CN206300925U - A kind of ultrasonic flaw detection instrument - Google Patents

A kind of ultrasonic flaw detection instrument Download PDF

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Publication number
CN206300925U
CN206300925U CN201621367942.4U CN201621367942U CN206300925U CN 206300925 U CN206300925 U CN 206300925U CN 201621367942 U CN201621367942 U CN 201621367942U CN 206300925 U CN206300925 U CN 206300925U
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China
Prior art keywords
gauge head
flaw detection
seat
adjustment
adjusting
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Application number
CN201621367942.4U
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Chinese (zh)
Inventor
杨立峰
刘敏
许加峰
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Shandong evolutional New Material Co., Ltd.
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Shandong Mn-Lm Robot Technology Co Ltd
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Abstract

A kind of ultrasonic flaw detection instrument, including body, the top of the body are provided with data display unit, and middle deck is provided with measurement part, and bottom is provided with electric part, and Measurement portion point includes ultrasonic nondestructive flaw detection system;Ultrasonic nondestructive flaw detection system includes head mechanism, head mechanism includes pedestal, gauge head front-and-back adjusting mechanism and the upper and lower adjustment mechanism of gauge head, gauge head front-and-back adjusting mechanism includes front and rear adjustment plate, front and rear adjusting screw and front and rear adjusting nut seat, and the upper and lower adjustment mechanism of gauge head includes adjustment seat, upper and lower vernier knob and upper and lower adjusting lever up and down;Front and rear adjusting screw is installed in the bottom of front and rear adjustment plate, and front and rear adjusting screw is threadedly coupled with front and rear adjusting nut seat, and front and rear adjusting nut seat is arranged on pedestal;The ultrasonic flaw detection instrument integrated electrical part and measurement part, and with piston abrasion-proof inserted ring and interior oil cooling passage detection function, with wide market prospects, be worth promoting.

