CN206295841U - A kind of compound stirring feed device of Automatic Control - Google Patents

A kind of compound stirring feed device of Automatic Control Download PDF

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Publication number
CN206295841U
CN206295841U CN201621329064.7U CN201621329064U CN206295841U CN 206295841 U CN206295841 U CN 206295841U CN 201621329064 U CN201621329064 U CN 201621329064U CN 206295841 U CN206295841 U CN 206295841U
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CN
China
Prior art keywords
stirring
hopper
compound
agitator tank
stirring motor
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CN201621329064.7U
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Chinese (zh)
Inventor
钟佩霞
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HANGZHOU JICHENG PLASTIC POWDER CO., LTD.
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Hangzhou Chanz Plastic Powder Co Ltd
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Priority to CN201621329064.7U priority Critical patent/CN206295841U/en
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  • Mixers Of The Rotary Stirring Type (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

A kind of compound the utility model discloses Automatic Control stirs feed device, including the blanking bench above melt extruder, rabbling mechanism, cutting agency and switch board, rabbling mechanism includes agitator tank, stirring support, the first stirring motor, the first agitating shaft, the first stirring vane, top cover and is arranged on the discharging opening of the side lower part of agitator tank one;Cutting agency includes hopper and blanking support, and hopper lower outside is provided with an impulse oscillation device, and discharging opening connects hopper by a feed pipe, and feed pipe is provided with feeding engine;Discharge outlet is provided with electrically operated valve, and PLC is provided with electrical control cubicles, and PLC connects the first stirring motor, the second stirring motor, electrically operated valve, feeding engine and impulse oscillation device.The utility model high degree of automation, can save human resources, reduce labor strength, and stirring efficiency is higher, and mixing effect is more preferable;Feeding machine structure is simple, energy consumption is small, and floor space is small, and feeding is reliable and stable.

