A kind of decompression method quickly produces the system that mud drum or ash wrap again egg processed
Technical field
The utility model belongs to technical field of food science, is related to again the curing equipment of egg processed, especially a kind of decompression method
The system that quick production mud drum or ash wrap again egg processed.
Background technology
Again egg processed be fresh egg through supersalt, alkali, grain, halogen, frying after, do not change the egg products of egg type, mainly including lime-preserved egg,
Salted egg, Egg preserved in wine, spiced egg and various shortening eggs.Need the egg product processed again that is processed by pickling process mainly lime-preserved egg, salty
Egg and Egg preserved in wine, wherein lime-preserved egg and salted egg processing are the most extensive.
Salted egg's unique flavor, instant is mainly salted by salt.Preserved egg yellow therein can as process other
The raw material of food, such as:Moon cake, rice-pudding etc., also can be used as the raw material of some dish.The process-cycle of traditional salted egg is generally 40~60
My god, it is more long to pickle the cycle, can be divided into:The grey method of mud drum method, bag and salt water law.In curing process, feed liquid osmotic pressure is higher, in feed liquid
Salinity constantly penetrated into birds, beasts and eggs through eggshell, shell membrane, membrane of yolk, internal moisture outside egg constantly to moving.Wherein mud drum method salts down
The salted egg food of system is of fine quality in saline sook method.There is problems with the salted egg of conventional method processing:1st, because the cycle of pickling is long, enterprise
Industry fund is largely overstock in the salted egg in curing process, once product has gone out quality problems in curing process, enterprise will face
Great loss even goes bankrupt;2nd, traditional salted egg processing excessive cycle, microorganism pollution is serious in process.Although subsequently killing
Bacterium step, but under microbial action, breaks down proteins in egg are into harmful amine substance and produce hydrogen sulfide,
There is " black circle " phenomenon in the finished product yolk after boiling, influence the sales volume of product.
Lime-preserved egg is the distinctive egg product processed again of China, and yield is occupied first of China's egg products.Lime-preserved egg is long-drawn-out in China's processing history
Long, there is nutritious unique flavor, in addition to directly eating, it may also be used for processing distinct Chinese characteristics dish is such as:Lime-preserved egg
Bean curd, Minced Pork Congee with Preserved Egg etc., it is deep to be liked by consumer.Lime-preserved egg be use the birds, beasts and eggs such as duck's egg, egg for raw material through with lime, alkali,
The feed liquid of the preparations such as the material soup (mud) or NaOH of the preparations such as salt is processed.There is following asking in the lime-preserved egg of conventional method processing
Topic:1st, traditional lime-preserved egg method for salting pickles that the cycle is long, and generally 30~60 days or so, open to pickle, alkali lye was volatile, manually
There is injury during operation to operator's respiratory tract and environment, production environment need improve.2nd, because the cycle of pickling is long, business capital
On a large amount of lime-preserved eggs overstock in curing process, once product has gone out quality problems in curing process, enterprise will face great losing
Damage and even go bankrupt;
Decompression method quickly produces mud drum or ash bag again in the application of the method for egg processed, the salt under vacuum state in wet pug
The ion that class, bases are dissociateed increases to the activation energy reduction permeated in egg, ion to the relative kinetic energy of the diffusion in egg, infiltration
Speed is accelerated, and the cycle is pickled so as to shorten again egg processed.Meanwhile, vacuum state inhibits growth of microorganism in pug, product
Undergone no deterioration in curing process, product stable homogeneous can be by mud drum method salted egg's production cycle by original 40 by the method
It shorten within~60 days 9~13 days, the mud drum method lime-preserved egg production cycle was shorten to 6~7 days by original 30~60 days.Reduce enterprise
Fund of the industry when egg product is pickled overstocks, and reduces production risk.
Therefore, needing exploitation one kind badly can carry out mud drum or grey bag method to the various birds, beasts and eggs such as duck's egg, egg, goose egg, quail egg
The equipment for producing again egg processed.
