CN206304998U - Large-scale wind electricity product baking finish system based on heat medium water - Google Patents
Large-scale wind electricity product baking finish system based on heat medium water Download PDFInfo
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- CN206304998U CN206304998U CN201621359907.8U CN201621359907U CN206304998U CN 206304998 U CN206304998 U CN 206304998U CN 201621359907 U CN201621359907 U CN 201621359907U CN 206304998 U CN206304998 U CN 206304998U
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Abstract
A kind of large-scale wind electricity product baking finish system based on heat medium water, including heating and combined padding and drying system, heating include hot-water boiler, circulating water pipeline and the heat exchange blower system in combined padding and drying system；Heat exchange blower system connects hot-water boiler by circulating water pipeline；Hot-water boiler is located at outside combined padding and drying system；The hot-blast outlet of heat exchange blower system has multiple, and each hot-blast outlet is distributed in the upper and lower part of each wall of combined padding and drying system, and each hot-blast outlet is towards the middle position of baking finish system；The cold wind import of heat exchange blower system is connected outside combined padding and drying system and in combined padding and drying system respectively by pipeline；Air filter and reversal valve are provided with pipeline；Roof door, side are provided with the top of combined padding and drying system and are provided with side door；The opening range of side door is ground to top surface, and the opening range of roof door overlaps with the opening range of side；Sealing structure is designed with roof door and side door；Combined padding and drying system has one or more.The cleaned in situ degree of this baking finish system is high, the energy and space availability ratio are high, is particularly suitable for large-scale workpiece paint baking.
Description
Technical field
The technical program belongs to machining technology field, specifically a kind of large-scale wind electricity product baking vanish based on heat medium water
System.
Background technology
In the prior art, workpiece is being sprayed after protective paint terminates, it is necessary to be dried, and toast the solidification dried to painting
Effect is preferable.Because baking needs to be completed in the combined padding and drying system of relative closure, equipped with air in heating room in combined padding and drying system
Equipment, conventional firing equipment has heat radiation lamp, electrothermal tube etc..
For large-scale workpiece, (such as some engine rooms of wind power generators components, its in irregular shape and complexity, size is larger most
Place wide is reached more than 5 meters, and single-piece blank weight reaches 50 tons or so), because required combined padding and drying system is larger, workpiece transhipment is inconvenient (roasting
Driving etc. cannot be installed in japanning room), workpiece to be sprayed is transported in combined padding and drying system generally by transfer tools such as fork truck/chassis,
Sprayed and toasted to reduce transhipment operation in large-scale combined padding and drying system.
Because spray painting (or spray zinc) can remain molecule in combined padding and drying system, so hot air circulation side had better not be used
Formula is toasted (can produce airborne dust, stick on workpiece finish paint), usually roasting by heating using heat radiation lamp, electrothermal tube etc.
Air in japanning room, and lacquer painting heat radiation is toasted.The problem that this mode is brought is, heat it is uneven, especially one
When baking temperature needed for a little lacquer paintings only has more than 40 degrees Celsius (in most cases, no more than 70 degrees Celsius), it may appear that part
Lacquer painting paint baking over, and part lacquer painting toasts bad situation (inner faces of such as some workpiece).
The content of the invention
There is above mentioned problem to solve existing process technology, the technical program proposes a kind of new based on the big of heat medium water
Type wind power product baking finish system, concrete technical scheme is as follows：
A kind of large-scale wind electricity product baking finish system based on heat medium water, including heating and combined padding and drying system；Described heating be
System includes hot-water boiler, circulating water pipeline and the heat exchange blower system in combined padding and drying system；Heat exchange blower system is by following
Ring waterpipe connects hot-water boiler；Hot-water boiler is located at outside combined padding and drying system；The hot-blast outlet of heat exchange blower system has multiple, each heat
Wind outlet is distributed in the upper and lower part of each wall of combined padding and drying system, and each hot-blast outlet is towards the middle position of baking finish system；
The cold wind import of heat exchange blower system is connected outside combined padding and drying system and in combined padding and drying system respectively by pipeline；Air filtration is provided with pipeline
Device and reversal valve；
Roof door, side are provided with the top of combined padding and drying system and are provided with side door；The opening range of side door is ground to top surface, and roof door is opened
Mouth scope overlaps with the opening range of side；Sealing structure is designed with roof door and side door；
The combined padding and drying system has one or more.
This baking finish system can preferably realize the various pieces of workpiece lacquer painting be heated evenly, cleaning etc. in room, it is and existing
Mode is difficult to reach these requirements.Simultaneously as the temperature requirement of some workpiece baking is not especially high, the heating of existing mode
Temperature is higher, and the position of temperature detecting point is also less susceptible to accurate setting in room, causes energy waste more.This baking finish system is adopted
With water as heating agent, central heating, hot water circuit waste energy is less, and production scene cleannes are higher.
