CN206284376U - A kind of online failure detector of ZJ116 cigarette machines MAX glue pumps - Google Patents
A kind of online failure detector of ZJ116 cigarette machines MAX glue pumps Download PDFInfo
- Publication number
- CN206284376U CN206284376U CN201621284383.0U CN201621284383U CN206284376U CN 206284376 U CN206284376 U CN 206284376U CN 201621284383 U CN201621284383 U CN 201621284383U CN 206284376 U CN206284376 U CN 206284376U
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- proximity switch
- glue
- gear disk
- failure detector
- gear
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Abstract
The utility model discloses a kind of online failure detector of ZJ116 cigarette machines MAX glue pumps, including the first gear disk, second gear disk, static relay, PLC, alarm, remote controllers and the first proximity switch and the second proximity switch that are separately mounted on existing first glue pump and the second glue pump output shaft, described the first proximity switch and the second proximity switch is respectively facing the gear of first gear disk and second gear disk.The utility model on existing glue pump output shaft by installing toothed disc additional, then frequency signal is converted to eating wheel disc rotating speed by proximity switch, so as to whether normal to judge the working condition of glue pump, realize the real-time detection to glue suction pump and alarm, when avoiding glue pump and breaking down, equipment unit still runs, so as to cause glue to lack situation about being overflowed with glue.The utility model not only greatly reduces the consumption of maintenance of equipment time and raw and auxiliary material, eliminates hidden danger of quality, and ensure that the running efficiency of equipment.
Description
Technical field
The utility model is related to leaf tobacco production equipment technical field, more particularly to a kind of ZJ116 cigarette machines MAX glue pumps to exist
Line failure detector.
Background technology
At present, PROTOS2-2 cigarette machines unit from introduce China since, often absorbing improvement by Changde cigarette machine turns into
ZJ116 types, are increasingly becoming main force's production type of China's tobacco business, and the unit design production capacity is per minute 16000
Branch.But found in actual moving process, when two glue pumps of ZJ116 cigarette machine MAX glue circulations occur stuck
And alarm free, cause MAX glue pot starved water or glue to overflow, cause the waste of serious hidden danger of quality and raw and auxiliary material；Together
When, due to the feedback of fault-free information, when causing to break down, it is impossible to judge electric fault or mechanical breakdown immediately,
Maintenance time extends, so as to influence the efficiency of equipment operation.
Utility model content
The purpose of this utility model is to provide a kind of online failure detector of ZJ116 cigarette machines MAX glue pumps, can be right
Glue pump working condition carries out real-time monitoring, find failure can and alarm.
The technical solution adopted in the utility model is：
A kind of online failure detector of ZJ116 cigarette machines MAX glue pumps, including it is separately mounted to existing first glue pump
With the first gear disk on the second glue pump output shaft, second gear disk, static relay, PLC, alarm, for long-range control
The remote controllers of ZJ116 cigarette machines start and stop processed and be separately positioned on first gear disk, second gear disk side first approach
Switch and the second proximity switch, described the first proximity switch and the second proximity switch are respectively facing first gear disk and the second tooth
The gear of wheel disc, the first described proximity switch and the output end of the second proximity switch connect static relay input respectively,
The output end of static relay connects the input of PLC, the output end connection alarm and the input of remote controllers of PLC.
Described first gear disk, the number of teeth of second gear disk are 30.
Described proximity switch is positive-negative-positive proximity switch.
Described static relay uses SCHMERSAL FWS3505C-2204 types.
Described PLC uses siemens PLC.
The utility model by installing toothed disc additional on existing glue pump output shaft, then by proximity switch to eating wheel
Whether disk rotating speed is converted to frequency signal, so as to normal to judge the working condition of glue pump, realize to glue suction pump
Real-time detection and alarm, it is to avoid when glue pump breaks down, equipment unit still runs, so as to cause the glue to lack and glue
The situation of spilling.The utility model not only greatly reduces the consumption of maintenance of equipment time and raw and auxiliary material, eliminates quality hidden
Suffer from, and ensure that the running efficiency of equipment.
Brief description of the drawings
Fig. 1 is schematic block circuit diagram of the present utility model.
