CN206276575U - A kind of cable automatic graphite coating machine - Google Patents
A kind of cable automatic graphite coating machine Download PDFInfo
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- CN206276575U CN206276575U CN201621348144.7U CN201621348144U CN206276575U CN 206276575 U CN206276575 U CN 206276575U CN 201621348144 U CN201621348144 U CN 201621348144U CN 206276575 U CN206276575 U CN 206276575U
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- inner ring
- spin coated
- outer ring
- coated mechanism
- cylinder
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Abstract
The utility model is related to cable production equipment field, discloses a kind of cable automatic graphite coating machine, including frame, spin coated mechanism, rotation gas bag, automatic feeder, cycloidal pin reductor, feeding controller, speed setting controller and pressure regulator valve.Spin coated mechanism is installed on the bearing block of frame；Automatic feeder is provided with end of incoming cables.The centre of spin coated mechanism includes cross bar, cylinder and coating pressing plate.Rotation gas bag includes outer ring, inner ring, end cap, bearing and sealing gland.Inner ring is placed on leading-out terminal, and outer ring is placed on inner ring, and end cap is fixed on outer ring and is fixed with bearing block, and the outer ring vent cap and inner ring vent cap for communicating are respectively equipped with outer ring, inner ring, and inner ring vent cap is connected with cylinder by tracheae.The utility model can realize autofeed, adjustment, spin coated graphite and polishing, and its coating, polishing effect are good, can save graphite levels；Can also be according to different outside diameter of cable adjust automaticallies, improve production efficiency.
Description
Technical field
The utility model is related to cable production equipment field, more particularly to a kind of cable automatic graphite coating machine.
Background technology
To ensure China's economic construction, electric power development is swift and violent so that the consumption of extra-high-tension cable increases, and graphite applying skill
Application of the art in extra-high-tension cable is not improved but well.At present, it is in problem present on graphite applying equipment：
Graphite levels are big, and airborne dust is easily played when feed and coating, and the body to staff produces injury, it is impossible to big automatically according to line footpath
Small adjustment, so that coating is uneven.
Also, in whole coated technique, coating, polishing need to carry out the device, it is necessary to different, such as Application No. step by step
A kind of polisher of cable graphite coater of patent of CN201110126544.9.Described polisher is by positive and negative screw shaft, c-type
Polishing plate, polishing pad, polishing material press strip and opening slider composition, described polishing plate two ends are arranged in the slider of opening,
Polishing plate is provided with spring, and described positive and negative screw shaft passes through opening slider, polishing plate and spring, and positive and negative screw shaft two ends set
There are six side's pressure to adjust screw head, the polishing pad is fixed on polishing plate by polishing material press strip.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of cable automatic graphite coating machine.This practicality
New cable automatic graphite coating machine, can integral type continuously realize autofeed, adjust automatically, spin coated graphite and
Polishing function, its coating, polishing effect is good, can save the consumption of graphite；Can automatically be adjusted according to the different outside diameters of cable simultaneously
It is whole, improve production efficiency.
Concrete technical scheme of the present utility model is：A kind of cable automatic graphite coating machine, including frame, spin coated
Mechanism, rotation gas bag, automatic feeder, cycloidal pin reductor, feeding controller, speed setting controller and pressure regulator valve.
The top both sides of the frame are provided with bearing block, and the two ends of the spin coated mechanism are respectively end of incoming cables and outlet
End, the end of incoming cables and leading-out terminal are installed on the bearing block；It is located in frame at end of incoming cables and is provided with the automatic feeder,
Sprocket wheel is arranged with end of incoming cables, the cycloidal pin reductor is by the chain wheel drive spin-coating machine structure.
The centre of spin coated mechanism is included along three axially arranged parallel cross bars of spin coated mechanism and some
To supporting cylinder and coating pressing plate；Wherein, cylinder described in every a pair and coating pressing plate along spin coated mechanism axial line pair
Claim to set, each piece of side of coating pressing plate is fixed on middle cross bar by hinge, and its opposite side is by swinging
Joint is connected with one end of cylinder, and the other end of cylinder is connected with the cross bar in outside respectively by swivel cougling.
The rotation gas bag includes outer ring, inner ring, end cap, bearing and sealing gland；The inner ring is sheathed on spin coated mechanism
Leading-out terminal on, by the bearing holder (housing, cover) on the inner ring, the end cap is fixed on the end face of outer ring, and end cap passes through for the outer ring
Positioning screw is fixedly connected with the bearing seat, and outer ring is provided with the outer ring vent cap for extending radially through outer ring, and inner ring is provided with inner ring
Vent cap, spin coated mechanism is provided with air inlet；The outer ring vent cap is communicated with inner ring vent cap, and outer ring is logical
Stomata road is provided with sealing gland with the junction of inner ring vent cap, passes through between the other end of inner ring vent cap and the air inlet
Tracheae is connected, and the tracheae is connected with cylinder.