Description

A kind of compound stirring feed device of Automatic Control
Technical field
The utility model is related to a kind of powder coating processing device, more particularly to a kind of compound of Automatic Control to stir Feed device.
Background technology
The powdery paints manufacturing process first step seeks to add several raw materials and is stirred in agitating device;It is common at present Agitating device typically can only all carry out horizontal direction Stirring, and stirring vane position be all mostly in being located under Portion, the raw material stirring of middle and lower part is than more uniform, but the typically stirring of the raw material of side is not very fully and common stirring dress Put typically all stirring and be over and directly sent out compound by discharging opening, it is impossible to the demand regulation discharging according to later process Amount;
The compound next step stirred in agitating device is exactly to send into melting extrusion in melt extruder;Due to melting Extruder typically has certain height, artificial to be difficult to feed the mixture into melt extruder, and existing possesses enhanced feature Feed mechanism floor space more very much not say that and feeding stability is low, may influence product quality;Therefore need design special The feed mechanism of door carries out feeding;
And at present, common agitating device and feed device automaticity is low, and each device has been required for workman to stare at , improve labor strength, increase cost of labor.
Utility model content
The utility model is in order to solve defect present in above-mentioned prior art and deficiency, there is provided a kind of automaticity Height, can save labour turnover, and reduce labor strength, and agitator tank middle part and side material can stir, and stir In hgher efficiency, mixing effect more preferably, and can adjust agitator tank load;Simple structure, feeding energy consumption are small simultaneously, can prevent Compound is deposited in hopper, it is ensured that blanking is unblocked, so as to ensure the mixing of the reliable and stable Automatic Control of feeding Material stirring feed device.
The technical solution of the utility model:A kind of compound stirring feed device of Automatic Control, including positioned at melting Blanking bench above extruder, the rabbling mechanism on blanking bench, cutting agency and electrical control cubicles, the rabbling mechanism include Agitator tank, stirring support, be arranged on stirring pot bottom the first stirring motor, connection the first stirring motor the first agitating shaft and First stirring vane, the top cover being arranged at the top of agitator tank and the discharging opening of the side lower part of agitator tank one is arranged on, the agitator tank Side is provided with the second stirring motor, the second agitating shaft and second stirring vane of stirring side material, second stirring vane Positioned at agitator tank interior side, the minimum point of the second stirring vane is located at the peak top of the first stirring vane, the discharging Flow control device is provided with mouthful;The cutting agency includes hopper and blanking support, and the blanking bench is provided with cooperation The lower material through hole of hopper, the hopper bottom is provided with the feed opening for coordinating lower material through hole, and the feed opening bottom is connected with one Tremie pipe, the tremie pipe is penetrated in lower material through hole, and diameter and the external diameter of tremie pipe of the lower material through hole match, it is described under Hopper lower outside is provided with an impulse oscillation device, and the discharging opening connects hopper, set on the feed pipe by a feed pipe There is feeding engine, the discharge outlet is provided with electrically operated valve, and the bottom of the tremie pipe is connected with the charging aperture of melt extruder;Institute State and PLC be provided with electrical control cubicles, the PLC connect the first stirring motor, the second stirring motor, electrically operated valve, Feeding engine and impulse oscillation device.
The utility model high degree of automation, can be saved labour turnover, and reduce labor strength, and agitating device is adopted With the material in the middle part of the first stirring motor and the stirring of the first stirring vane, stirred using the second stirring motor and the second stirring vane The material of side so that the material of its middle part and side can stir, and stirring efficiency is higher, and mixing effect is more preferable, and Agitator tank load can be adjusted;Feed mechanism is set directly at the top of melt extruder, is made using compound self gravitation With falling into melt extruder, be not only simple in structure, energy consumption it is small, and floor space is small, and blanking is assisted using impulse oscillation device, Compound can be prevented to be deposited in hopper, it is ensured that blanking is unblocked, so as to ensure that feeding is reliable and stable.
Preferably, the hopper top side is provided with feeding pipe sleeve, and described feed pipe one end is stretched after passing through feeding pipe sleeve To hopper bottom, the feeding pipe sleeve is connected to hopper top by two support chips, and the feeding engine is provided with flow Meter.
This kind of structure allows that the end of feed pipe is more smoothly reached in hopper so that compound can be more The reliable and stable discharging opening from agitating device is by feed pipe feeding hopper;The setting of flowmeter is convenient to be observed from stirring Device is sent to the compound flow of hopper.
Preferably, the flow control device includes transition conduit, handwheel, rotating shaft and the Flow-rate adjustment being arranged in transition conduit Valve block, the discharging opening is located at transition conduit downside, and the handwheel and rotating shaft control flow control valve block adjust the size of discharging opening.
This kind of structure facilitates the operator load of agitating device can be at any time controlled according to the demand of later process, when after When procedure demand is larger, rotates handwheel control flow control valve block and be turned out so that discharging opening becomes big;Work as later process When demand is smaller, rotates handwheel control flow control valve block and inwardly rotate, flow control valve block slowly blocks discharging opening so that Discharging opening is less and less.
