CN206278856U - The large-scale reel steel wire ropes winding frock of ship lift - Google Patents
The large-scale reel steel wire ropes winding frock of ship lift Download PDFInfo
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- CN206278856U CN206278856U CN201621257919.XU CN201621257919U CN206278856U CN 206278856 U CN206278856 U CN 206278856U CN 201621257919 U CN201621257919 U CN 201621257919U CN 206278856 U CN206278856 U CN 206278856U
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- steel wire
- reel
- support shaft
- wire ropes
- ship lift
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Abstract
The utility model is related to a kind of ship lift large-scale reel steel wire ropes winding frock, is applied to ship elevator engineering technical field, its simple for production, flexible arrangement, safe efficient, reusable.The utility model includes wire rope roll disc carrier group and ground angle pulley group；Wire rope roll disc carrier group includes support shaft, support shaft stool, support bracing strut and overturn-preventing steel plate；Support bracing strut is fixed on overturn-preventing steel plate；Support shaft stool is fixed on support bracing strut；Support shaft is rotatably connected on support shaft stool；Ground angle pulley group includes pulley and pulley bracket, and pulley rotation is arranged on pulley bracket；Wire rope roll disc carrier group and ground angle pulley group are arranged on the balance heavy side of the safe reel of ship lift.
Description
Technical field
The utility model is related to a kind of large-scale reel steel wire ropes winding frock of ship lift, is applied to ship elevator engineering technology neck
Domain.
Background technology
Using full-balance, i.e. ship booster supporting compartment and weight of equipment to be offset by balance weight Chinese large-sized ship lift more,
Main lifting motor compensates only for unbalanced load, such as Chinese patent of Application No. 201210031912.6.In order to ensure extreme
The safety of ship lift system in the case of unbalance loading, steel wire rope winding type vertical ship lift is generally solved using multigroup brake is arranged
Certainly, thus such ship lift is provided with safe reel, system operation security is higher.This pattern ship lift Generally Recognized as safe reel it is big and
Driven without motor, wirerope diameter is thick, steel wire rope Unit Weight weight；It mounts and is wound up as one technological difficulties of ship elevator engineering.
At present, the reel steel wire ropes winding scenario for generally using is adopted for steel wire rope reel is put to the compartment top positioned at lower locking bit ship railway carriage or compartment
Coordinated with hoist engine and bridge crane and mounted rope traction to main equipment room reel from ship railway carriage or compartment compartment top；This scheme is installed
Efficiency is low, and security risk is high, and relies on big to hoisting facilities, and it is more to be affected by it working face, is also unfavorable for the duration of a project.
Utility model content
The purpose of this utility model is to overcome above shortcomings in the prior art, and provides a kind of structure design and close
The large-scale reel steel wire ropes winding frock of reason, simple for production, flexible arrangement, safe efficient, reusable ship lift.
The technical scheme in the invention for solving the above technical problem is：A kind of large-scale reel steel wire ropes winding of ship lift
Frock, it is characterised in that：Including wire rope roll disc carrier group and ground angle pulley group；Wire rope roll disc carrier group includes support
Axle, support shaft stool, support bracing strut and overturn-preventing steel plate；Support bracing strut is fixed on overturn-preventing steel plate；Support shaft stool
It is fixed on support bracing strut；Support shaft is rotatably connected on support shaft stool；Ground angle pulley group includes pulley and pulley
Support, pulley rotation is arranged on pulley bracket；Wire rope roll disc carrier group and ground angle pulley group are arranged on ship lift
The balance heavy side of safe reel.
The utility model is provided with described ground between safe reel and ground angle pulley group and sets off round log.
The utility model is provided with described ground lining between ground angle pulley group and wire rope roll disc carrier group
Support round log.
Support shaft stool described in the utility model is U-shaped.
Support bracing strut described in the utility model is A fonts.
Pulley transverse center described in the utility model overlaps with the safe reel transverse center of ship lift.
Chain wheel rope bottom radius described in the utility model is more than reel steel wire ropes radius.
Support bracing strut described in the utility model and support shaft stool are two, and left and right is set.
The utility model compared with prior art, with advantages below and effect：Reasonable in design, tool structure letter
It is single, it is simple for production, flexible arrangement is combined, place strong adaptability is safe, solves safe reel steel wire ropes main equipment room platform and twines
Around unpowered problem, all wirerope-windings of reel, and repeatable utilization can be once completed, it is adaptable to steel wire rope winding type liter
All kinds of reel steel wire ropes of ship machine are installed.
Brief description of the drawings
Fig. 1 is the structural representation that the utility model embodiment is matched somebody with somebody with safety coiling wound packages.