The feeding controller, speed setting controller and pressure regulator valve are fixed in frame, feeding controller control autofeed
Machine delivery rate, speed setting controller control spin coated mechanism rotating speed, pressure regulator valve control cylinder pressure.
In graphite coater of the present utility model, the bearing block in frame supports whole spin coated mechanism.Rotation
Equipped with rotation air bag unit, its inner ring is tightly placed in the leading-out terminal of spin coated mechanism to the leading-out terminal of applying mechanism, and uses bearing
Its outer ring is connected with sealing gland.The outer ring end cap positioning screw for rotating gas bag is positioned in frame, such spin coated mechanism
Only have inner ring to rotate during rotary work, and outer ring will not rotate, it is ensured that compressed air enters rotation gas bag and is not affected, and interior
Circle is for two-part supply safety with frame synchronous axial system.
Compressed air is passed through cylinder by outer ring vent cap, inner ring vent cap and tracheae, and coating pressing plate leans on cylinder
Promotion complete clamp and loosen.The spin coated mechanism end of incoming cables bearing block left side is equipped with sprocket wheel, and connects cycloidal pin by chain
Reductor, for driving whole spin coated mechanism rotary work.Additionally, being equipped with sealing gland between inner ring outer ring, it is therefore intended that pressure
After contracting air enters from inner ring, by hermetic inner ring and the gap of outer ring, it is ensured that compressed air leakage.
The utility model operationally, according to the cable diameter size for passing through, can control cylinder pressure by Air-regulating valves,
And then complete the adjust automatically of coating pressing plate.End of incoming cables top is equipped with automatic feeder, and when machine startup, automatic feeder is just
Can be fed to a desired speed.While machine startup, motor drives spin-coating machine structure to rotate to a desired speed, when
The cable for speckling with graphite material enters fashionable, and coating pressing plate can press cable and at the uniform velocity rotate, and completes coating and polishes.
Preferably, the side that the coating pressing plate is connected with cross bar is provided with sponge.Sponge maximum journey when clamping coating polishing
Cable has been wrapped up, it is entirely avoided coating uneven phenomenon degree.So surface is uniform and smooth after cable coating, the use of graphite
Amount is less than 1/10th of script.
Preferably, the automatic feeder includes hopper, barrel, screw rod, shaft coupling and motor；The screw rod is located at described
In barrel, screw rod is fixed on barrel and is connected with the feed end of barrel by shaft coupling and motor connection, the hopper.
Automatic feeder is arranged on the upper right side of end of incoming cables, and automatic feeder is fed using extruded type, by feed speed regulator
Control extruded velocity, completes autofeed.This automatic feeder is applied using wet method, it is to avoid airborne dust, and delivery rate is uniform, energy
It is prevented effectively from waste graphite.
Preferably, cable automatic graphite coating machine also includes protective cover, and the protective cover covers at the rotation
Outside applying mechanism.
There is the cover plate that can be started in the middle of protective cover, cover plate is fixed with hinge, be the advantage is that：One when staff operates
Cover plate can upwards be started 270 degree, it is not necessary to hold, it is convenient and swift；Two can effectively play protection when cover plate is covered downwards
Effect.Described protective cover is screwed on platform, it is therefore intended that when inside is broken down, dismountable screw is taken down
Protective cover is directly dispatched workers to do on-site repairs.
Preferably, the cycloidal pin reductor, speed setting controller and pressure regulator valve are fixed on frame lower, and frame lower sets
There is door.
Preferably, the quantity of cylinder and coating pressing plate is three pairs, and is be arranged in parallel between each pair cylinder and coating pressing plate.
It is compared with the prior art, the beneficial effects of the utility model are：
1. it is the dry type graphite applying technical matters of the high-tension cable for changing traditional.Using wet method application pattern, protecting
The consumption of graphite is reduced in the case of card applicator surface, and using the feed-type of automatic extrusion-injection type, it is ensured that feed is uniform, contracting
Subtract production stage, effective improve production efficiency reduces spillage of material, while by the way of should be using wet method coating, it is to avoid do
Airborne dust is produced during method coated graphite, it is ensured that the cleaning of the present safety of work and workplace.
