CN206286405U - The simple punching die of beam pipe - Google Patents

The simple punching die of beam pipe Download PDF

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CN206286405U
CN206286405U CN201621376796.1U CN201621376796U CN206286405U CN 206286405 U CN206286405 U CN 206286405U CN 201621376796 U CN201621376796 U CN 201621376796U CN 206286405 U CN206286405 U CN 206286405U
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die
positioning
punch
mold
hole
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王文江
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Shenyang Huaxing Machinery Industry Co Ltd
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Shenyang Huaxing Machinery Industry Co Ltd
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Abstract

本实用新型涉及加工模具技术领域,尤其涉及横梁管简易冲孔模具。包括压力源、模具和工作台,所述模具包括模柄总成、凸模总成、凸模导向凹模定位块和凹模;压力源为冲压设备滑块,滑块下端设有一模柄固定孔,模柄总成通过此固定孔与压力源固定连接;模柄总成下表面设有两个带有穿轴孔的立板,模柄总成的两个立板之间夹有凸模总成上表面突出的立板且通过销轴滑动连接,此模具改变了长管不能冲孔只能用铣床铣管孔又慢又累的现状,不但生产效率能提高,尺寸精度高、加工后能达到技术要求,适用性强,并且能减轻劳动强度。

The utility model relates to the technical field of processing molds, in particular to a simple punching mold for beam tubes. It includes a pressure source, a mold and a workbench. The mold includes a die handle assembly, a punch assembly, a punch guide die positioning block and a die; the pressure source is a stamping equipment slider, and a die handle is fixed at the lower end of the slider The die handle assembly is fixedly connected with the pressure source through this fixing hole; the lower surface of the die handle assembly is provided with two vertical plates with shaft holes, and a punch is sandwiched between the two vertical plates of the die handle assembly. The protruding vertical plate on the upper surface of the assembly is connected by sliding pins. This mold changes the current situation that the long tube cannot be punched and can only be milled with a milling machine, which is slow and tiring. Not only the production efficiency can be improved, but the dimensional accuracy is high. It can meet the technical requirements, has strong applicability, and can reduce labor intensity.

Description

横梁管简易冲孔模具Simple punching die for beam tube

技术领域technical field

本实用新型涉及加工模具技术领域,尤其涉及横梁管简易冲孔模具。The utility model relates to the technical field of processing molds, in particular to a simple punching mold for beam tubes.

背景技术Background technique

钢管横梁是机械类、汽车类的常用零部件,通常用于安装车架或车身的,起连接稳固的作用,在钢管横梁上设有孔,传统的钢管横梁是采用钻孔或铣孔加工的方法,这种制作方法需要制作专用的钻孔夹具和铣孔夹具 ,加工效率较低,劳动强度大,而且质量难以保证,尺寸不能满足技术要求。The steel pipe beam is a common part of machinery and automobiles. It is usually used to install the frame or body, and it plays a role in stabilizing the connection. There are holes on the steel pipe beam. The traditional steel pipe beam is processed by drilling or milling. Method, this manufacturing method needs to make special-purpose drilling jig and milling jig, processing efficiency is low, labor intensity is high, and quality is difficult to guarantee, and size cannot meet technical requirements.

发明内容Contents of the invention

本实用新型解决的问题是提供横梁管简易冲孔模具。The problem solved by the utility model is to provide a simple punching die for the beam tube.

为解决上述技术问题,本实用新型采用的一个技术方案是:In order to solve the problems of the technologies described above, a technical solution adopted by the utility model is:

横梁管简易冲孔模具,其包括压力源、模具和工作台,所述模具包括模柄总成、凸模总成、凸模导向凹模定位块和凹模;压力源为冲压设备滑块,滑块下端设有一模柄固定孔,模柄总成通过此固定孔与压力源固定连接;模柄总成下表面设有两个带有穿轴孔的立板,模柄总成的两个立板之间夹有凸模总成上表面突出的立板且通过销轴滑动连接;A simple punching die for a beam tube, which includes a pressure source, a die and a workbench. The die includes a handle assembly, a punch assembly, a punch guiding die positioning block and a die; the pressure source is a stamping equipment slider, There is a mold handle fixing hole at the lower end of the slider, through which the mold handle assembly is fixedly connected with the pressure source; the lower surface of the mold handle assembly is provided with two vertical plates with shaft holes, and the two The vertical plate protruding from the upper surface of the punch assembly is sandwiched between the vertical plates and is slidably connected by pin shafts;