Fig. 2 is the structural representation that the utility model embodiment wire rope roll disc carrier group is faced.
Fig. 3 is the structural representation of the utility model embodiment wire rope roll disc carrier group side-looking.
Fig. 4 is the structural representation of the utility model embodiment ground angle pulley group side-looking.
Fig. 5 is the structural representation that the utility model embodiment ground angle pulley group is overlooked.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following examples are right
It is of the present utility model explanation and the utility model is not limited to following examples.
Referring to Fig. 1~Fig. 5, the utility model embodiment includes wire rope roll disc carrier group 2, the and of ground angle pulley group 3
Set off round log 4 in ground.
Safe reel 1 is designed as being applicable 4 reel steel wire ropes 5, and a diameter of 4m in the present embodiment；Reel steel wire ropes 5 are straight
Footpath is 64mm, single finished product gross weight about 5388Kg, net weight about 4546Kg.
Wire rope roll disc carrier group 2 includes support shaft 11, support shaft stool 12, support bracing strut 7 and overturn-preventing steel plate 8.
Overturn-preventing steel plate 8 is fixed on the ground, can directly be placed and be fixed on the ground, or be fixed by fixture.It is anti-
The width of steel plate 8 that topples should exceed the diameter of steel wire rope reel 6, more consolidate, and prevent from toppling.
Support bracing strut 7 is weldingly fixed on overturn-preventing steel plate 8.Support bracing strut 7 is A fonts, more firmly.Support shaft
Support 7 can be welded with I-steel, highly should be higher than that the radius of steel wire rope reel 6.
Support shaft stool 12 is weldingly fixed on support bracing strut 7.Support shaft stool 12 is U-shaped, facilitates support shaft 11 to put
Enter and take out.The cross section of support shaft stool 12 bottom is circular arc, and the cross sectional radius are more than the radius of support shaft 11, so
Support shaft 11 and can be put into rotation.
Support shaft 11 is rotatably connected on support shaft stool 12.The supporting steel-cable reel 6 of support shaft 11, realizes in winding steel
Steel wire rope reel 6 is freely rotated during cord.Support shaft 11 is made of round steel.
Support bracing strut 7 and support shaft stool 12 are two, and left and right is set.Support bracing strut 7, support that left and right is set
Shaft stool 12 and overturn-preventing steel plate 8 answer the axially symmetric and longitudinal center line should to overlap.Support bracing strut 7, support that left and right is set
Shaft stool 12 is arranged symmetrically with overturn-preventing steel plate 8 relative to overturn-preventing steel plate transverse center.
Ground angle pulley group 3 includes pulley 9 and pulley bracket 10.
Pulley bracket 10 is provided with 4 through holes, can be fixed with ground by expansion bolt or other modes.
Pulley 9 is rotatably installed on pulley bracket 10, and so, steel wire rope straight line can be installed and turned to by pulley 9, realize steel
Cord reel 6 is arranged in the two ends of the safe reel 1 of ship lift, solves the problems, such as that installing space is limited.The transverse center of pulley 9 with
The transverse center of safe reel 1 of ship lift overlaps.The rope bottom radius of pulley 9 is more than the radius of reel steel wire ropes 5, such roller steel wire
Rope 5 just can be in the grooving for entering pulley 9.
The utility model can be supported the use with auxiliary drive, and auxiliary drive includes hoist engine, and hoist engine passes through
Expansion bolt is fixed with ground.
Set off round log 4 and fix on the ground in ground.Between safe reel 1 and ground angle pulley group 3, and ground turns to
Ground is provided between assembly pulley 3 and wire rope roll disc carrier group 2 set off round log 4.
Wire rope roll disc carrier group 2, ground angle pulley group 3, ground set off balance of the round log 4 installed in safe reel 1
Heavy side, hoist engine is arranged on the ship railway carriage or compartment side of safe reel 1.
