer.
Priority Applications (1)
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CN201620879131.6U CN206310026U (en) | 2016-08-12 | 2016-08-12 | A kind of dynamic auto formula adjusting means of pipe resistance |
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CN201620879131.6U CN206310026U (en) | 2016-08-12 | 2016-08-12 | A kind of dynamic auto formula adjusting means of pipe resistance |
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CN201620879131.6U Withdrawn - After Issue CN206310026U (en) | 2016-08-12 | 2016-08-12 | A kind of dynamic auto formula adjusting means of pipe resistance |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106704667A (en) * | 2016-08-12 | 2017-05-24 | 无锡永信能源科技有限公司 | Pipeline resistance dynamic and automatic adjusting device |
-
2016
- 2016-08-12 CN CN201620879131.6U patent/CN206310026U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106704667A (en) * | 2016-08-12 | 2017-05-24 | 无锡永信能源科技有限公司 | Pipeline resistance dynamic and automatic adjusting device |
CN106704667B (en) * | 2016-08-12 | 2020-05-05 | 无锡永信能源科技有限公司 | Dynamic automatic regulating device for pipeline resistance |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170707 Effective date of abandoning: 20200505 |
|
AV01 | Patent right actively abandoned |