Preferably, the support that stirs is for tripod, including three support batter posts support batter post bottoms with being fixed on three Between three web beams, every support batter post bottom is provided with bracing ring, and the height of the support batter post is more than the first stirring The length of motor.
This kind of structure causes that its overall structure is more solid and reliable, and causes stirring support to the support of agitator tank more It is solid and reliable.
Preferably, first stirring motor is fixed in the middle of stirring pot bottom by the first motor rack, and described second stirs Mix motor and agitator tank side is fixed on by the second motor rack.
What this kind of structure caused the first stirring motor and the second stirring motor is more firmly mounted reliability.
Preferably, the top cover is hinged on agitator tank top side, agitator tank top opposite side by a hinged seat It is provided with the tight locking button for coordinating top cover.
This kind of structure facilitates the folding of top cover, while also ensuring that top cover can be good at covering tightly.
Preferably, the blanking support includes top frame, underframe and four root posts being arranged between top frame and underframe, described Hopper top is arranged in top frame, and four side angle sides of hopper top is fixed on four root posts.
This kind of structure causes that hopper is more solid and reliable with the connection of blanking support, so as to ensure blanking support to blanking The support of bucket is more solid and reliable, it is ensured that blanking is reliable and stable.
Preferably, the hopper top is provided with flanging, and the flanging is welded in top frame, the hopper bottom It is buffering slope section, the feed opening is fixed in the middle of buffering slope section bottom, and two are passed through between the tremie pipe and feed opening Block contiguous block links together.
This kind of structure further such that hopper is stably mounted on blanking support, and tremie pipe and feed opening company Connect solid and reliable, buffering slope section can prevent from compound to be all flushed at feed opening quickly blocking feed opening, so as to protect Card blanking is reliable and stable.
Preferably, the buffering slope section includes four buffering inclined-planes, and the impulse oscillation device is fixed therein one and delays Rush inclined-plane outside;A universal wheel is equipped with per root post bottom, the universal wheel is arranged on column bottom by turning rolls.
This kind of structure is further ensured that blanking is unblocked;Cause that it is moved easily simultaneously, only need to be by feed opening and blanking Pipe is taken apart, it is possible to which moving to other positions carries out blanking, high using flexibility.
A kind of compound of Automatic Control stirs the stirring feeding method of feed device, comprises the steps:
1)The first stirring motor, the second stirring motor, feeding engine and impulse oscillation device are first set in PLC Actuation time and operating frequency;
2)Turn on the power, PLC controls the first stirring motor and the action of the second stirring motor, the first stirring motor will The material stirring at middle part is uniform in agitator tank, and the second stirring motor is uniform by the material stirring of agitator tank inner side edge;
3)After the mixing time for setting has been arrived, PLC controls the first stirring motor and the second stirring motor to stop Stop is made, and then controls electrically operated valve to open discharging;
4)PLC controls feeding engine and the action of impulse oscillation device simultaneously, and the compound for stirring passes through feed pipe It is pumped into hopper with feeding, compound is entered in melt extruder by self gravitation effect, from tremie pipe, impulse oscillation The impulse oscillation of device, can prevent compound to be deposited in hopper, it is ensured that blanking is unblocked, so as to ensure that feeding stabilization can Lean on.
The utility model high degree of automation, can be saved labour turnover, and reduce labor strength, and agitating device is adopted With the material in the middle part of the first stirring motor and the stirring of the first stirring vane, stirred using the second stirring motor and the second stirring vane The material of side so that the material of its middle part and side can stir, and stirring efficiency is higher, and mixing effect is more preferable, and Agitator tank load can be adjusted;Feed mechanism is set directly at the top of melt extruder, is made using compound self gravitation With falling into melt extruder, be not only simple in structure, energy consumption it is small, and floor space is small, and blanking is assisted using impulse oscillation device, Compound can be prevented to be deposited in hopper, it is ensured that blanking is unblocked, so as to ensure that feeding is reliable and stable.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is circuit control block diagram of the present utility model;
1. agitator tank in figure, 2. top cover, 3. the first stirring motor, 4. discharging opening, 5. transition conduit, 6. handwheel, 7. rotating shaft, 8. Second stirring motor, 9. the first motor rack, 10. the second motor rack, 11. tight locking buttons, 12. hinged seats, 13. stirring supports, 14. Support ring, 15. feed pipes, 16. feeding engines, 17. flowmeters, 18. feeding pipe sleeves, 19. support chips, 20. electrical control cubicles, 21. blanking bench, 22. hoppers, 23. columns, 24. top frames, 25. underframes, 26. universal wheels, 27. impulse oscillation devices, 28. times material through hole, 29. blankings Pipe, 210. feed openings, 211. buffering slope sections, 212. flangings, 213. turning rolls, 214. contiguous blocks.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings, but is not that model is protected to the utility model The limitation enclosed.