Specific embodiment
As shown in figure 1, the utility model includes a kind of online failure detector of ZJ116 cigarette machines MAX glue pumps, including
It is separately mounted to first gear disk, second gear disk, static relay on existing first glue pump and the second glue pump output shaft
Device, PLC, alarm, the remote controllers for remote control ZJ116 cigarette machine start and stop and be separately positioned on first gear disk,
First proximity switch and the second proximity switch of second gear disk side, the first described proximity switch and the second proximity switch point
Not towards first gear disk and the gear of second gear disk, the first described proximity switch and the output end of the second proximity switch are divided
Static relay input is not connected, and the output end of static relay connects the input of PLC, the output end connection alarm of PLC
The input of device and remote controllers.
Described first gear disk, the number of teeth of second gear disk are 30, there is 30 teeth and 30 spaces above, and described connects
Nearly switch is positive-negative-positive proximity switch, and the rotational frequency for eating wheel disc is detected by positive-negative-positive proximity switch, and first, second can be made to connect
Nearly switch carries out high level output to static relay with a frequency 5HZ.Described static relay uses SCHMERSAL
FWS3505C-2204 types.Described PLC uses siemens PLC.
The utility model installs a toothed disc additional in the connecting shaft of existing each glue pump, installs 2 positive-negative-positives additional in addition
Proximity switch and a SCHMERSAL static relay of FWS3505C-2204 types, its input and output is by SIEMENS PLC S7-
200 controls, when glue suction pump has enable signal, during normal operation, two proximity switches carry out high level with a frequency 5HZ
Export to static relay；If frequency 5HZ suddenly disappears, relay does not receive signal, and glue pump has enable signal,
So now PLC thinks glue pump seizure by program, directly outputs signals on the far module of ZJ116 equipment
In stopping signal input point, take former car and carry stopping signal and shut down；If in one section of setting time, relay finds the height
Level input is less than 5HZ, then it is assumed that glue pump has blocking or not smooth suspicion, then signalling arrangement is arrived in PLC output
Alarm signal input point, alarm yellow information remind operative employee and mechanic.From there through installing additional, a kind of MAX glue pumps are online
Failure inspection side device has reached real-time detection and the alarm to glue suction pump.
Claims (5)
1. the online failure detector of a kind of ZJ116 cigarette machines MAX glue pumps, it is characterised in that：It is existing including being separately mounted to
First gear disk, second gear disk, static relay, PLC, alarm on first glue pump and the second glue pump output shaft,
For remote control ZJ116 cigarette machine start and stop remote controllers and be separately positioned on first gear disk, second gear disk side
The first proximity switch and the second proximity switch, described the first proximity switch and the second proximity switch be respectively facing first gear
The gear of disk and second gear disk, the first described proximity switch and the output end of the second proximity switch connect static relay respectively
Device input, the output end of static relay connects the input of PLC, output end connection alarm and the remote controllers of PLC
Input.
2. the online failure detector of ZJ116 cigarette machines MAX glue pumps according to claim 1, it is characterised in that：It is described
First gear disk, second gear disk the number of teeth be 30.
3. the online failure detector of ZJ116 cigarette machines MAX glue pumps according to claim 2, it is characterised in that：It is described
Proximity switch be positive-negative-positive proximity switch.
4. the online failure detector of ZJ116 cigarette machines MAX glue pumps according to claim 3, it is characterised in that：It is described
Static relay use SCHMERSAL FWS3505C-2204 types.
5. the online failure detector of ZJ116 cigarette machines MAX glue pumps according to claim 4, it is characterised in that：It is described
PLC use siemens PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621284383.0U CN206284376U (en) | 2016-11-28 | 2016-11-28 | A kind of online failure detector of ZJ116 cigarette machines MAX glue pumps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621284383.0U CN206284376U (en) | 2016-11-28 | 2016-11-28 | A kind of online failure detector of ZJ116 cigarette machines MAX glue pumps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206284376U true CN206284376U (en) | 2017-06-30 |
Family
ID=59099536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621284383.0U Active CN206284376U (en) | 2016-11-28 | 2016-11-28 | A kind of online failure detector of ZJ116 cigarette machines MAX glue pumps |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206284376U (en) |
-
2016
- 2016-11-28 CN CN201621284383.0U patent/CN206284376U/en active Active
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