凸模导向凹模定位块上设有凸模总成上的凸模能够插入的导向孔,凸模导向凹模定位块4前后侧面上设有放入凹模的定位孔,左右两侧面上各设有一凹槽,两个凹槽分别通过压板与工作台固定连接;The punch guide die positioning block is provided with a guide hole that the punch on the punch assembly can be inserted into. The punch guide die positioning block 4 is provided with positioning holes for putting in the die on the front and rear sides. There is a groove, and the two grooves are fixedly connected to the worktable through the pressure plate;

凸模导向凹模固定块前侧面与定位托板垂直固定连接,定位托板的托板座上安装若干个定位板,每个定位板上设有定位用通孔,工件卡子为定位套与定位板固接总成,工件卡子的定位套上设有用于夹紧工件的夹紧螺栓,工件卡子的定位板上设有定位用通孔,定位板的定位用通孔与工件卡子的定位用通孔通过定位销连接,工件卡子的定位套套口与凸模导向凹模定位块的定位孔水平对应;The front side of the convex mold guiding die fixed block is vertically fixedly connected with the positioning pallet, and several positioning plates are installed on the pallet seat of the positioning pallet, each positioning plate is provided with a through hole for positioning, and the workpiece clamp is a positioning sleeve and a positioning Plate fixing assembly, the positioning sleeve of the workpiece clip is provided with clamping bolts for clamping the workpiece, the positioning plate of the workpiece clip is provided with a through hole for positioning, and the positioning through hole of the positioning plate is connected with the positioning hole of the workpiece clip. The holes are connected by positioning pins, and the positioning sleeve of the workpiece clip corresponds horizontally to the positioning hole of the positioning block of the punch guiding die;

凸模导向凹模固定块后侧面与凹模连接板托板垂直固定连接,凹模连接板托板上设有尾部托垫板,凹模通过凹模连接板固定在尾部托垫板上以固定凹模的位置。The rear side of the convex mold guides the concave mold fixing block and the supporting plate of the die connecting plate is vertically fixedly connected. Die position.

所述凹模为实心圆柱体,其一端与凹模连接板焊接,柱体中心对应凸模导向凹模定位块的导向孔位置设有凹模刃口,与凹模刃口对应的实心圆柱体另一侧设有漏废料豁口,工件套在凹模上进行冲孔。The die is a solid cylinder, one end of which is welded to the die connecting plate, and the center of the cylinder corresponds to the position of the guide hole where the punch guides the die positioning block to be provided with a die edge, and the solid cylinder corresponding to the die edge The other side is provided with a waste leakage gap, and the workpiece is set on the die for punching.

本实用新型的有益效果是:与现有技术相比,此模具改变了长管不能冲孔只能用铣床铣管孔又慢又累的现状,不但生产效率能提高,尺寸精度高、加工后能达到技术要求,适用性强,并且能减轻劳动强度。The beneficial effects of the utility model are: compared with the prior art, the mold changes the current situation that the long pipe cannot be punched and can only be milled with a milling machine, which is slow and tiring. It can meet technical requirements, has strong applicability, and can reduce labor intensity.

附图说明Description of drawings

图1为本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;

1、压力源;2、模柄总成;3、凸模总成;4、凸模导向凹模定位块;5、凹模;6、工件;7、工件卡子;8、定位板托;9、定位板;10、凹模连接板;11、凹模连接板托板;12、尾部托垫板;13、工作台。1. Pressure source; 2. Die handle assembly; 3. Punch die assembly; 4. Punch guide die positioning block; 5. Die die; 6. Workpiece; 7. Workpiece clip; , Positioning plate; 10, Die connecting plate; 11, Die connecting plate supporting plate; 12, Tail supporting plate; 13, Working table.

具体实施方式detailed description

为了更清楚地表述本实用新型,下面结合附图对本实用新型作进一步地描述。In order to describe the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings.