A kind of safe reel wirerope-winding method of steel wire rope winding type ship lift, comprises the following steps：
（1）, device arrangement：The quantity of wire rope roll disc carrier group 2 is 4, and the quantity of ground angle pulley group 3 is 4；
The overturn-preventing steel plate 8 of wire rope roll disc carrier group 2 is fixed on the ground；The pulley bracket 10 of ground angle pulley group 4 is consolidated
Determine on the ground；On the 4 axial arranged direction along safe reel 1 of angle pulley group of ground, every steel wire rope on safe reel 1
The cross central line for winding grooving circle should be tangent with the grooving on corresponding pulley 9, when preventing reel steel wire ropes 5 from winding de- groove and
Channelling；Ground sets off that round log 4 is some, and ground is set off round log 4 and fixed on the ground, for supporting reel steel wire ropes 5, for supporting
Reel steel wire ropes 5；Auxiliary drive 13 is fixed with ground；Wire rope roll disc carrier group 2, ground angle pulley group 3, ground lining
Support round log 4 is arranged on the balance heavy side of safe reel 1, and hoist engine is arranged on the ship railway carriage or compartment side of safe reel 1；
（2）, steel wire rope reel 6 transport assembled with wire rope roll disc carrier group 2：Check the reel steel on steel wire rope reel 6
Cord 5 twist with the fingers to, support shaft 11 is penetrated the centre bore of steel wire rope reel 6, steel wire rope reel 6 is lifted using hoisting machinery then
Onto wire rope roll disc carrier group 2, support shaft 11 is put into support shaft stool 12；The cable lay of reel steel wire ropes 5 and safety
Reel 1 is oppositely oriented；Method, all steel wire rope reels 6 are positioned in wire rope roll disc carrier group 2 according to this；
（3）, reel steel wire ropes 5 live head untie：Steel wire rope reel 6 is rotated, the nose cone living of reel steel wire ropes 5 is covered and is leaned on as far as possible
The nearly platform surface of wire rope roll disc carrier group 2；Steel wire rope hoisting drum steel wire rope is lifted with 3t jacks, 35t shackles and φ 26mm
5, hold pigtail taper sleeve；With the nylon rope of the sawed-off fixed fag end of hacksaw；3t jacks are slowly unclamped, until fag end is in free state,
Remove jack；As above, the head living of four disk steel drum steel wire ropes 5 is untied by root；
（4）, the initial alignment on safe reel 1 of reel steel wire ropes 5：The initial position of safe reel 1 is when safe reel 1
Pressing plate end face be in horizontality when position, i.e., the most middle position in highest order of follower bolt of safe reel 1；Volume
Telltale mark on cylinder steel wire rope 5（Mark line）Be with the taper sleeve hole center of the ship railway carriage or compartment side of safe reel 1 to ship railway carriage or compartment side rope stretching point it
Between distance be positioning datum；The winding of single reel steel wire ropes 5 is symmetrical centered on pressing plate on safe reel 1；
The winding axial direction initial position of single reel steel wire ropes 5（This is grooving position）According to ship railway carriage or compartment side taper sleeve hole center to ship
The distance between railway carriage or compartment side rope stretching point and the diameter of safe reel 1 are conversed：The ship railway carriage or compartment provided according to design drawing is located at lower locking bit
When ship railway carriage or compartment side rope stretching point initial slot position, according to ship railway carriage or compartment side taper sleeve hole center to the distance between ship railway carriage or compartment side rope stretching point L and safety
The diameter D of reel 1, the number of turns that single reel steel wire ropes 5 need to be wound on safe reel 1 is conversed with formula L=n × π × D
N, thereby determines that the winding axial direction initial position of single reel steel wire ropes 5；
It is fixed that the winding ring initial position of single reel steel wire ropes 5 aligns by ship railway carriage or compartment side tapered sleeve end with ship railway carriage or compartment side rope stretching point
Position：By the integer circle N of number of turns n（N takes the integer part of n）, according to formula l=（n-N）× π × D, calculating does not form the volume of whole circle
The length l of cylinder steel wire rope 5, and the line that made a mark on reel steel wire ropes 5, the winding ring initial bit of single reel steel wire ropes 5
Put and alignd with ship railway carriage or compartment side rope stretching point determination by this mark line；
After determining the installation initial position of the coiling steel wire rope 5 of safe reel 1, roller steel wire is hung with bridge machine and nylon tape
The nose cone set living of rope 5, slowly drives steel wire rope reel 6 to rotate, and the reel steel wire ropes 5 of releasing set off round log 4 and slide by ground
Wheel 9 to safe reel 1 initial position and fixed with steel wire rope and rope clamp；In this approach, all reel steel wire ropes 5 are fixed on
On safe reel 1；
（5）, auxiliary drive install：Start hoist engine and stretch out steel wire rope of windlass, by steel wire rope of windlass in safety
The axial centre position of reel 1 winds a few, and lumps of wood block is padded between steel wire rope of windlass and safe reel 1, and by hoist engine steel
The fag end of cord is connected with safe reel 1；
（6）, safe reel wirerope-winding：Start auxiliary drive, safe reel 1 is driven by steel wire rope of windlass
Rotate, safe reel 1 drives reel steel wire ropes 5 to be wound by grooving, reel steel wire ropes 5 drive steel wire rope reel 6 after bypassing pulley 9
Freely rotate, realize being wound while different root reel steel wire ropes 5 on same safe reel 1；The telltale mark of reel steel wire ropes 5
（Mark line）It is wound into when near ship railway carriage or compartment side rope stretching point, if there is deviation, the volume of balance weight side of slinging is bundled with 10t nylon slings
Cylinder steel wire rope 5, makes the telltale mark of reel steel wire ropes 5 be overlapped with ship railway carriage or compartment side rope stretching point；Continue to wind reel steel wire ropes 5 to pressing plate
Place, the fixing bolt of locking pressure plate center deflection balance weight side, Tightening moment deviation is not more than 5%, pressing plate center deflection ship railway carriage or compartment
The fixing bolt of side wouldn't be fastened；Continue to wind reel steel wire ropes 5, until the reel steel wire ropes 5 on steel wire rope reel 6 are all
It is wound on safe reel 1；After steel wire rope on steel wire rope reel 6 is all released, with bridge machine suspension hook, 35t shackles and φ 26mm
Lifting steel wire rope hangs pigtail taper sleeve；With the nylon rope of the sawed-off fixed fag end of hacksaw；Bridge machine suspension hook is slowly moved, steel wire rope is avoided
After reel support group 2, fag end is dropped down onto into free state, pine removes bridge machine suspension hook, and tapered sleeve is fixed；Said process, with bridge machine by
It is individual to be constructed.