The content of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art part, there is provided a kind of decompression method quickly produces mud drum
Or the system that ash wraps again egg processed, the system mechanization degree is high, low cost of manufacture, and the cycle of pickling significantly shortens, and product is homogeneous steady
It is fixed, the quality of product is improve, egg processed is produced again greatly can rapidly to advance mud drum method, is suitable for factory's large-scale pipeline
Production operation.
The utility model realizes that goal of the invention takes the technical scheme to be:
A kind of decompression method quickly produces the system that mud drum or ash wrap again egg processed, and the system includes flaw detection system, bag
Mud system, decompression curing system, purging system, air-dry transmission system and aftertreatment systems, the flaw detection system it is defeated
Enter end to be connected with birds, beasts and eggs setting, the output end of the flaw detection system is connected setting, the bag with the input of bag mud system
The output end of mud system is connected settings with the input of decompression curing system, output end and the cleaning system of the decompression curing system
The input of system is connected setting, and the output end of the purging system is connected setting, the wind with the input of air-dried transmission system
The output end of dry transmission system is connected setting with the input of aftertreatment systems.
And, the flaw detection system is that a kind of sound wave that the generation of birds, beasts and eggs shell is tapped by popping one's head in perceives eggshell surface
The system of crackle or latent crack;The bag mud system is that one kind is incidentally expected mud and the uniform roller coating of mud will be expected in fowl by conveyer belt
Continuous operation system on egg;The purging system be it is a kind of by current and rotating brushes by pickled egg surface mud processed again
The system that material is cleaned up;The air-dried transmission system is by out again processed egg of the shell with water in purging system by drum hot blast
The system of drying.
And, the decompression curing system includes decompression salting apparatus, vacuum plant, temperature sensor, humidity sensor
And heating and heat-insulating device, the vacuum plant is arranged at outside decompression salting apparatus, and the setting that is connected with decompression salting apparatus;
The vacuum plant includes vavuum pump, vacuum tank and vacuum pipe, output end and the vacuum tank of the vavuum pump
Input is connected setting, and the output end of the vacuum tank is connected setting by vacuum pipe with decompression salting apparatus;
The decompression salting apparatus pickle casing, decompression and pickle door, pickle storehouse supporting plate, circular hole, orlop including decompression
Water inlet pipe, firing equipment and egg case is pickled, the decompression pickles casing in one end closing, cylinder-shaped, decompression of inner hollow
The other end for pickling casing sets decompression and pickles door, and the hollow interior bottom portion that casing is pickled in the decompression horizontally disposed salts down
Storehouse supporting plate processed, this is pickled uniform interval in the supporting plate of storehouse and is formed with multiple circular holes for vertically setting, and this pickles storehouse support
The detachable setting in hollow inside that casing is pickled in decompression above plate pickles egg case;It is described depressurize pickle the top of casing with it is hollow
Inside is connected and sets temperature sensor and humidity sensor;
The orlop water inlet pipe is arranged at decompression and pickles on casing, and its one end is arranged at decompression, and to pickle casing outer and can be with storage
Water tank is connected setting, and the hollow inside that its other end pickles casing with the decompression pickled below the supporting plate of storehouse is connected setting,
The firing equipment can be heated to pickling the water below the supporting plate of storehouse;
The decompression is pickled and heating and heat-insulating device is set on casing, and the heating and heat-insulating device can be pickled in casing to decompression
Portion is incubated, is heated.
And, the heating and heat-insulating device includes heating coil and adiabator layer, and the inwall of casing is pickled in the decompression
Heat-insulation layer is set between outer wall, the heating coil is channel-section steel, and the channel-section steel is arranged on the inwall of interlayer, and by interlayer heat
Water inlet, interlayer hot water outlet are passed through in hot water, interlayer and are also coaxially disposed adiabator layer;Or, the heating and heat-insulating device
Including being arranged on the heating coil or heat tape or the electric heating blanket that depressurize and pickle in tank surface.