For the situation of multiple combined padding and drying systems, each combined padding and drying system can line up 1 row or phase according to conditions such as production scene spaces
Mutual parallel multiple row.Convenient driving runs along the length direction of row, in workpiece handling to each combined padding and drying system.
Generally, cold wind import is connected in combined padding and drying system, forms closed loop.If run into needing rapid cooling etc.
Situation, then supplement the air outside combined padding and drying system by reversal valve.
Sealing structure can be the sealing rubber strip, or other liners for being located at door opening edge, for thermal insulation
Dust-separation etc..
For weight, bulky large-scale workpiece, it is transported to if combined padding and drying system using ground fork truck etc., new dirt can be increased
Dye source, and lifting capacity is not enough.So, it is more suitable with driving lifting transhipment.Simultaneously as the height limitation of production scene, right
Cannot be transported in combined padding and drying system from combined padding and drying system top by lifting mode completely in the large-scale workpiece of excessive height, therefore, combined padding and drying system
Side and top all open the door, so, hoisting height without very it is high workpiece can be transported in combined padding and drying system from side door in itself, roof door
Main use be to be left by space to hoist cable.
The heat exchange blower system includes casing, coil heat exchanger and fan；Coil heat exchanger and fan are mounted in
In body；Hot-blast outlet and cold wind import are provided with casing, the region between hot-blast outlet and cold wind import constitutes air channel；Coiled pipe
Formula heat exchanger and fan are in air channel；The water inlet and delivery port of coil heat exchanger are connected on circulating water pipeline.Tool
When body is implemented, coiler fan finished product can be selected.The parallel fin of multi-disc is connected with the coil heat exchanger.
The opening range of side door is the top from the ground of combined padding and drying system to combined padding and drying system, and the opening range of roof door is from combined padding and drying system
The opposite side on the side door openings side on top to baking vanish roof；Side door openings are towards baking vanish station；The top of side door openings and roof door
The side of opening is connection.
The side door is made up of the split vertical hinged door of two fans, and the bottom of any fan vertical hinged door is provided with for the small of personnel's turnover
Door；Hydraulic push rod is housed between the two fan vertical hinged door and doorframe；Two fan vertical hinged doors are outwards to open.
Further prioritization scheme 1,
The roof door includes door opening and corresponding door-plate, and door-plate is rolling screen door；The rolling screen door includes that door body, door are received
Unit, door guiding mechanism and door switch haulage gear；
The door guiding mechanism includes two guide rails, and they are respectively arranged on door opening both sides；The left and right two ends difference of door body
It is connected with a slide of door guiding mechanism；
The door switch haulage gear is connected with door body and combined padding and drying system respectively；Door switch haulage gear draw door body and
Along the slide of door guiding mechanism；
When the door is open mode, door body is in door housing unit.
Situation a：The door housing unit is spool, and door body is on spool；Scroll binding is in roof or outside roof；
The principle of the structure is common rolling-door structure, and door switch haulage gear can drive spool to rotate using Rolling motor.
Can also be the smaller situation b of kind of accommodation space：The door housing unit includes the one of two guide rails and combined padding and drying system
Sidewalls, in the sidewalls, the two ends of door body be connecteds with this two guide rails respectively for two guide rails, guide rail and the sidewalls
Between space constitute storage door body space；Two guide rails of door guiding mechanism are distinguished with two guide rails of door housing unit
Correspondence connection.When implementation, door switch haulage gear can be the electric roller at the two ends for being located at door body, and electric roller (can
Being sprocket wheel or General Purpose Rubber wheel) in orbit advancing or retreating drives a body ON/OFF.When electric roller is sprocket wheel, rail
Corresponding tooth bar is provided with road.
Due to the program, the housing unit of rolling screen door is placed in the inside of combined padding and drying system, is compared to a situations, further increased
The heat-insulating property of combined padding and drying system.
Door guiding mechanism can also be that small-sized up- coiler is drawn a body by steel wire along guide rail advance or retreated.
Further prioritization scheme 2,
The door of the combined padding and drying system includes door opening and corresponding door-plate, and door-plate is panel door；Panel door is put down by two fans are split
Open the door and constitute, two fan vertical hinged doors are upwardly opened.
Open-and-close mechanism can be electric rotation shaft (or hydraulic push rod), electric rotation shaft (or hydraulic push rod) connect respectively door-plate and
Roof, panel door is using outside split (being opened flat) door.Now, the switch direction of door-plate and the running orbit pair driven a vehicle
Should, i.e., the axis direction of electric rotation shaft is parallel with the running orbit direction of driving, to reduce the hoisting height of workpiece.