横梁管简易冲孔模具,其包括压力源1、模具和工作台13,其特征在于:所述模具包括模柄总成2、凸模总成3、凸模导向凹模定位块4和凹模5;压力源1为冲压设备滑块,滑块下端设有一模柄固定孔,模柄总成2通过此固定孔与压力源1固定连接;模柄总成2下表面设有两个带有穿轴孔的立板,模柄总成2的两个立板之间夹有凸模总成3上表面突出的立板且通过销轴滑动连接;A simple punching die for a beam tube, which includes a pressure source 1, a die and a workbench 13, and is characterized in that the die includes a handle assembly 2, a punch assembly 3, a punch guiding die positioning block 4 and a die 5. The pressure source 1 is the slider of the stamping equipment. There is a mold handle fixing hole at the lower end of the slider. The mold handle assembly 2 is fixedly connected with the pressure source 1 through this fixing hole; the lower surface of the mold handle assembly 2 is provided with two The vertical plate passing through the shaft hole, the vertical plate protruding from the upper surface of the punch assembly 3 is sandwiched between the two vertical plates of the mold handle assembly 2 and is slidably connected by a pin shaft;

凸模导向凹模定位块4上设有凸模总成3上的凸模能够插入的导向孔,凸模导向凹模定位块4前后侧面上设有放入凹模5的定位孔,左右两侧面上各设有一凹槽,两个凹槽分别通过压板与工作台13固定连接;The punch guide die positioning block 4 is provided with a guide hole that the punch on the punch assembly 3 can be inserted into. Each side is provided with a groove, and the two grooves are respectively fixedly connected with the workbench 13 through the pressing plate;

凸模导向凹模固定块4前侧面与定位托板8垂直固定连接,定位托板8的托板座上安装若干个定位板9,每个定位板9上设有定位用通孔,工件卡子7为定位套与定位板固接总成,工件卡子7的定位套上设有用于夹紧工件6的夹紧螺栓,工件卡子7的定位板上设有定位用通孔,定位板9的定位用通孔与工件卡子7的定位用通孔通过定位销连接,工件卡子7的定位套套口与凸模导向凹模定位块4的定位孔水平对应;The front side of the convex mold guiding concave mold fixing block 4 is vertically fixedly connected with the positioning pallet 8, and several positioning plates 9 are installed on the pallet seat of the positioning pallet 8, and each positioning plate 9 is provided with a through hole for positioning, and a workpiece clip 7 is the fixing assembly of the positioning sleeve and the positioning plate. The positioning sleeve of the workpiece clip 7 is provided with a clamping bolt for clamping the workpiece 6. The positioning plate of the workpiece clip 7 is provided with a through hole for positioning. The positioning of the through hole and the workpiece clamp 7 is connected with the positioning pin through the through hole, and the positioning sleeve socket of the workpiece clamp 7 is horizontally corresponding to the positioning hole of the punch guiding die positioning block 4;

凸模导向凹模固定块4后侧面与凹模连接板托板11垂直固定连接,凹模连接板托板11上设有尾部托垫板12,凹模5通过凹模连接板10固定在尾部托垫板12上以固定凹模5的位置。The rear side of the convex mold guiding concave mold fixing block 4 is vertically fixedly connected with the die connecting plate supporting plate 11. The die connecting plate supporting plate 11 is provided with a tail support plate 12, and the die 5 is fixed on the tail through the die connecting plate 10 On the backing plate 12 to fix the position of the die 5.

所述凹模5为实心圆柱体,其一端与凹模连接板10焊接,柱体中心对应凸模导向凹模定位块4的导向孔位置设有凹模刃口,与凹模刃口对应的实心圆柱体另一侧设有漏废料豁口,工件6套在凹模5上进行冲孔The die 5 is a solid cylinder, one end of which is welded with the die connecting plate 10, and the center of the cylinder corresponds to the guide hole position of the punch guide die positioning block 4 to be provided with a die edge, corresponding to the die edge The other side of the solid cylinder is provided with a waste leakage gap, and the workpiece 6 is set on the die 5 for punching