As illustrated in fig. 1 and 2, the compound stirring feed device of a kind of Automatic Control, including on melt extruder The blanking bench 21 of side, the rabbling mechanism on blanking bench 21, cutting agency and electrical control cubicles 20.Rabbling mechanism includes agitator tank 1st, stirring support 13, be arranged on the bottom of agitator tank 1 the first stirring motor 3, connection the first stirring motor 3 the first agitating shaft and First stirring vane, the top cover 2 for being arranged on the top of agitator tank 1 and the discharging opening 4 for being arranged on the side lower part of agitator tank 1 one.Agitator tank 1 Side is provided with the second stirring motor 8, the second agitating shaft and second stirring vane of stirring side material.Second stirring vane is located at The interior side of agitator tank 1, the minimum point of the second stirring vane is located at the peak top of the first stirring vane, is set at discharging opening 4 There is flow control device.Flow control device includes transition conduit 5, handwheel 6, rotating shaft 7 and the Flow-rate adjustment being arranged in transition conduit 5 Valve block, discharging opening 4 is located at the downside of transition conduit 5, and handwheel 6 and the control flow control valve block of rotating shaft 7 adjust the size of discharging opening 4.Stir Support 13 is mixed for tripod, including three three web beams for supporting batter posts and being fixed between three support batter post bottoms, Every support batter post bottom is provided with bracing ring 14, supports the height of batter post more than the length of the first stirring motor 3.First stirring electricity Machine 3 is fixed in the middle of the bottom of agitator tank 1 by the first motor rack 9, and the second stirring motor 8 is fixed on by the second motor rack 10 and stirred Mix the side of tank 1.Top cover 2 is hinged on the top side of agitator tank 1 by a hinged seat 12, and the top opposite side of agitator tank 1 is provided with cooperation The tight locking button 11 of top cover 2.
Cutting agency includes hopper 22 and blanking support.Blanking bench 21 is provided with the lower material through hole for coordinating hopper 22 28, the bottom of hopper 22 is provided with the feed opening 210 for coordinating lower material through hole 28, and the bottom of feed opening 210 is connected with a tremie pipe 29, under Expects pipe 29 is penetrated in lower material through hole 28, and diameter and the external diameter of tremie pipe 29 of lower material through hole 28 match, outside the bottom of hopper 22 Side is provided with an impulse oscillation device 27, and the bottom of tremie pipe 29 is connected with the charging aperture of melt extruder.Blanking support includes top frame 24th, underframe 25 and four root posts 23 being arranged between top frame 24 and underframe 25, the top of hopper 22 are arranged in top frame 24, under 22 4 side angle sides of hopper top is fixed on four root posts 23.The top of hopper 22 is provided with flanging 212, and flanging 212 is welded It is connected in top frame 24, the bottom of hopper 22 is buffering slope section 211, feed opening 210 is fixed in buffering slope section 211 bottom Between, linked together by two pieces of contiguous blocks 20 between tremie pipe 29 and feed opening 210.Buffering slope section 211 includes that four are delayed Inclined-plane is rushed, impulse oscillation device 27 is fixed therein buffering inclined-plane outside.A universal wheel is equipped with per the bottom of root post 23 26, universal wheel 26 is arranged on the bottom of column 23 by turning rolls 213.
Discharging opening 4 connects hopper 22 by a feed pipe 15, and feed pipe 15 is provided with feeding engine 16, is set at discharging opening 4 There is electrically operated valve 215.
The top side of hopper 22 is provided with feeding pipe sleeve 18, and the one end of feed pipe 15 reaches hopper after passing through feeding pipe sleeve 18 22 bottoms, feeding pipe sleeve 18 is connected to the top of hopper 22 by two support chips 19, and feeding engine 16 is provided with flowmeter 17.
It is provided with PLC in electrical control cubicles 20, PLC connects the first stirring motor 3, the second stirring motor 8, electronic Valve 215, feeding engine 16 and impulse oscillation device 27.
When the utility model is used, blanking support and hopper are first moved to the lower material through hole top of blanking bench, used With the charging aperture of melt extruder be connected feed opening by tremie pipe.
The course of work of the present utility model comprises the steps:
1)The first stirring motor, the second stirring motor, feeding engine and impulse oscillation device are first set in PLC Actuation time and operating frequency;
2)Turn on the power, PLC controls the first stirring motor and the action of the second stirring motor, the first stirring motor will The material stirring at middle part is uniform in agitator tank, and the second stirring motor is uniform by the material stirring of agitator tank inner side edge(Material passes through The stirring of the first stirring vane is in flow regime in agitator tank, therefore in the second paddle in agitator tank interior side Piece just can be uniform by the side material stirring for flowing);
3)After the mixing time for setting has been arrived, PLC controls the first stirring motor and the second stirring motor to stop Stop is made, and then controls electrically operated valve to open discharging;
4)PLC controls feeding engine and the action of impulse oscillation device simultaneously, and the compound for stirring passes through feed pipe It is pumped into hopper with feeding, compound is entered in melt extruder by self gravitation effect, from tremie pipe, impulse oscillation The impulse oscillation of device, can prevent compound to be deposited in hopper, it is ensured that blanking is unblocked, so as to ensure that feeding stabilization can Lean on.
Blanking bench of the present utility model can be located at the larger support platform of an area above melt extruder(Phase When in a floor), blanking bench do not account for melt extruder same layer floor area.
The utility model instead of original artificial control rabbling mechanism action, after material stirring is complete, then artificial control discharging, Feeding engine is opened manually, material is sent in hopper from agitator tank, in addition it is also necessary to impulse oscillation device is opened manually, greatlys save Human resources, reduce labor strength.