The scheme of opening-closing structure can also switch door-plate by worm gear structure using motor, under this structure, plate
Formula Men Weiyi (horizontal sliding) door.
Compared with prior art, the production scene cleannes of this baking finish system are high, energy utilization rate is high, space availability ratio
Height, is particularly suitable for large-scale workpiece paint baking.
Brief description of the drawings
Fig. 1 is the principle schematic of this baking finish system；
Fig. 2 is hot combined padding and drying system structural representation (vertical view)；
Fig. 3~5 are the roof door on off state structural representation of combined padding and drying system, wherein：
Fig. 3 is the internal structure schematic diagram (roof door closed mode) of combined padding and drying system；
Fig. 4 regards schematic diagram (roof door closed mode) for the right side of Fig. 3；
Fig. 5 regards schematic diagram (roof door opening) for the right side of Fig. 3；
In figure：Combined padding and drying system 1, hot-water boiler 2, circulating water pipeline 3, hot-blast outlet 4, the door body 6, door of side door 5, rolling screen door
Housing unit 7, the guide rail 8 of door guiding mechanism, the wall 10 of the guide rail 9, combined padding and drying system of door housing unit, the space of storage door body
11st, pallet 12, water circulating pump 13 where workpiece.
Specific embodiment
The technical program is introduced below in conjunction with the accompanying drawings：
Such as Fig. 1, a kind of large-scale wind electricity product baking finish system based on heat medium water, including heating and combined padding and drying system；It is described
Heating includes hot-water boiler, circulating water pipeline and the heat exchange blower system in combined padding and drying system；Heat exchange blower system
Hot-water boiler is connected by circulating water pipeline；Hot-water boiler is located at outside combined padding and drying system；
The hot-blast outlet of heat exchange blower system has multiple, and each hot-blast outlet is distributed in the top of each wall of combined padding and drying system
And bottom, each hot-blast outlet is towards the middle position of baking finish system；
The cold wind import of heat exchange blower system is connected outside combined padding and drying system and in combined padding and drying system respectively by pipeline；It is provided with pipeline
Air filter and reversal valve；
Roof door, side are provided with the top of combined padding and drying system and are provided with side door；The opening range of side door is ground to top surface, and roof door is opened
Mouth scope overlaps with the opening range of side；Sealing structure is designed with roof door and side door；
Require that the combined padding and drying system there can be one or more, in this example, enter by taking a combined padding and drying system as an example according to production scene
Row explanation.
The heat exchange blower system includes casing, coil heat exchanger and fan；Coil heat exchanger and fan are mounted in
In body；Hot-blast outlet and cold wind import are provided with casing, the region between hot-blast outlet and cold wind import constitutes air channel；Coiled pipe
Formula heat exchanger and fan are in air channel；The water inlet and delivery port of coil heat exchanger are connected on circulating water pipeline.Institute
State and the parallel fin of multi-disc is connected with coil heat exchanger.
Such as Fig. 2~5, the opening range for being side door is the top from the ground of combined padding and drying system to combined padding and drying system, the opening model of roof door
Enclose be side door openings side to baking vanish roof from baking vanish roof opposite side；Side door openings are towards baking vanish station；Side door openings
Top connected with the side of roof door opening.
In this example, the side door is made up of the split vertical hinged door of two fans, and the bottom of any fan vertical hinged door is provided with for personnel
The wicket of turnover；Hydraulic push rod is housed between the two fan vertical hinged door and doorframe；Two fan vertical hinged doors are outwards to open.
Specific such as Fig. 3~5, the roof door includes door opening and corresponding door-plate, and door-plate is rolling screen door；The rolling screen door includes
Door body, door housing unit, door guiding mechanism and door switch haulage gear；The door guiding mechanism includes two guide rails, they
It is respectively arranged on door opening both sides；The left and right two ends of door body are connected with a slide of door guiding mechanism respectively；The door is opened
Haulage gear is closed to be connected with door body and combined padding and drying system respectively；Door switch haulage gear draws door body and leading along door guiding mechanism
Rail is slided；When the door is open mode, door body is in door housing unit.
A kind of implementation method (because which takes up room more, this example is provided without which) is that the door storage is single
Unit is spool, and door body is on spool；Scroll binding is in roof or outside roof.
This example is using another less implementation method that takes up room：The door housing unit includes two guide rails and baking vanish
One sidewalls in room, in the sidewalls, the two ends of door body be connecteds with this two guide rails respectively for two guide rails, guide rail and this
Space between sidewalls constitutes the space of storage door body；Two guide rails of door guiding mechanism are led with two of door housing unit
Rail is connected respectively.Because the temperature in room is high compared with outside room, heat insulation effect of the door-plate in room is preferable.