模具装夹过程:(1):将模柄总成2固定在压力源1上。(2):将凸模总成3之凸模插入凸模导向凹模固定板4的导向孔中。(3):确定好4的位置(以凸模总成3与模柄总成2的装配位置为准)后,再将凸模总成3和模柄总成2用销轴(滑动配合)连接在一起.同时将4固定在工作台13上。(4):将凹模5插入4的定位孔中,拔掉模柄总成2 和凸模总成3 的连接销轴,让凸模下行插入凹模的刃口中(起到定位作用),此时用螺栓在凹模总成(凹模5一端与凹模连接板10焊接)尾部穿过垫板12将凹模总成尾部固定在凹模连接板托11上。此时已完成模具装夹。Mold clamping process: (1): Fix the mold handle assembly 2 on the pressure source 1. (2): Insert the punch of the punch assembly 3 into the guide hole of the punch guiding die fixing plate 4 . (3): After determining the position of 4 (based on the assembly position of the punch assembly 3 and the handle assembly 2), then use the pin shaft (sliding fit) between the punch assembly 3 and the handle assembly 2 Connect together. Fix 4 on the workbench 13 at the same time. (4): Insert the die 5 into the positioning hole of 4, pull out the connecting pin shaft of the handle assembly 2 and the punch assembly 3, let the punch go down and insert it into the cutting edge of the die (for positioning), Now pass the backing plate 12 at the tail of the die assembly (one end of the die 5 is welded with the die connecting plate 10) with a bolt to fix the tail of the die assembly on the die connecting plate holder 11. At this point, the mold clamping has been completed.

冲压过程:Stamping process:

(1):将工件6(横梁管)插入工件卡子7的定位孔中拧紧夹紧螺栓,使钢管固定在工件卡子7上,(直到此管各孔全部冲完再拧开7的夹紧螺栓卸掉工件)。(1): Insert the workpiece 6 (beam tube) into the positioning hole of the workpiece clamp 7 and tighten the clamping bolt, so that the steel pipe is fixed on the workpiece clamp 7 (unscrew the clamping bolt 7 until all the holes of the tube are punched out) remove the workpiece).

(2):将固定好的工件插入4的凹模定位孔中套在凹模上,旋转推拉工件卡子7使其上的定位孔与定位板托8上的定位板9中的其一(定位板9的数量由冲孔数量决定)上的定位孔重合后插入定位销。此时已确定好管子上的第一个孔的冲孔位置。(2): Insert the fixed workpiece into the die positioning hole of 4 and put it on the die, rotate and push and pull the workpiece clip 7 to make the positioning hole on it and one of the positioning plate 9 on the positioning plate holder 8 (positioning The quantity of plate 9 is determined by the number of punching holes) and inserts the positioning pins after the positioning holes coincide. At this point the punching position for the first hole on the pipe has been determined.

(3):踏下踏板或按钮使压力源1下行将凸模总成3沿凸模导向凹模定位块4的导向向下冲透工件管壁进入凹模5的刃口中,之后,压力源自动上行,带动凸模总成3脱离凹模5的刃口和工件管壁,回到凸模导向凹模定位块4的导向孔的上部位置(在冲孔过程中,凸模下行和上行都不脱离4的导向孔)。重复上面动作可完成孔2、孔3或孔几的冲孔过程。(3): Depress the pedal or button to make the pressure source 1 go down, and the punch assembly 3 will penetrate the workpiece tube wall and enter the cutting edge of the die 5 along the guide of the punch to the die positioning block 4. After that, the pressure source Automatically upward, driving the punch assembly 3 to break away from the cutting edge of the die 5 and the tube wall of the workpiece, and return to the upper position of the guide hole of the punch guiding the die positioning block 4 (during the punching process, the punch goes down and up. not detached from the guide hole of 4). Repeat the above action to complete the punching process of hole 2, hole 3 or several holes.

以上对本实用新型创造的实施例进行了详细说明,但所述内容仅为本实用新型创造的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型创造范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。The embodiments of the utility model are described above in detail, but the content described is only a preferred embodiment of the utility model and cannot be considered as limiting the implementation scope of the utility model. All equal changes and improvements made according to the scope of creation of the utility model should still belong to the scope covered by this patent.