Furthermore, it is necessary to explanation, the specific embodiment described in this specification, is named the shape of its parts and components
Claiming etc. can be with difference, and the above content described in this specification is only to the utility model structure example explanation.
Claims (10)
1. a kind of large-scale reel steel wire ropes of ship lift wind frock, it is characterised in that：Including wire rope roll disc carrier group and ground
Angle pulley group；Wire rope roll disc carrier group includes support shaft, support shaft stool, support bracing strut and overturn-preventing steel plate；Support
Bracing strut is fixed on overturn-preventing steel plate；Support shaft stool is fixed on support bracing strut；Support shaft is rotatably connected on support shaft
On bearing；Ground angle pulley group includes pulley and pulley bracket, and pulley rotation is arranged on pulley bracket；Steel wire rope reel branch
Frame group and ground angle pulley group are arranged on the balance heavy side of the safe reel of ship lift.
2. the large-scale reel steel wire ropes of ship lift according to claim 1 wind frock, it is characterised in that：Also served as a contrast including ground
Support round log, ground is set off round log and is fixed on the ground.
3. the large-scale reel steel wire ropes of ship lift according to claim 2 wind frock, it is characterised in that：In safe reel and
Described ground is provided between the angle pulley group of ground and sets off round log.
4. the large-scale reel steel wire ropes of ship lift according to claim 2 wind frock, it is characterised in that：Turned on ground and slided
Described ground is provided between wheel group and wire rope roll disc carrier group and sets off round log.
5. the large-scale reel steel wire ropes of ship lift according to claim 1 wind frock, it is characterised in that：Described support shaft
Bearing is U-shaped.
6. the large-scale reel steel wire ropes of ship lift according to claim 1 wind frock, it is characterised in that：Described support shaft
Support is A fonts.
7. the large-scale reel steel wire ropes of ship lift according to claim 1 wind frock, it is characterised in that：Described pulley is horizontal
Overlapped with the safe reel transverse center of ship lift to center.
8. the large-scale reel steel wire ropes of ship lift according to claim 1 wind frock, it is characterised in that：Described chain wheel rope
Bottom radius is more than reel steel wire ropes radius.
9. the large-scale reel steel wire ropes of ship lift according to claim 5 wind frock, it is characterised in that：Described support shaft
The cross section of rest base is circular arc, and the cross sectional radius are more than support shaft radius.
10. the large-scale reel steel wire ropes of ship lift according to claim 1 wind frock, it is characterised in that：Described support
Bracing strut and support shaft stool are two, and left and right is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621257919.XU CN206278856U (en) | 2016-11-23 | 2016-11-23 | The large-scale reel steel wire ropes winding frock of ship lift |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621257919.XU CN206278856U (en) | 2016-11-23 | 2016-11-23 | The large-scale reel steel wire ropes winding frock of ship lift |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206278856U true CN206278856U (en) | 2017-06-27 |
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ID=59083288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621257919.XU Active CN206278856U (en) | 2016-11-23 | 2016-11-23 | The large-scale reel steel wire ropes winding frock of ship lift |
Country Status (1)
| Country | Link |
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| CN (1) | CN206278856U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109422142A (en) * | 2017-08-25 | 2019-03-05 | 惠生（南通）重工有限公司 | Wire rope roll disc carrier |
-
2016
- 2016-11-23 CN CN201621257919.XU patent/CN206278856U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109422142A (en) * | 2017-08-25 | 2019-03-05 | 惠生（南通）重工有限公司 | Wire rope roll disc carrier |
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