Description

A kind of ultrasonic flaw detection instrument
Technical field
The utility model is related to detecting instrument field, especially a kind of ultrasonic flaw detection instrument.
Background technology
Supersonic detector is a kind of Portable industrial nondestructive inspection instrument, and it being capable of quick, convenient, not damaged, accurate Carry out the detection of inside workpiece number of drawbacks (crackle, loose, stomata, be mingled with), positioning, assessment and diagnose.Both can use In laboratory, it is also possible to for engineering site.Be widely used in boiler, pressure vessel, space flight, aviation, electric power, oil, chemical industry, Offshore oil, pipeline, military project, shipbuilding, automobile, machine-building, metallurgy, metal-processing industry, steel construction, railway traffic, core The industries such as energy electric power, colleges and universities.The all most electric part of existing supersonic detector and measurement part split, take up an area big, number It is how unreliable according to connecting line;Piston abrasion-proof inserted ring is detected and the detection of interior oil cooling passage is that two equipment are realized.
Utility model content
The utility model aims to provide a kind of integrated electrical part and measurement part, and with piston abrasion-proof inserted ring and interior Oil cooling passage detects the ultrasonic flaw detection instrument of function.
To achieve the above object, the utility model provides following technical scheme:A kind of ultrasonic flaw detection instrument, including machine Body, the top of the body is provided with data display unit, and middle deck is provided with measurement part, and bottom is provided with electric part, surveys Amount part includes ultrasonic nondestructive flaw detection system;Ultrasonic nondestructive flaw detection system include head mechanism, head mechanism include pedestal, Gauge head front-and-back adjusting mechanism and the upper and lower adjustment mechanism of gauge head, gauge head front-and-back adjusting mechanism include front and rear adjustment plate, front and rear adjustment silk Thick stick and front and rear adjusting nut seat, the upper and lower adjustment mechanism of gauge head include adjustment seat, upper and lower vernier knob and upper and lower adjusting lever up and down;Before Adjusting screw before and after the bottom of adjustment plate is installed afterwards, front and rear adjusting screw is threadedly coupled with front and rear adjusting nut seat, front and rear adjustment Nut seat is arranged on pedestal, vernier knob before and after the rear end connection of front and rear adjusting screw, and the front end of front and rear adjustment plate is installed Bed rearrangement is lowered, the adjusting lever up and down that installation is vertically arranged on seat is adjusted up and down, upper and lower adjusting lever is located at the guiding for adjusting seat up and down In hole, the side of upper and lower adjusting lever is provided with tooth bar, and tooth bar is engaged with the gear in adjustment seat up and down, and gear is connected by gear shaft The vernier knob up and down of seat both sides is adjusted up and down.
As further scheme of the present utility model:The end of the upper and lower adjusting lever is provided with gauge head mounting seat, gauge head peace Gauge head is installed on dress seat.
As further scheme of the present utility model:The gauge head front-and-back adjusting mechanism and the upper and lower adjustment mechanism of gauge head are all provided with There are two.
Compared with prior art, the beneficial effects of the utility model are:The ultrasonic flaw detection instrument integrated electrical part With measurement part, and with piston abrasion-proof inserted ring and interior oil cooling passage detection function, with advantages below:First, integration is unique Outward appearance and structure design, good lightweight, the conveniently moving of rigidity, environmental suitability are strong;
2nd, it is provided simultaneously with the highly integrated ultrasonic flaw detection system of piston abrasion-proof inserted ring, interior oil cooling passage detection function System;
3rd, digitized processing pattern, improves detection efficiency, supports transmission, the storage of real-time online detection data, meets and produces Quality information tracing needs;Debugging, detection speed are increased substantially.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of head mechanism of the present utility model.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment for being obtained, belongs to the scope of the utility model protection.
Fig. 1-2 is referred to, in the utility model embodiment, a kind of ultrasonic flaw detection instrument, including body 21, the machine The top of body 21 is provided with data display unit 22, and middle deck is provided with measurement part 23, and bottom is provided with electric part 24, measures Part 23 includes that piston abrasion-proof inserted ring, interior oil cooling passage detect the highly integrated ultrasonic nondestructive flaw detection system of function;Ultrasonic wave Nondestructive inspection system includes head mechanism, and head mechanism adjusts machine up and down including pedestal 1, gauge head front-and-back adjusting mechanism and gauge head Structure, gauge head front-and-back adjusting mechanism includes front and rear adjustment plate 2, front and rear adjusting screw 3 and front and rear adjusting nut seat 4, is lowered on gauge head Whole mechanism includes adjustment seat 6, upper and lower vernier knob 7 and upper and lower adjusting lever 8 up and down;
The bottom of front and rear adjustment plate 2 is installed by front and rear adjusting screw 3, front and rear adjusting screw 3 and front and rear adjusting nut 4 screw threads of seat Connection, front and rear adjusting nut seat 4 is arranged on pedestal 1, vernier knob 5, front and rear tune before and after the rear end connection of front and rear adjusting screw 3 Downward bed rearrangement 6 is installed in the front end of whole plate 2, and adjusting lever 8 up and down that installation is vertically arranged on seat 6, upper and lower adjusting lever 8 are adjusted up and down In the pilot hole of adjustment seat 6 up and down, the side of upper and lower adjusting lever 8 is provided with tooth bar 9, tooth bar 9 and the tooth adjusted up and down in seat 6 Wheel engagement, gear connects vernier knob 7 up and down of adjustment seat 6 both sides up and down by gear shaft.
Above-mentioned, the end of upper and lower adjusting lever 8 is provided with gauge head mounting seat, and gauge head is installed in gauge head mounting seat.
Above-mentioned, gauge head front-and-back adjusting mechanism and the upper and lower adjustment mechanism of gauge head are equipped with two.
Above-mentioned, electric part 24 is including processing system etc..
Using Nantong You Lian companies PXUT-UMCH series multi-channel digital ultrasonic examination modules, this is the utility model Row module can be combined as 8~256 ultrasound detection passages, and (the system design uses UMCH-8 channel modules, altogether 8 ultrasounds Passage), USB2.0 host data interfaces.
Multi-channel digital ultrasonic examination module is integrated with industrial control computer uses for PXUT-UMCH series, is calculating The nucleus module of the high-speed ultrasonic automatic detection system of machine control.Equipment is with Digital Control and data acquisition and procession, ripple Shape is shown as core, is capable of achieving the functions such as gate regulation, flaw detection sensitivity regulation, velocity of sound setting, depth localization, and each passage Complete independently flaw detection function can be realized.
PXUT-UMCH series multi-channel digital ultrasonic examination modules have compact conformation, multiple functional, sensitivity and divide The advantages of resolution is high, while also possess having the functions such as alarm, floating ripple door, system uses modular organization, with superelevation operation Reliability, stability.
Piston ultrasound detection special-purpose software
Ultrasonic software systems are customized according to user's request, and using modularized design, each functional module is separate, improve system The stability of system, and the convenience upgraded.Live ultrasound detection software has following functional module:
Workpiece flaw detection operation:
The defects detecting technology for having made is called, flaw detection operation is carried out to practical work piece, analyze and show testing result, and record Flaw detection data.
May be selected to enter the detection of edge ring or oil duct detection, into rear interface all for two B sweep figure preparation interface, both sides are ginseng Number shows with result.Show that corresponding B sweeps image after starting detection.
B according to workpiece sweeps image, calculates bonding rate, maximum individual defect length, defect cumulative length, Adjacent defect The data such as minimum spacing, are shown with percentages.
Position adjustments up and down, left and right adjusting carry out the regulation of displacement by spiral micrometer knob, it is interface visual, more straight See, micrometer knob lower section can complete 360 degree of measurements of each angle equipped with fastener.
Design feature of the present utility model and its advantage:1st, measuring apparatus and control section are solved using integrated design Big problem is taken up an area in split.
2nd, solve and be provided simultaneously with piston abrasion-proof inserted ring, the ultrasonic nondestructive flaw detection system of interior oil cooling passage detection function;It is first Wound " two-in-one " detection pattern.
Operation principle of the present utility model and its application method:Whole machine:Integrated design, equipment volume is small, conveniently moving, Environmental suitability is strong;
Function:It is provided simultaneously with piston abrasion-proof inserted ring, the ultrasonic nondestructive flaw detection system of interior oil cooling passage detection function, Ge Xiangji Art index has reached industry-leading level;
Digitlization:Digitized processing pattern, improves detection efficiency, supports transmission, the storage of real-time online detection data, full Sufficient product quality information reviews needs.
The utility model application produces following beneficial effect:1st, present apparatus detection speed is increased substantially, single Machine production capacity can reach 3000/class.
2nd, compared with similar detector device, this equipment allows enterprise to spend a money for equipment, reaches two effects of equipment.Make Enterprise avoids repeating to purchase similar testing equipment, saves a large amount of unnecessary funds and overstocks.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and And in the case of without departing substantially from spirit or essential attributes of the present utility model, can in other specific forms realize that this practicality is new Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each implementation method is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should Specification an as entirety, the technical scheme in each embodiment can also be formed into those skilled in the art through appropriately combined May be appreciated other embodiment.