And, it is described depressurize pickle casing be shaped as cylindrical shape or square cylinder shape, when the shape of casing is pickled in decompression
When shape is square cylinder shape, the decompression is pickled and set on the inboard wall outer surface of casing multiple reinforcements;Or, the decompression salts down
Casing material processed is:Carbon steel, 304 stainless steels, 314 stainless steels, 316 stainless steels, 316L stainless steels, PE or fiberglass, use carbon
During steel matter, decompression is pickled and food-grade antirust coat is sprayed on the inner wall inner surface of casing.
And, the aftertreatment systems include coating system, polishing system and quenching system, the coating system
Input be connected with the output end of air-dried transmission system setting, the output end of the coating system and the input of polishing system
Be connected setting, and the output end of the polishing system is connected setting with the input of quenching system;Or, the follow-up place
Reason system includes Vacuum Packing System and high temperature sterilization system, the input of the Vacuum Packing System and air-dried transmission system
Output end is connected setting, and the output end of the Vacuum Packing System is connected setting with the input of high temperature sterilization system.
And, the coating system is the system that plastics is rolled in again egg surface processed by conveyer belt subsidiary plastics,
The polishing system is the system that the plastics on egg surface processed again is thinned simultaneously uniform application, and the quenching system is to pass through
Cold air is blasted by the system of the abundant freezing film of plastics on egg surface processed again.
The advantage and good effect of the utility model patent be:
1st, the system is semi-continuous production line operating system, and device fabrication low cost can be made great scale again
Egg production operation, improves the quality of product, is suitable for factory lines production, it is possible to reduce labour, improves production effect
Rate, and stimulation of the alkali gas to workman's respiratory tract in material mud can be avoided, it is suitable to enterprise and applies on a large scale, improve the warp of enterprise
Ji benefit, this will the production technology of egg processed brings huge innovation again for many years to China.
2nd, the system includes flaw detection system, bag mud system, decompression curing system, purging system, air-dried transmission system
And aftertreatment systems, mud drum or ash bag egg processed, salt, alkali under vacuum state in wet pug again are quickly produced using decompression method
The ion that class is dissociateed increases ion to the diffusion rate in egg, so as to shorten again to the activation energy reduction permeated in egg
Egg processed pickles the cycle.Meanwhile, vacuum state inhibits growth of microorganism in pug, product to be undergone no deterioration in curing process,
Product stable homogeneous;The system mechanization degree is high, simple to operate, can effectively improve again the production efficiency of egg processed.
3rd, the system includes coating system, polishing system and quenching system, and birds, beasts and eggs are entered using film, polishing technology
Row film, after-ripening, the egg processed again prepared have preferable color and luster local flavor, and nutrition is complete, and cleaning is clean;The used material of bag mud system
Mud is properly added after main component by simple chemical examination, can be recycled, and method is simple and easy to apply, so as to reduce into
This.
4th, the system is provided with decompression curing system, and decompression is pickled again egg processed and make use of the various expansions for pickling composition in pug
The property for dissipating and permeating, makes the materials such as alkali lye, metal ion, Tea Polyphenols in material mud enter egg white and egg by eggshell and egg film
Huang Zhong, carries out material displacement, the again processed egg abundant so as to be processed into taste, salt, bases solution under vacuum state in wet pug
The ion for separating out increases ion to the diffusion rate in egg to the activation energy reduction permeated in egg, makes again the production week of egg processed
Phase shortens.
5th, the system curing process is vacuum state, and vacuum state can suppress the growth of microorganism, the volatilization in product
Property alkali nitrogen content it is low, the security of product is higher, at the same the generation for reducing hydrogen sulfide can prevent salted egg's class again egg processed produce it is " black
Enclose " and influence production marketing.
6th, the system is pickled again the egg cycle processed and is greatly shortened compared with conventional method, reduces enterprise in egg production process processed again
Risk, while also make enterprise's fund input in process of production be reduced to original a quarter, improve enterprise's flowing
The service efficiency of fund.