Claims (2)

1.横梁管简易冲孔模具,其包括压力源、模具和工作台,其特征在于:所述模具包括模柄总成、凸模总成、凸模导向凹模定位块和凹模;压力源为冲压设备滑块,滑块下端设有一模柄固定孔,模柄总成通过此固定孔与压力源固定连接;模柄总成下表面设有两个带有穿轴孔的立板,模柄总成的两个立板之间夹有凸模总成上表面突出的立板且通过销轴滑动连接;1. A simple punching die for a beam tube, which includes a pressure source, a mold and a workbench, and is characterized in that: the die includes a mold handle assembly, a punch assembly, a punch guiding die positioning block and a die; the pressure source It is a slider for stamping equipment. There is a mold handle fixing hole at the lower end of the slider. The mold handle assembly is fixedly connected with the pressure source through this fixing hole; A protruding vertical plate on the upper surface of the punch assembly is sandwiched between the two vertical plates of the handle assembly and is slidably connected by a pin shaft; 凸模导向凹模定位块上设有凸模总成上的凸模能够插入的导向孔,凸模导向凹模定位块前后侧面上设有放入凹模的定位孔,左右两侧面上各设有一凹槽,两个凹槽分别通过压板与工作台固定连接;The positioning block of the punch guide die is provided with a guide hole into which the punch on the punch assembly can be inserted. There is a groove, and the two grooves are fixedly connected to the worktable through the pressure plate; 凸模导向凹模固定块前侧面与定位托板垂直固定连接,定位托板的托板座上安装若干个定位板,每个定位板上设有定位用通孔,工件卡子为定位套与定位板固接总成,工件卡子的定位套上设有用于夹紧工件的夹紧螺栓,工件卡子的定位板上设有定位用通孔,定位板的定位用通孔与工件卡子7的定位用通孔通过定位销连接,工件卡子的定位套套口与凸模导向凹模定位块4的定位孔水平对应;The front side of the convex mold guiding die fixed block is vertically fixedly connected with the positioning pallet, and several positioning plates are installed on the pallet seat of the positioning pallet, each positioning plate is provided with a through hole for positioning, and the workpiece clamp is a positioning sleeve and a positioning Plate fixing assembly, the positioning sleeve of the workpiece clamp is provided with clamping bolts for clamping the workpiece, the positioning plate of the workpiece clamp is provided with a positioning through hole, the positioning through hole of the positioning plate and the positioning of the workpiece clamp 7 The through holes are connected by positioning pins, and the positioning sleeve of the workpiece clip corresponds horizontally to the positioning hole of the positioning block 4 of the punch guiding die; 凸模导向凹模固定块后侧面与凹模连接板托板垂直固定连接,凹模连接板托板上设有尾部托垫板,凹模通过凹模连接板固定在尾部托垫板上以固定凹模的位置。The rear side of the convex mold guides the concave mold fixing block and the supporting plate of the die connecting plate is vertically fixedly connected. Die position. 2.按权利要求1所述横梁管简易冲孔模具,其特征在于:所述凹模为实心圆柱体,其一端与凹模连接板焊接,柱体中心对应凸模导向凹模定位块的导向孔位置设有凹模刃口,与凹模刃口对应的实心圆柱体另一侧设有漏废料豁口,工件套在凹模上进行冲孔。2. The simple punching die for the beam pipe according to claim 1 is characterized in that: the die is a solid cylinder, one end of which is welded to the connecting plate of the die, and the center of the cylinder corresponds to the guide of the punch guide die positioning block The hole position is provided with a cutting edge of the die, and the other side of the solid cylinder corresponding to the cutting edge of the die is provided with a waste leakage gap, and the workpiece is set on the die for punching.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604427A (en) * 2018-10-22 2019-04-12 安徽杰航不锈钢装饰工程有限公司 A kind of pipes processing method of high-precision punching
CN115229049A (en) * 2022-09-19 2022-10-25 启东市海生冲压件有限公司 Straightening and punching processing technology of hardware

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604427A (en) * 2018-10-22 2019-04-12 安徽杰航不锈钢装饰工程有限公司 A kind of pipes processing method of high-precision punching
CN115229049A (en) * 2022-09-19 2022-10-25 启东市海生冲压件有限公司 Straightening and punching processing technology of hardware

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