Claims (9)

1. a kind of compound of Automatic Control stirs feed device, it is characterised in that:It includes being located at melt extruder top Blanking bench, the rabbling mechanism on blanking bench, cutting agency and electrical control cubicles, the rabbling mechanism includes agitator tank, stirs The first stirring motor, the first agitating shaft of the first stirring motor of connection and the first stirring for mix support, being arranged on stirring pot bottom Blade, the top cover being arranged at the top of agitator tank and the discharging opening of the side lower part of agitator tank one is arranged on, the agitator tank side is provided with The second stirring motor, the second agitating shaft and second stirring vane of side material are stirred, second stirring vane is located at stirring Tank interior side, the minimum point of the second stirring vane is located at the peak top of the first stirring vane, and the discharge outlet is provided with Flow control device;The cutting agency includes hopper and blanking support, and the blanking bench is provided with cooperation hopper Material through hole, the hopper bottom is provided with the feed opening for coordinating lower material through hole, and the feed opening bottom is connected with a tremie pipe, institute State tremie pipe to penetrate in lower material through hole, diameter and the external diameter of tremie pipe of the lower material through hole match, the hopper bottom Outside is provided with an impulse oscillation device, and the discharging opening connects hopper by a feed pipe, and the feed pipe is provided with feeding engine, The discharge outlet is provided with electrically operated valve, and the bottom of the tremie pipe is connected with the charging aperture of melt extruder;The electrical control cubicles Inside be provided with PLC, the PLC connect the first stirring motor, the second stirring motor, electrically operated valve, feeding engine and Impulse oscillation device.
2. a kind of compound of Automatic Control according to claim 1 stirs feed device, it is characterised in that:Under described Hopper top side is provided with feeding pipe sleeve, and described feed pipe one end reaches hopper bottom, the feeding after passing through feeding pipe sleeve Pipe sleeve is connected to hopper top by two support chips, and the feeding engine is provided with flowmeter.
3. a kind of compound of Automatic Control according to claim 1 stirs feed device, it is characterised in that:The stream Amount governor motion includes transition conduit, handwheel, rotating shaft and the flow control valve block being arranged in transition conduit, and the discharging opening was located at Pipe downside is crossed, the handwheel and rotating shaft control flow control valve block adjust the size of discharging opening.
4. a kind of compound of Automatic Control according to claim 1 stirs feed device, it is characterised in that:It is described to stir Support is mixed for tripod, including three three web beams for supporting batter posts and being fixed between three support batter post bottoms, often Root support batter post bottom is provided with bracing ring, the length of the height more than the first stirring motor of the support batter post.
5. a kind of compound of Automatic Control according to claim 3 stirs feed device, it is characterised in that:Described One stirring motor is fixed in the middle of stirring pot bottom by the first motor rack, and second stirring motor is solid by the second motor rack It is scheduled on agitator tank side.
6. a kind of compound of Automatic Control according to claim 1 stirs feed device, it is characterised in that:The top Lid is hinged on agitator tank top side by a hinged seat, and agitator tank top opposite side is provided with the tight locking button for coordinating top cover.
7. a kind of compound of Automatic Control according to claim 1 stirs feed device, it is characterised in that:Under described Material support includes top frame, underframe and four root posts being arranged between top frame and underframe, and the hopper top is arranged on top frame On, four side angle sides of hopper top is fixed on four root posts.
8. a kind of compound of Automatic Control according to claim 7 stirs feed device, it is characterised in that:Under described Hopper top is provided with flanging, and the flanging is welded in top frame, and the hopper bottom is buffering slope section, the blanking Mouth is fixed in the middle of buffering slope section bottom, is linked together by two pieces of contiguous blocks between the tremie pipe and feed opening.
9. a kind of compound of Automatic Control according to claim 8 stirs feed device, it is characterised in that:It is described slow Rushing slope section includes four buffering inclined-planes, and the impulse oscillation device is fixed therein buffering inclined-plane outside;Per root post bottom Portion is equipped with a universal wheel, and the universal wheel is arranged on column bottom by turning rolls.
CN201621329064.7U 2016-12-06 2016-12-06 A kind of compound stirring feed device of Automatic Control Active CN206295841U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621329064.7U CN206295841U (en) 2016-12-06 2016-12-06 A kind of compound stirring feed device of Automatic Control

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621329064.7U CN206295841U (en) 2016-12-06 2016-12-06 A kind of compound stirring feed device of Automatic Control

Publications (1)

Publication Number Publication Date
CN206295841U true CN206295841U (en) 2017-07-04

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Application Number Title Priority Date Filing Date
CN201621329064.7U Active CN206295841U (en) 2016-12-06 2016-12-06 A kind of compound stirring feed device of Automatic Control

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110483218A (en) * 2019-08-19 2019-11-22 浏阳市真工机械制造有限公司 A kind of all-in-one machine of the intelligent mixing automatically of black powder, upper damp, die-filling film-making

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110483218A (en) * 2019-08-19 2019-11-22 浏阳市真工机械制造有限公司 A kind of all-in-one machine of the intelligent mixing automatically of black powder, upper damp, die-filling film-making
CN110483218B (en) * 2019-08-19 2024-04-26 浏阳市真工机械制造有限公司 Intelligent automatic mixing, dampening and die filling tablet-making integrated machine for black powder

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20190108

Address after: 311115 Fengdu village, Pingyao Town, Yuhang District, Hangzhou, Zhejiang

Patentee after: HANGZHOU JICHENG PLASTIC POWDER CO., LTD.

Address before: 311115 Maoyuanling Station, Yaobei Village, Yuhang District, Hangzhou City, Zhejiang Province

Patentee before: Hangzhou chanz plastic powder Co. Ltd.