2. it is the polishing technology technique after the graphite applying for changing traditional high-tension cable.Using Pneumatic rotary coating and
Polishing, and energy adjust automatically coating speed and cladding pressure, being innovated on the basis of even application and polishing is ensured turns into energy
The technology for being applied according to cable thickness adjust automatically and being polished, reduces production stage, and effective improve production efficiency reduces material
Loss, saves manpower and equipment cost.Coating and burnishing device are adjusted compared to traditional manual simultaneously, Pneumatic rotary is applied and polished
The mechanical fitting of device is less, and maintenance mode is more convenient, and maintenance cost is cheaper.
Brief description of the drawings
Fig. 1 is a kind of external view of the present utility model；
Fig. 2 is the dorsal view of Fig. 1；
Fig. 3 is a kind of structural representation of protective cover in the utility model；
Fig. 4 is spin coated mechanism and a kind of sectional view for rotating gas bag in the utility model；
Fig. 5 is a kind of structural representation of spin coated mechanism center section in the utility model；
Fig. 6 is a kind of sectional view of rotation gas bag in the utility model；
Fig. 7 is a kind of structural representation of automatic feeder in the utility model.
Reference is：Frame 1, spin coated mechanism 2, rotation gas bag 3, automatic feeder 4, cycloidal pin reductor 5, give
Material controller 6, speed setting controller 7, pressure regulator valve 8, protective cover 9, door 10, bearing block 11, end of incoming cables 21, leading-out terminal 22, sprocket wheel 23,
Cross bar 24, cylinder 25, coating pressing plate 26, hinge 27, swivel cougling 28, air inlet 29, sponge 30, outer ring 31, inner ring 32, end cap
33rd, bearing 34, sealing gland 35, positioning screw 36, outer ring vent cap 37, inner ring vent cap 38, hopper 41, barrel 42, screw rod
43rd, shaft coupling 44, motor 45.
Specific embodiment
With reference to embodiment, the utility model will be further described.In the utility model involved device,
Connection structure and method, if without refering in particular to, being device well known in the art, connection structure and method.
Embodiment 1
As shown in Figure 1 and Figure 2：A kind of cable automatic graphite coating machine, including frame 1, spin coated mechanism 2, rotary pneumatic
Bag 3, automatic feeder 4, cycloidal pin reductor 5, feeding controller 6, speed setting controller 7, pressure regulator valve 8 and protective cover 9.
As shown in figure 4, the top both sides of the frame are provided with bearing block 11, the two ends of the spin coated mechanism are respectively
End of incoming cables 21 and leading-out terminal 22, the end of incoming cables and leading-out terminal are installed on the bearing block；It is located in frame at end of incoming cables and is set
There is the automatic feeder, sprocket wheel 23 is arranged with end of incoming cables, the cycloidal pin reductor is rotated by the chain wheel drive and applied
Apply mechanism.
As shown in figure 5, the centre of spin coated mechanism is included along three axially arranged parallel horizontal strokes of spin coated mechanism
Bar 24 and three pairs of parallel supporting cylinders 25 and coating pressing plate 26.Wherein, cylinder described in every a pair and coating pressing plate are along rotation
The axial line of applying mechanism is symmetrical arranged, and each piece of side of coating pressing plate is fixed on positioned at middle cross bar by hinge 27
On, and its opposite side is connected by swivel cougling 28 with one end of cylinder, the other end of cylinder by swivel cougling 28 respectively with
The cross bar connection in outside.The side that the coating pressing plate is connected with cross bar is provided with sponge 30.
As shown in fig. 6, the rotation gas bag includes outer ring 31, inner ring 32, end cap 33, bearing 34 and sealing gland 35.In described
Snare on the leading-out terminal of spin coated mechanism, by the bearing holder (housing, cover) on inner ring, fix for the outer ring by the end cap
In the end face of outer ring, end cap is fixedly connected with the bearing seat by positioning screw 36, and outer ring is provided with the outer ring for extending radially through outer ring
Vent cap 37, inner ring is provided with inner ring vent cap 38, and spin coated mechanism is provided with air inlet 29；The outer ring passage
Road is communicated with inner ring vent cap, and outer ring vent cap is provided with sealing gland, inner ring passage with the junction of inner ring vent cap
Connected by tracheae between the other end in road and the air inlet, the tracheae is connected with cylinder.
As shown in fig. 7, the automatic feeder includes hopper 41, barrel 42, screw rod 43, shaft coupling 44 and motor 45.Institute
Screw rod is stated in the barrel, screw rod by shaft coupling and motor connection, the hopper be fixed on barrel and with barrel
Feed end is connected.
As shown in figure 4, the protective cover is covered at outside the spin coated mechanism.As shown in Fig. 2 the feed control
Device, speed setting controller and pressure regulator valve are fixed in frame, feeding controller control automatic feeder delivery rate, speed setting controller
Control spin coated mechanism rotating speed, pressure regulator valve control cylinder pressure.And the cycloidal pin reductor, speed setting controller and pressure regulator valve
Frame lower is fixed on, and frame lower is provided with door 10.