Brief description of the drawings
Fig. 1 is a kind of structure connection diagram of the present utility model;
Fig. 2 is another structure connection diagram of the present utility model;
Fig. 3 is the structure connection signal when decompression of the decompression salting apparatus in Fig. 1, Fig. 2 pickles casing for cylindrical shape
Figure;
Fig. 4 is the left view schematic diagram of Fig. 3;
Fig. 5 is the structure connection signal when decompression of the decompression salting apparatus in Fig. 1, Fig. 2 pickles casing for square body shape
Figure;
Fig. 6 is the left view schematic diagram of Fig. 5;
Fig. 7 is the stereogram when decompression of the decompression salting apparatus in Fig. 1, Fig. 2 pickles casing for cylindrical shape;
Fig. 8 is the stereogram when decompression of the decompression salting apparatus in Fig. 1, Fig. 2 pickles casing for square body shape.
Specific embodiment
In order to be able to further illustrate the utility model content, feature and effect, following examples are hereby enumerated, and coordinate accompanying drawing
Carefully it is described as follows.It should be noted that the present embodiment is descriptive, it is not limited, it is impossible to thus limit this practicality new
The protection domain of type.
A kind of decompression method quickly produces the system that mud drum or ash wrap again egg processed, and as depicted in figs. 1 and 2, the system includes
Flaw detection system 1, bag mud system 2, decompression curing system 3, purging system 4, air-dried transmission system 5 and aftertreatment systems
(non-label in figure), the input of the flaw detection system is connected setting, the output end of the flaw detection system with birds, beasts and eggs
Be connected setting with the input of bag mud system, and the output end of the bag mud system is connected with the input of decompression curing system and sets
Put, the output end of the decompression curing system is connected setting, the output end and wind of the purging system with the input of purging system
The input of dry transmission system is connected setting, and the output end of the air-dried transmission system is connected with the input of aftertreatment systems
Connect setting.
Wherein, the flaw detection system can be that a kind of sound wave that the generation of birds, beasts and eggs shell is tapped by popping one's head in perceives eggshell
The system of face crack or latent crack;The bag mud system can be that one kind is incidentally expected mud and will expect that mud is uniform by conveyer belt
Continuous operation system of the roller coating on birds, beasts and eggs;The purging system can be it is a kind of will be pickled with rotating brushes by current
The system that egg surface processed pug is cleaned up again;The air-dried transmission system can be by drum hot blast by purging system out
The system of again processed egg drying of the shell with water.
In the present embodiment, as shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the decompression curing system includes decompression salting apparatus
(non-label in figure), vacuum plant (non-label in figure), temperature sensor 13, humidity sensor 14 and heating and heat-insulating device (figure
In non-label), the vacuum plant is arranged at outside decompression salting apparatus, and is connected setting with decompression salting apparatus;
The vacuum plant include vavuum pump 18, vacuum tank 17 and vacuum pipe 16, the output end of the vavuum pump with it is true
The input of slack tank is connected setting, and the output end of the vacuum tank is connected setting by vacuum pipe with decompression salting apparatus;
The decompression salting apparatus pickle casing 12, decompression and pickle door 15, pickle storehouse supporting plate 19, circular hole including decompression
27th, orlop water inlet pipe 26, firing equipment and egg case 20 is pickled, the decompression pickles casing in one end closing, the cylinder of inner hollow
Door is pickled in body shape, the other end setting decompression that casing is pickled in the decompression, and the decompression pickles the hollow interior bottom portion of casing along water
Square storehouse supporting plate is pickled to setting, this is pickled uniform interval in the supporting plate of storehouse and is formed with multiple circular holes for vertically setting,
The detachable setting in hollow inside that casing is pickled in the decompression pickled above the supporting plate of storehouse pickles egg case;Casing is pickled in the decompression
Top be connected with hollow inside setting temperature sensor and humidity sensor;
The orlop water inlet pipe is arranged at decompression and pickles on casing, and its one end is arranged at decompression, and to pickle casing outer and can be with storage
Water tank is connected setting, and the hollow inside that its other end pickles casing with the decompression pickled below the supporting plate of storehouse is connected setting,
The firing equipment can be heated to pickling the water below the supporting plate of storehouse, so can adjust decompression pickle it is wet in casing
Degree is in the range of 50%~97%, it is to avoid moisture scatters and disappears in the drying of preserved materials mud and egg;
The decompression is pickled and heating and heat-insulating device is set on casing, and the heating and heat-insulating device can be pickled in casing to decompression
Portion is incubated, is heated;For example, the heating and heat-insulating device includes heating coil 22 and adiabator layer 24, the decompression salts down
Heat-insulation layer is set between the inwall 23 and outer wall 25 of casing processed, the heating coil is channel-section steel, and the channel-section steel is arranged at the interior of interlayer
On wall, and hot water is passed through by interlayer hot water inlet 21, interlayer hot water outlet 11, interlayer is interior to be also coaxially disposed adiabator layer;
Or, the heating and heat-insulating device includes being arranged on heating coil or heat tape or the electrical heating that decompression is pickled in tank surface
Blanket (not shown).