Alternatively, it is also possible to be that the roof door includes door opening and corresponding door-plate, door-plate is panel door；Panel door is right by two fans
The vertical hinged door opened is constituted, and two fan vertical hinged doors are upwardly opened.Which due to upward-acting door, for the height of place production scene
Degree there are certain requirements.
During baking vanish, by hot-blast outlet towards baking vanish position, hot air circulation, temperature quickly rises to predetermined temperature in barn
(such as 40 DEG C~60 DEG C).Finally when the baking vanish time requirement is reached, shutdown, end baking vanish.
Claims (8)
1. a kind of large-scale wind electricity product baking finish system based on heat medium water, including heating and combined padding and drying system, it is characterized in that described
Heating includes hot-water boiler, circulating water pipeline and the heat exchange blower system in combined padding and drying system；Heat exchange blower system
Hot-water boiler is connected by circulating water pipeline；Hot-water boiler is located at outside combined padding and drying system；
The hot-blast outlet of heat exchange blower system has multiple, and each hot-blast outlet is distributed in the top of each wall of combined padding and drying system with
Portion, each hot-blast outlet is towards the middle position of baking finish system；
The cold wind import of heat exchange blower system is connected outside combined padding and drying system and in combined padding and drying system respectively by pipeline；Air is provided with pipeline
Filter and reversal valve；
Roof door, side are provided with the top of combined padding and drying system and are provided with side door；The opening range of side door is ground to top surface, the opening model of roof door
Enclose and overlapped with the opening range of side；Sealing structure is designed with roof door and side door；
The combined padding and drying system has one or more.
2. baking finish system according to claim 1, it is characterized in that the heat exchange blower system includes that casing, coil pipe type are changed
Hot device and fan；Coil heat exchanger and fan are in body；Hot-blast outlet and cold wind import, hot-blast outlet are provided with casing
Region and cold wind import between constitutes air channel；Coil heat exchanger and fan are in air channel；The water inlet of coil heat exchanger
It is connected on circulating water pipeline with delivery port.
3. baking finish system according to claim 2, it is characterized in that it is parallel to be connected with multi-disc on the coil heat exchanger
Fin.
4. baking finish system according to claim 1, it is characterized in that the opening range of side door is from the ground of combined padding and drying system to roasting
The top of japanning room, the opening range of roof door is the opposite side on side door openings side to the baking vanish roof from baking vanish roof；Side door is opened
Mouthful towards baking vanish station；The top of side door openings connects with the side of roof door opening.
5. baking finish system according to claim 1, it is characterized in that the side door is made up of the split vertical hinged door of two fans, it is any
The bottom for fanning vertical hinged door is provided with the wicket passed in and out for personnel；Hydraulic push rod is housed between the two fan vertical hinged door and doorframe；Two
Fan vertical hinged door is outwards to open.
6. baking finish system according to claim 1, it is characterized in that the roof door includes door opening and corresponding door-plate, door-plate is
Rolling screen door；The rolling screen door includes door body, door housing unit, door guiding mechanism and door switch haulage gear；
The door guiding mechanism includes two guide rails, and they are respectively arranged on door opening both sides；Door body left and right two ends respectively with door
Piece slide connection of guiding mechanism；
The door switch haulage gear is connected with door body and combined padding and drying system respectively；Door switch haulage gear traction door body is led along door
To the slide of mechanism；
When the door is open mode, door body is in door housing unit.
7. baking finish system according to claim 6, it is characterized in that
A, the door housing unit are spools, and door body is on spool；Scroll binding is in roof or outside roof；
Or
B, the door housing unit include a sidewalls of two guide rails and combined padding and drying system, and two guide rails are mounted in the sidewalls, door
The two ends of body are connected with this two guide rails respectively, and the space between guide rail and the sidewalls constitutes the space of storage door body；
Door two guide rails of guiding mechanism are connected respectively with two guide rails of door housing unit.
8. baking finish system according to claim 1, it is characterized in that the roof door includes door opening and corresponding door-plate, door-plate is
Panel door；Panel door is made up of the split vertical hinged door of two fans, and two fan vertical hinged doors are upwardly opened.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621359907.8U CN206304998U (en) | 2016-12-12 | 2016-12-12 | Large-scale wind electricity product baking finish system based on heat medium water |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621359907.8U CN206304998U (en) | 2016-12-12 | 2016-12-12 | Large-scale wind electricity product baking finish system based on heat medium water |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206304998U true CN206304998U (en) | 2017-07-07 |
Family
ID=59251317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621359907.8U Active CN206304998U (en) | 2016-12-12 | 2016-12-12 | Large-scale wind electricity product baking finish system based on heat medium water |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206304998U (en) |
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2016
- 2016-12-12 CN CN201621359907.8U patent/CN206304998U/en active Active
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