The above, is only preferred embodiment of the present utility model, and not the utility model is imposed any restrictions, every
Any simple modification, change and the equivalent structure transformation made to above example according to the utility model technical spirit, still
Belong to the protection domain of technical solutions of the utility model.
Claims (6)
1. a kind of cable automatic graphite coating machine, it is characterised in that：Including frame (1), spin coated mechanism (2), rotary pneumatic
Bag (3), automatic feeder (4), cycloidal pin reductor (5), feeding controller (6), speed setting controller (7) and pressure regulator valve (8)；
The top both sides of the frame are provided with bearing block (11), the two ends of the spin coated mechanism be respectively end of incoming cables (21) and
Leading-out terminal (22), the end of incoming cables and leading-out terminal are installed on the bearing block；It is located in frame at end of incoming cables described in being provided with certainly
Dynamic batcher, is arranged with sprocket wheel (23) on end of incoming cables, the cycloidal pin reductor is by the chain wheel drive spin-coating machine structure；
The centre of spin coated mechanism is included along three axially arranged parallel cross bars (24) of spin coated mechanism and some
To supporting cylinder (25) and coating pressing plate (26)；Wherein, cylinder described in every a pair and coating pressing plate are along spin coated mechanism
Axial line is symmetrical arranged, and each piece of side of coating pressing plate is fixed on middle cross bar by hinge (27), and its is another
Side is connected by swivel cougling (28) with one end of cylinder, the other end of cylinder by swivel cougling (28) respectively with outside
Cross bar is connected；
The rotation gas bag includes outer ring (31), inner ring (32), end cap (33), bearing (34) and sealing gland (35)；The interior snare
On the leading-out terminal of spin coated mechanism, by the bearing holder (housing, cover) on inner ring, the end cap is fixed on outer for the outer ring
The end face of circle, end cap is fixedly connected with the bearing seat by positioning screw (36), outer ring be provided with extend radially through outer ring outer ring lead to
Stomata road (37), inner ring is provided with inner ring vent cap (38), and spin coated mechanism is provided with air inlet (29)；The outer ring leads to
Stomata road is communicated with inner ring vent cap, and outer ring vent cap is provided with sealing gland with the junction of inner ring vent cap, and inner ring leads to
Connected by tracheae between the other end in stomata road and the air inlet, the tracheae is connected with cylinder；
The feeding controller, speed setting controller and pressure regulator valve are fixed in frame, and feeding controller control automatic feeder is given
Material speed, speed setting controller control spin coated mechanism rotating speed, pressure regulator valve control cylinder pressure.
2. a kind of cable automatic graphite coating machine as claimed in claim 1, it is characterised in that the coating pressing plate and cross bar
The side of connection is provided with sponge (30).
3. a kind of cable automatic graphite coating machine as claimed in claim 1, it is characterised in that the automatic feeder includes
Hopper (41), barrel (42), screw rod (43), shaft coupling (44) and motor (45)；In the barrel, screw rod leads to the screw rod
Shaft coupling and motor connection are crossed, the hopper is fixed on barrel and is connected with the feed end of barrel.
4. a kind of cable automatic graphite coating machine as claimed in claim 1, it is characterised in that the cable automatic graphite
Coating machine also includes protective cover (9), and the protective cover is covered at outside the spin coated mechanism.
5. a kind of cable automatic graphite coating machine as claimed in claim 1, it is characterised in that the cycloidal pin reductor,
Speed setting controller and pressure regulator valve are fixed on frame lower, and frame lower is provided with door (10).
6. a kind of cable automatic graphite coating machine as claimed in claim 1, it is characterised in that the number of cylinder and coating pressing plate
It is three pairs to measure, and is be arranged in parallel between each pair cylinder and coating pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621348144.7U CN206276575U (en) | 2016-12-09 | 2016-12-09 | A kind of cable automatic graphite coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621348144.7U CN206276575U (en) | 2016-12-09 | 2016-12-09 | A kind of cable automatic graphite coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206276575U true CN206276575U (en) | 2017-06-27 |
Family
ID=59075734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621348144.7U Active CN206276575U (en) | 2016-12-09 | 2016-12-09 | A kind of cable automatic graphite coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206276575U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111420834A (en) * | 2020-04-11 | 2020-07-17 | 张新旺 | Cable semi-conductive graphite coating equipment |
-
2016
- 2016-12-09 CN CN201621348144.7U patent/CN206276575U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111420834A (en) * | 2020-04-11 | 2020-07-17 | 张新旺 | Cable semi-conductive graphite coating equipment |
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