In the present embodiment, it is described depressurize pickle casing be shaped as cylindrical shape or square cylinder shape, when decompression is pickled
When being shaped as square cylinder shape of casing, the decompression is pickled and set on the inboard wall outer surface of casing multiple reinforcements 28, is carried out
Reinforce;The decompression is pickled casing material and be can be used:Carbon steel, 304 stainless steels, 314 stainless steels, 316 stainless steels, 316L are stainless
The multiple materials such as steel, PE or fiberglass, during using carbon steel material, decompression is pickled and food-grade is sprayed on the inner wall inner surface of casing
Antirust coat (not shown).
In the present embodiment, the aftertreatment systems include coating system 6, polishing system 7 and quenching system 8,
The input of the coating system is connected setting with the output end of air-dried transmission system, output end and the polishing of the coating system
The input of system is connected setting, and the output end of the polishing system is connected setting with the input of quenching system;Or
Person, the aftertreatment systems include Vacuum Packing System 9 and high temperature sterilization system 10, the input of the Vacuum Packing System
Be connected setting with the output end of air-dried transmission system, the output end of the Vacuum Packing System and the input of high temperature sterilization system
Be connected setting.
Wherein, the coating system can be by what plastics was rolled in again egg surface processed by the subsidiary plastics of conveyer belt
System, the polishing system can be the system that the plastics on egg surface processed again is thinned simultaneously uniform application, the quenching system
System can be by blasting cold air by the system of the abundant freezing film of plastics on egg surface processed again.
Application Example 1
The method that mud drum Salted duck egg is quickly produced using the system, is comprised the following steps that:
(1) sorting:Fresh, complete duck's egg is selected, is then cleaned with 8% salt solution, dried;
(2) the basic preparation of mud is expected:Curing salt is poured into water and is fully dissolved to saturation, then finely ground yellow mud is poured into
Paste is stirred into water, untill adaptation fresh egg roller coating;
(3) bag mud puts in storage:After using automatic bag mud machine or manual bag mud, dried duck's egg is uniformly wrapped into material mud and is put into
In special container, the egg that will wrap mud using fork truck or track cage frame is transported to be pickled in storehouse, closes door after filling;
(4) reduced pressure treatment:Regulation decompression is pickled vacuum in storehouse and, to -0.1MPa and 30 DEG C of keeping temperature, humidity 90%, is salted down
System 10 days;
(5) product handling system:The Salted duck egg that will be pickled is air-dried after cleaning up, and is vacuum-packed, last 121 DEG C,
30min boiling sterilizations can be listed and sold.