Claims (3)

1. a kind of ultrasonic flaw detection instrument, including body, it is characterised in that the top of the body is provided with data display portion Point, middle deck is provided with measurement part, and bottom is provided with electric part, and Measurement portion point includes ultrasonic nondestructive flaw detection system;It is super Sound wave nondestructive inspection system includes head mechanism, and head mechanism is adjusted up and down including pedestal, gauge head front-and-back adjusting mechanism and gauge head Mechanism, gauge head front-and-back adjusting mechanism includes front and rear adjustment plate, front and rear adjusting screw and front and rear adjusting nut seat, and gauge head is adjusted up and down Mechanism includes adjustment seat, upper and lower vernier knob and upper and lower adjusting lever up and down;Front and rear adjusting screw is installed in the bottom of front and rear adjustment plate, Front and rear adjusting screw is threadedly coupled with front and rear adjusting nut seat, and front and rear adjusting nut seat is arranged on pedestal, front and rear adjusting screw Rear end connection before and after vernier knob, the front end of front and rear adjustment plate installs downward bed rearrangement, adjusts to be installed on seat up and down and sets vertically The adjusting lever up and down put, upper and lower adjusting lever is located in the pilot hole of adjustment seat up and down, and the side of upper and lower adjusting lever is provided with tooth bar, tooth Bar is engaged with the gear in adjustment seat up and down, and gear connects the vernier knob up and down of adjustment seat both sides up and down by gear shaft.
2. ultrasonic flaw detection instrument according to claim 1, it is characterised in that the end of the upper and lower adjusting lever is provided with Gauge head mounting seat, gauge head is installed in gauge head mounting seat.
3. ultrasonic flaw detection instrument according to claim 1, it is characterised in that the gauge head front-and-back adjusting mechanism and survey Adjustment mechanism is equipped with two to head up and down.
CN201621367942.4U 2016-12-13 2016-12-13 A kind of ultrasonic flaw detection instrument Active CN206300925U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621367942.4U CN206300925U (en) 2016-12-13 2016-12-13 A kind of ultrasonic flaw detection instrument

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621367942.4U CN206300925U (en) 2016-12-13 2016-12-13 A kind of ultrasonic flaw detection instrument

Publications (1)

Publication Number Publication Date
CN206300925U true CN206300925U (en) 2017-07-04

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Application Number Title Priority Date Filing Date
CN201621367942.4U Active CN206300925U (en) 2016-12-13 2016-12-13 A kind of ultrasonic flaw detection instrument

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110081844A (en) * 2019-06-03 2019-08-02 西安康博新材料科技有限公司 A kind of piston binary channels undaform oil duct ultrasonic detection device and detection method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110081844A (en) * 2019-06-03 2019-08-02 西安康博新材料科技有限公司 A kind of piston binary channels undaform oil duct ultrasonic detection device and detection method

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TR01 Transfer of patent right

Effective date of registration: 20181031

Address after: 276500 Rizhao City Chengyang Economic Development Zone, Shandong Chengyang 888 North Road No. 888

Patentee after: Shandong evolutional New Material Co., Ltd.

Address before: 276500 Juxian Economic Development Zone, Rizhao City, Shandong (No. 888 Chengyang Road North, No. 8, Piston Corp Harbor Hospital)

Patentee before: Shandong MN-LM Robot Technology Co Ltd