Application Example 2
The method that mud drum lime-preserved egg is quickly produced using the system, is comprised the following steps that:
(1) sorting:Fresh, complete duck's egg is selected, is then cleaned with 1% sodium carbonate or caustic soda solution, dried;
(2) the basic preparation of mud is expected:By food sodium hydroxide 6%, curing salt 4.5%, food grade bluestone
0.1%th, food level zinc sulfate 0.3% is poured into water fully dissolving, then finely ground yellow mud is poured into feed liquid stirs into paste, until
Untill adapting to fresh egg roller coating;
(3) bag mud puts in storage:After using automatic bag mud machine or manual bag mud, dried duck's egg is uniformly wrapped into material mud and is put into
In special container, the egg that will wrap mud using fork truck or track cage frame is transported to be pickled in storehouse, closes door after filling;
(4) reduced pressure treatment:Vacuum to -0.08MPa simultaneously 28 DEG C of keeping temperature, humidity 80% is pickled in storehouse in regulation decompression,
Pickle 7 days;
(5) product handling system:The Salted duck egg that will be pickled is air-dried after cleaning up, film, polishing, cooling and after-ripening upper 10 day
Can list and sell.
Application Example 3
The method that grey bag lime-preserved egg is quickly produced using the system, is comprised the following steps that:
(1) sorting:Fresh, complete duck's egg is selected, is then cleaned with 1% sodium carbonate or caustic soda solution, dried;
(2) the basic preparation of plaster is expected:Per 100kg, material plaster includes sodium carbonate 5kg, quick lime 20kg, food-grade sulfuric acid
Copper 0.15kg, salt 3kg, black tea end 1.5kg, pine and cypress branch 0.25kg, remaining is made with being sufficiently stirred for after water polishing after after its cooling
With;
(3) bag mud puts in storage:After using automatic bag mud machine or manual bag mud, dried duck's egg is uniformly wrapped into material mud and is put into
In special container, the egg that will wrap mud using fork truck or track cage frame is transported to be pickled in storehouse, closes door after filling;
(4) reduced pressure treatment:Vacuum to -0.085MPa simultaneously 29 DEG C of keeping temperature, humidity 85% is pickled in storehouse in regulation decompression,
Pickle 7 days;
(5) product handling system:The Salted duck egg that will be pickled is air-dried after cleaning up, film, polishing, cooling and after-ripening upper 10 day
Can list and sell.
Application Example 4
The method that plant ash bag Salted duck egg egg is quickly produced using the system, is comprised the following steps that:
(1) sorting:Fresh, complete duck's egg is selected, is then cleaned with 8% salt solution, dried;
(2) the basic preparation of mud is expected:Contain 18kg salt, 10kg plant ash, yellow mud 20kg, water in material mud per 100kg
52kg, stirs after above-mentioned material is mixed;
(3) bag mud puts in storage:After using automatic bag mud machine or manual bag mud, dried duck's egg is uniformly wrapped into material mud and is put into
In special container, the egg that will wrap mud using fork truck or track cage frame is transported to be pickled in storehouse, closes door after filling;
(4) reduced pressure treatment:Regulation decompression is pickled vacuum in storehouse and, to -0.1MPa and 32 DEG C of keeping temperature, humidity 85%, is salted down
System 12 days;
(5) product handling system:The Salted duck egg that will be pickled is air-dried after cleaning up, and is vacuum-packed, last 115 DEG C,
30min boiling sterilizations can be listed and sold.
Application Example 5
The method that mud drum salted preserved eggs are quickly produced using the system, is comprised the following steps that:
(1) sorting:Fresh, complete duck's egg is selected, is then cleaned with 8% salt solution, dried;
(2) the basic preparation of mud is expected:Contain 15kg salt, 5kg food sodium hydroxide, five-spice powder in material mud per 100kg
2kg, yellow mud 25kg, water 53kg, stir after above-mentioned material is mixed;
(3) bag mud puts in storage:After using automatic bag mud machine or manual bag mud, dried duck's egg is uniformly wrapped into material mud and is put into
In special container, the egg that will wrap mud using fork truck or track cage frame is transported to be pickled in storehouse, closes door after filling;
(4) reduced pressure treatment:Vacuum to -0.095MPa simultaneously 34 DEG C of keeping temperature, humidity 90% is pickled in storehouse in regulation decompression,
Pickle 4 days;
(5) product handling system:The Salted duck egg that will be pickled is air-dried after cleaning up, and is vacuum-packed, last 121 DEG C,
30min boiling sterilizations can be listed and sold.